CN114932355A - Novel shaped steel baffle welding equipment - Google Patents

Abstract

The invention discloses a new type of steel partition welding equipment. The two are connected together by a lead screw, and one end of the lead screw is provided with a handwheel after passing through the follow-up welding tool 1; the follow-up welding tool 1 and the follow-up welding tool 2 both include a comb-shaped set above the box base. Correction mechanism, the comb type correction mechanism is provided with a transverse clamping correction device, the outer positions of both ends of the comb type correction mechanism are provided with end fine-tuning devices, and a welding mechanism is arranged above the comb type correction mechanism; the upper part of the welding mechanism passes through the bracket A wire feeder is provided, and the wire feeder is wound with welding wire. The new type steel partition welding equipment of the invention solves the problem of rectification and deviation, improves the work efficiency, fine-tunes the shape and fixes the position of the irregular steel partition, and improves the welding accuracy, adjustability and diversity.

Description

A new type of steel partition welding equipment

technical field

The invention relates to the technical field of section steel partition welding, in particular to a new type of steel partition welding equipment.

Background technique

The steel clapboard is the original plate made of negative flat steel and twist steel arranged at a certain distance in the warp and weft, and then processed into the finished product required by the customer after cutting, edge wrapping, grinding, notching, surface hot-dip galvanizing and other processes. Its characteristics are: high load-bearing capacity, light weight, easy to hoist, etc.; beautiful appearance, ventilation, and durability; hot-dip galvanized surface treatment makes it have a good anti-corrosion ability, beautiful surface gloss, ventilation, lighting, heat dissipation, explosion-proof, anti-skid Good performance, anti-contamination.

The rapid development of modern industry has constantly put forward newer and higher requirements for welding technology, and the new achievements of modern industry and science and technology have provided a broad and solid technical foundation for the development of welding methods and special welding equipment. Welding technology and welding equipment are developed complementarily and vigorously under the impetus of modern industry and science and technology. In the production process of the existing steel clapboard, welding technology is usually used. The previous manual welding often has disadvantages. The welding effect depends on the welding level of the workers, and the welding speed is also greatly reduced. There is the problem of unstable welding structure, so the intervention of mechanical structure is required. The design of the welded structure of Benxi Steel clapboard can solve the problem of shaking of the steel clapboard during the welding process, improve the welding efficiency, and replace the manual process with mechanization. An important breakthrough in separator welding design.

In the process of pressure welding of steel separators, it is easy to cause problems such as deformation of steel separators and different spacings due to welding errors. If the steel separators are deformed or have different spacings, it will have an irreversible impact on subsequent welding. Based on this, the present invention proposes a new type of steel separator welding equipment.

SUMMARY OF THE INVENTION

The purpose of the present invention is to provide a new type of steel partition welding equipment to solve the above-mentioned problems.

In order to solve the above-mentioned technical problems, the present invention adopts the following technical solutions:

The present invention is a new type of steel partition welding equipment, comprising a box base, a follow-up welding tool 1 and a follow-up welding tool 2 symmetrically arranged on the left and right sides of the box base, the follow-up welding tool 1 and the follow-up welding tool The two welding toolings are connected together by a lead screw, and one end of the lead screw is provided with a handwheel after passing through the first follow-up welding tool; the first follow-up welding tool and the second follow-up welding tool include setting The comb-shaped straightening mechanism above the box base is provided with a lateral clamping straightening device, and end fine-tuning devices are provided on the outer positions of both ends of the comb-shaped straightening mechanism. A welding mechanism is arranged above the shape correcting mechanism; a wire feeder is arranged above the welding mechanism through a bracket, and a welding wire is wound on the wire feeder.

Further, the first follow-up welding tool and the second follow-up welding tool have the same structure.

Further, the comb-shaped correcting mechanism includes a correcting fixed seat and a correcting movable seat, the correcting fixed seat is provided with a groove for placing the correcting mobile seat, and the vertical direction of the groove is provided with a steel spacer for placing the steel spacer. The steel clapboard placement slot of the plate; the straightening moving seat is provided with a steel clapboard clamping slot for placing the steel clapboard and a clamping plate for pressing the steel clapboard, the clamping plate and the steel clapboard are provided with The placement slots are placed in parallel.

Further, the lateral clamping and rectifying device includes a hydraulic cylinder and two cylinders respectively arranged at both ends of the comb-shaped rectifying mechanism, and the hydraulic cylinder output shaft of the hydraulic cylinder is provided with a rectifying plug, which is clamped at the on the comb-shaped rectifying mechanism; the output shaft of the second cylinder is provided with a rectifying and resetting plug, and the rectifying and resetting plug is abutted on the comb-shaped rectifying mechanism.

Further, the end trimming device includes an end positioning plate fixedly connected with the welding mechanism, and floating joints are provided on the outer side walls of both ends of the end positioning plate, and the floating joint is connected to the cylinder. A working end.

Further, the welding mechanism includes a lateral movement module arranged on the outside of the comb-shaped correcting mechanism, a lift movement module is slidably connected above the lateral movement module, and a welding module is slidably connected to the lift movement module. connecting plate, the welding connecting plate is provided with a manual shifting table symmetrically on the left and right, the manual shifting table is provided with a welding torch supporting connection plate, and a welding torch supporting block is installed on the welding torch supporting connecting plate, and the welding torch supporting block is installed on the welding torch supporting block A welding torch is provided.

Further, the lifting and moving module slides on the lateral moving module through a drag chain.

Further, the manual shift table includes a tripod, a slider 1 is provided on one side of the tripod, the slider 1 is slidably arranged on the sliding rail 1, and the sliding rail 1 is installed on the sliding rail 1. Welding connecting plate; a second sliding block is provided on the vertical side of the tripod and the sliding block 1, and a sliding rail 2 is slidably arranged on the sliding block 2, and the sliding rail 2 is installed on the welding gun to support the connection board.

Compared with the prior art, the beneficial technical effects of the present invention:

The new type of steel partition welding equipment of the invention makes the distance between the two ends of the follow-up welding tool shortened by the working action of the hand wheel and the lead screw, fixes the approximate position of the steel partition, and puts the steel partitions of different lengths into it; The transverse clamping and rectifying device clamps the steel baffle to ensure welding stability and improve welding quality; through the end fine-tuning device, the end positioning plate is driven to move forward and backward, and the two ends of the steel baffle can be pressed in a buffered manner for fine-tuning and fixing. It is more flexible and maneuverable; the welding torch position does not need to be adjusted repeatedly when welding the same specification of steel partitions through the welding mechanism; the comb-shaped correction mechanism is used to correct the deformation of the partitions formed by the pressure welding of the steel partitions, and the difference in spacing and other factors. Welding error, the clamping gap designed by the comb-type correction mechanism is the same as the thickness of the partition plate, so as to avoid secondary deformation caused by excessive correction. In a word, the new type steel partition welding equipment of the present invention not only solves the problem of correcting and correcting deviation in many aspects, but also improves the work efficiency. It can fine-tune the shape and fix the position of the irregular steel partition, which improves the welding accuracy and adjustability. Sex, diversity.

Description of drawings

The present invention will be further described below with reference to the accompanying drawings.

Fig. 1 is the overall structure schematic diagram of the new type steel partition welding equipment of the present invention;

Fig. 2 is the partial structure schematic diagram 1 of the new type steel partition plate welding equipment of the present invention;

Fig. 3 is the second partial structure schematic diagram of the new type steel partition welding equipment of the present invention;

Fig. 4 is a schematic diagram of the structure of the correction fixing seat;

Fig. 5 is a schematic diagram of the structure of the correcting movable seat;

6 is a schematic structural diagram of a manual shift table;

Description of reference numerals: 1. Follow-up welding tool 1; 2. Follow-up welding tool 2; 3. Box base; 4. Welding mechanism; 5. Hand wheel; 6. Horizontal clamping correction device; 7. End fine-tuning Device; 8. Wire feeder; 9. Hydraulic cylinder output shaft; 10. Cylinder one; 11. Lifting and moving module; 12. Horizontal movement module; 13. Welding connection plate; 14. Towline; 15. Lead screw; 16. Comb straightening mechanism; 17. Straightening head; 18. Straightening and resetting head; 19. Cylinder II; 20. Manual shift table; 21. Floating joint; 22. End positioning plate; 23. Hydraulic cylinder; ;25. Welding torch support block; 26. Welding torch support connection plate;

16-1, Correction fixed seat; 16-1-1, Groove; 16-1-2, Steel partition placement groove; 16-2, Correction movable seat; 16-2-1, Clamping plate; 16-2 -2. Steel clapboard clamping groove;

20-1, tripod; 20-2, slide one; 20-3, slide one; 20-4, slide two; 20-5, slide two.

Detailed ways

As shown in Figures 1-5, a new type of steel partition welding equipment includes a box base 3 and a follow-up welding tool 1 and a follow-up welding tool 2 2 symmetrically installed on the left and right sides of the box base 3. The follow-up welding tool 1 1 and the follow-up welding tool 2 2 have the same structure. The follow-up welding tool 1 1 and the follow-up welding tool 2 2 are connected together by a lead screw 15 , and one end of the lead screw 15 passes through the follow-up welding tool 1 , and a handwheel 5 is installed. Rely on the handwheel 15 to drive the lead screw 15 to perform the action of the lead screw principle, shorten the distance of the follow-up welding tooling at both ends, and fix the approximate position of the steel partition, so that the steel partitions of different lengths are put into it, and the steel partition After the welding is completed, manually reverse the handwheel 15 to take out the steel partition.

Both the follow-up welding tool 1 1 and the follow-up welding tool 2 2 include a comb-shaped correction mechanism 16 installed above the box base 3 , and the comb-shaped correction mechanism 16 includes a correction fixing seat 16-1 and a correction mechanism. The movable seat 16-2, the rectification fixed seat 16-1 is provided with a groove 16-1-1 for placing the rectification movable seat 16-2, and the groove 16-1-1 is useful for installation in the vertical direction Place the slot 16-1-2 for the steel partition where the steel partition is placed. The straightening moving seat 16-2 is provided with a steel partition clamping groove 16-2-2 for placing the steel partition and a clamping plate 16-2-1 for pressing the steel partition. The plate 16-2-1 and the steel partition placement groove 16-1-2 are placed in parallel. The correction movable seat 16-2 is placed in the groove 16-1-1 of the correction fixed seat 16-1. When the correction plug 17 moves, the correction movable seat 16-2 moves in the groove 16-1-1. The side of the steel partition will be clamped by the clamping plate 16-2-1 on the rectification movable seat 16-2 in the steel partition placement groove 16-1-2 on the rectification fixed seat 16-1, and the clamping gap will be The thickness is the same as that of the separator, to avoid secondary deformation caused by excessive correction, so as to fix the steel separator.

A transverse clamping and rectifying device 6 is installed on the comb-shaped rectifying mechanism 16 , and the transverse clamping rectifying device 6 includes a hydraulic cylinder 23 and a second cylinder 19 respectively installed at both ends of the comb-shaped rectifying mechanism 16 . The hydraulic cylinder output shaft 9 of 23 is installed with a straightening plug 17, which is clamped on the comb-shaped straightening mechanism 16 to correct one end of the movable seat 16-2 with a dovetail groove (as shown in FIG. 5). The output shaft of the second cylinder 19 is installed with a straightening and restoring plug 18 , and the straightening and restoring plug 18 abuts the end of the straightening fixing seat 16 - 1 on the comb-shaped straightening mechanism 16 . The hydraulic cylinder 23 drives the hydraulic cylinder output shaft 9 to move with the straightening head 17 installed together, the cylinder two 19 drives the straightening and resetting head 18 to move, and the 16-comb straightening mechanism located in the middle will also clamp each steel partition under the action of the two. The side of the plate, so as to realize the side direction fixing of the steel partition. After the welding is completed, the hydraulic cylinder 23 and the second cylinder 19 are retracted, the straightening plug 17 and the straightening and resetting plug 18 are returned, the pressure on both sides of the steel partition is released, and the comb-shaped correcting mechanism 16 returns to the initial state.

An end fine-tuning device 7 is installed on the outer positions of both ends of the comb-shaped straightening mechanism 16 , and the end fine-tuning device 7 includes an end positioning plate 22 fixedly connected with the welding mechanism 4 . Floating joints 21 are installed on the outer side walls of both ends of the positioning plate 22 , and the floating joints 21 are connected to the working end of the cylinder one 10 . When the cylinder 10 is actuated, the floating joint 21 will stand up against the end positioning plate 22, so that the end positioning plate 22 fits the top of the steel partition, and the entire welding mechanism 4 is adjusted to a position parallel to the welding seam of the workpiece, and the buffer-type pressing The steel clapboard seals the plate for fixing, which is more flexible and operable.

A welding mechanism 4 is installed above the comb-shaped correcting mechanism 16 , and the welding mechanism 4 includes a lateral movement module 12 installed on the outside of the comb-shaped correcting mechanism 16 , and a sliding connection above the lateral movement module 12 is provided. The lifting and moving module 11 is slid on the lateral moving module 12 through the drag chain 14 . A welding connection plate 13 is slidably connected to the lifting and moving module 11, and a manual shift table 20 is installed symmetrically on the left and right sides of the welding connection plate 13, and a welding gun support connection plate 26 is installed on the manual shift table 20. The welding gun support connecting plate 26 is provided with a welding gun support block 25 , and a welding gun 24 is installed on the welding gun support block 25 .

As shown in FIG. 6 , the manual shift table 20 includes a tripod 20-1, a slider 1 20-2 is installed on one side of the tripod 20-1, and the slider 1 20-2 is slidably connected to On the first slide rail 20 - 3 , the slide rail one 20 - 3 is installed on the welding connection plate 13 . A second slider 20-4 is installed on the side of the tripod 201 that is perpendicular to the first slider 20-2, and a second slider 20-5 is slidably connected to the second slider 20-4. The second rail 20 - 5 is installed on the welding gun support connecting plate 26 . The adjustment device of the welding torch 24 can be adjusted manually with the manual shift table 20. The two knobs control the vertical direction and the horizontal direction respectively. There is no need to adjust again during welding, which saves time for manual participation and improves the efficiency of mass production.

A wire feeder 8 is installed above the welding mechanism 4 through a bracket, and the wire feeder 8 is wound with a welding wire used for welding.

The action process of the present invention is as follows:

First, rely on the hand wheel 15 to drive the lead screw 15 to move the two ends of the follow-up welding tooling closer, and fix the approximate position of the steel partition; secondly, the hydraulic cylinder 23 drives the hydraulic cylinder output shaft 9 to be installed with the correcting plug. 17 action, the second cylinder 19 drives the correcting and resetting head 18 to act, and the 16 comb-shaped correcting mechanism located in the middle clamps the side of each steel partition under the action of the two, so as to realize the lateral direction of the steel partition; after that, the cylinder one 10 The floating joint 21 will stand against the end positioning plate 22, so that the end positioning plate 22 fits the top of the steel baffle, the whole welding mechanism 4 is adjusted to a position parallel to the welding seam of the workpiece, and the buffer type presses the steel baffle to seal Finally, the lateral movement module 12, the lift movement module 11 and the manual shift table 20 adjust the position of the welding torch 24 in sequence, and then perform the welding operation.

The above-mentioned embodiments are only to describe the preferred modes of the present invention, but not to limit the scope of the present invention. Without departing from the design spirit of the present invention, those of ordinary skill in the art can make various modifications to the technical solutions of the present invention. Variations and improvements should fall within the protection scope determined by the claims of the present invention.

Claims (8)

1. A new type of steel partition welding equipment is characterized in that: comprising a box base (3) and a follow-up welding tool one (1) symmetrically arranged on the left and right sides of the box base (3) and a follow-up welding Tooling two (2), the first (1) follow-up welding tool and the second (2) follow-up welding tool are connected together by a lead screw (15), one end of the lead screw (15) passing through the A handwheel (5) is arranged after the follow-up welding tool 1 (1); the follow-up welding tool 1 (1) and the follow-up welding tool two (2) are both arranged above the box base (3) The comb-shaped correcting mechanism (16) is provided with a transverse clamping and correcting device (6), and the outer positions of both ends of the comb-shaped correcting mechanism (16) are provided with end fine-tuning. A device (7), wherein a welding mechanism (4) is provided above the comb-shaped straightening mechanism (16); a wire feeder (8) is provided above the welding mechanism (4) through a bracket, and the wire feeder ( 8) Welding wire is wound on it. 2 . The new type steel partition plate welding equipment according to claim 1 , wherein: the first follow-up welding tool (1) and the second follow-up welding tool (2) have the same structure. 3 . 3. The new type steel partition welding equipment according to claim 1, characterized in that: the comb-shaped correcting mechanism (16) comprises a correcting fixed seat (16-1) and a correcting movable seat (16-2), the The straightening fixed seat (16-1) is provided with a groove (16-1-1) for placing the straightening movable seat (16-2), and the groove (16-1-1) is provided in a vertical direction with useful A steel baffle placing groove (16-1-2) for placing the steel baffle; a steel baffle clamping groove (16-2-2) for placing the steel baffle is arranged on the straightening and moving seat (16-2). ) and the clamping plate (16-2-1) for pressing the steel partition, the clamping plate (16-2-1) and the steel partition placement groove (16-1-2) are placed in parallel. 4. The new type steel partition welding equipment according to claim 1, characterized in that: the lateral clamping and straightening device (6) comprises hydraulic cylinders (23) respectively arranged at both ends of the comb-shaped straightening mechanism (16). and cylinder two (19), the hydraulic cylinder output shaft (9) of the hydraulic cylinder (23) is provided with a straightening head (17), and the straightening head (17) is clamped on the comb-shaped straightening mechanism (16) ; The output shaft of the second cylinder (19) is provided with a straightening and resetting head (18), and the straightening and resetting head (18) abuts on the comb-shaped straightening mechanism (16). 5. The new type steel partition plate welding equipment according to claim 1, characterized in that: the end trimming device (7) comprises an end positioning plate (22) fixedly connected with the welding mechanism (4) Floating joints (21) are provided on both outer side walls of the end positioning plate (22), and the floating joints (21) are connected to the working end of the cylinder one (10). 6. The new type steel partition welding equipment according to claim 1, characterized in that: the welding mechanism (4) comprises a lateral movement module (12) arranged on the outside of the comb-shaped correcting mechanism (16), so that the A lift moving module (11) is slidably connected above the lateral movement module (12), and a welding connection plate (13) is slidably connected to the lift movement module (11). A manual shift table (20) is arranged symmetrically on the left and right, and a welding gun support connection plate (26) is arranged on the manual shift table (20), and a welding gun support block (25) is installed on the welding gun support connection plate (26), A welding torch (24) is arranged on the welding torch holding block (25). 7 . The new type steel partition welding equipment according to claim 6 , wherein the lifting and moving module ( 11 ) slides on the lateral moving module ( 12 ) through a drag chain ( 14 ). 8 . 8. The new type steel partition welding equipment according to claim 6, characterized in that: the manual shift table (20) comprises a tripod (20-1), and one side of the tripod (20-1) A slider one (20-2) is provided, the slider one (20-2) is slidably arranged on the slide rail one (20-3), and the slide rail one (20-3) is installed on the slide rail one (20-3). on the welding connection plate (13); a second slider (20-4) is provided on the side of the tripod (201-) perpendicular to the first slider (20-2), and the second slider (20- 4) Two slide rails (20-5) are slidably arranged on the upper part, and the second slide rails (20-5) are installed on the welding gun support connecting plate (26).

Images