CN217698965U - Automatic dyestuff feed proportioning system of ink production usefulness - Google Patents

Abstract

The utility model discloses an automatic dyestuff feed proportioning system of ink production usefulness, the device comprises a device main body, install the stir tank of batching in the device main part, and install first (mixing) shaft in the stir tank of batching, the transmission case is installed to device main part lateral wall, and installs the transmission shaft in the transmission case to the secondary drive wheel is installed to transmission shaft one end, first drive wheel is installed to first (mixing) shaft one end, and installs driving belt between first drive wheel and the secondary drive wheel, device main part inner chamber is installed a plurality of and is stirred the jar in advance, and installs the second (mixing) shaft in the stir jar in advance to second (mixing) shaft one end installs second bevel gear, evenly install first bevel gear on the transmission shaft, and first bevel gear meshes with second bevel gear mutually. Has the advantages that: the utility model discloses can stir in advance the dyestuff and dissolve under the prerequisite of not addding extra driving motor to the use cost of the automatic dyestuff feed proportioning system of ink production usefulness has been reduced.

Description

Automatic dye batching system for ink production

Technical Field

The utility model relates to an ink production technical field particularly, relates to an automatic dyestuff feed proportioning system of ink production usefulness.

Background

The ink is a liquid containing pigment or dye, mainly used for writing or drawing, and generally divided into three types, namely dye ink, pigment ink and thermal transfer ink, wherein the ink made of the dye is generally made by dissolving a plurality of dyes in water according to a certain proportion to form a solution, and in the production process flow of the ink, an automatic dye proportioning system for ink production is mostly used for carrying out automatic proportioning operation of the dyes.

Traditional automatic dyestuff feed proportioning system of ink production usefulness is direct to stir the mixture in the middle of the unloading is to dissolving liquid according to certain proportion with multiple dyestuff mostly, because some dyestuff are powdered, the direct unloading of multiple dyestuff is piled up and is easily made the material dissolve inadequately in batching agitator tank bottom, thereby the production quality of ink has been influenced, and the automatic dyestuff feed proportioning system of an ink production usefulness of agitator tank in advance has been set up, mostly need add one set of motor drive's rabbling mechanism alone for every agitator tank in advance, not only the construction cost of system has been increased, and power consumption has also been increased, the use cost of the automatic dyestuff feed proportioning system of ink production usefulness has been improved.

SUMMERY OF THE UTILITY MODEL

Technical problem to be solved

To prior art not enough, the utility model provides an automatic dyestuff feed proportioning system of ink production usefulness, possess and can stir in advance every kind of dyestuff earlier, make likepowder material fully dissolve the back and then get into in the batching jar and carry out the intensive mixing batching, thereby the production quality of ink has been improved, and degree of automation is high, and can be under the prerequisite of not addding extra driving motor, it stirs in advance to the dyestuff to drive the stirring mechanism in the stirring jar in advance and dissolves, thereby the construction cost of system and power consumption's advantage has been reduced, and then the problem in the above-mentioned background art is solved.

(II) technical scheme

Can stir in advance every kind of dyestuff earlier for realizing the aforesaid, make likepowder material fully dissolve the back reentrant batching jar and carry out the intensive mixing batching again to improved the production quality of ink, and degree of automation is high and can be under the prerequisite of not addding extra driving motor, drive the interior mixer of stirring jar in advance and construct and stir in advance the dyestuff and dissolve, thereby reduced the construction cost of system and power consumption's advantage, the utility model discloses a concrete technical scheme as follows: the utility model provides an automatic dyestuff feed proportioning system of ink production usefulness, includes the device main part, install the batching agitator tank in the device main part, and install first (mixing) shaft in the batching agitator tank to first (mixing) shaft is connected the servo motor output, the transmission case is installed to device main part lateral wall, and installs the transmission shaft in the transmission case to the second drive wheel is installed to transmission shaft one end, first drive wheel is installed to first (mixing) shaft one end, and installs drive belt between first drive wheel and the second drive wheel, device main part inner chamber evenly installs a plurality of agitator tank in advance, and installs the second (mixing) shaft in the agitator tank in advance to the second (mixing) shaft is located the transmission case internally mounted and has second bevel gear, the transmission shaft is located the transmission case internally mounted and has first bevel gear, and first bevel gear and second bevel gear intermeshing.

Furthermore, a plurality of first stirring rods are uniformly arranged on the first stirring shaft, and a plurality of second stirring rods are uniformly arranged on the second stirring rods.

Further, batching agitator tank top one end intercommunication has first inlet tube, and installs first flow control valve on the first inlet tube.

Further, the top of the pre-stirring tank is communicated with a second water inlet pipe, a second flow control valve is installed on the second water inlet pipe, the center of the top of the pre-stirring tank is communicated with one end of a discharging pipe, the other end of the discharging pipe is communicated with the inner cavity of the storage tank, and a star-shaped discharging valve is installed on the discharging pipe.

Further, the top of the batching and stirring tank is communicated with the bottom of the pre-stirring tank through a feeding pipe, and the feeding pipe is provided with a feeding electromagnetic valve.

Furthermore, batching agitator tank bottom surface intercommunication has the discharging pipe, and installs ejection of compact solenoid valve on the discharging pipe.

Furthermore, device main part side-mounting has control panel, and control panel and servo motor, feeding solenoid valve, ejection of compact solenoid valve, star type discharge valve, first flow control valve and second flow control valve electric connection.

Furthermore, a fixing support is fixedly mounted on the bottom surface of the device main body.

(III) advantageous effects

Compared with the prior art, the utility model provides an automatic dyestuff feed proportioning system of ink production usefulness possesses following beneficial effect:

(1) The utility model is provided with a pre-stirring tank and a batching stirring tank, when in use, workers control the system to operate through a control panel arranged on the side surface of the device main body, at the moment, powdery dye materials stored in a plurality of storage tanks are quantitatively guided into the inner cavities of the pre-stirring tanks according to a certain proportion through star-shaped discharge valves arranged on the blanking pipes, meanwhile, a second flow control valve arranged on a second water inlet pipe communicated with the inner cavity of each pre-stirring tank is opened, and dissolving liquid with a set value is led into each stirring tank, so that the dissolving liquid and each dye are pre-stirred and mixed under the rotation of a second stirring rod arranged in each pre-stirring tank, and because the single dye is small in quantity, the dye is not easy to accumulate in the pre-stirring tank, the dissolving effect is good, so that the powdery dye can be preliminarily stirred and dissolved, after the pre-stirring of the dyes is finished, opening a feeding electromagnetic valve on a feeding pipe which is communicated with the pre-stirring tank and the batching stirring tank, leading each liquid dye which is stirred in advance into the inner cavity of the batching stirring tank synchronously for batching and stirring, meanwhile, according to the required proportion, a proper amount of solution is supplemented to the inner cavity of the batching stirring tank by opening a first flow control valve arranged on a first water inlet pipe, a servo motor is started to drive a first stirring shaft to rotate together with a first stirring rod, under the rotation and the stirring of the first stirring rod, the dyes in the mixing and stirring tank and the added solution are fully stirred and mixed, after the automatic dye mixing of the ink is completed, opening a discharging electromagnetic valve arranged on the discharging pipe to lead the material out to enter the next processing flow, and repeating the steps in such a way, continuous operation can be formed, the automation degree is high, and the quality of dye batching of an automatic dye batching system for ink production is improved, so that the production quality of ink is improved.

(2) This is provided with the transmission shaft, as above, the system during operation, servo motor can drive first (mixing) shaft rotatory, because the first drive wheel of first (mixing) shaft one end installation passes through driving belt with the second drive wheel of installing the transmission shaft one end installation at the transmission case inner chamber and is connected, so first (mixing) shaft can drive the transmission shaft and rotate in step, in addition, the second (mixing) shaft of installing in each stirring jar in advance all installs second bevel gear in the transmission case one end, the transmission shaft lies in transmission case inner chamber part and evenly installs a plurality of first bevel gear, and first bevel gear and second bevel gear intermeshing, so can drive each second (mixing) shaft rotation when the transmission shaft rotates, thereby realized under the prerequisite of not addding extra driving motor, make the second (mixing) shaft drive the second puddler and carry out preliminary mixing to dissolve the dyestuff, and then reduced the construction cost and the power consumption of the automatic dyestuff batching system of an ink production usefulness.

Drawings

In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the drawings required to be used in the embodiments will be briefly described below, it is obvious that the drawings in the following description are only some embodiments of the present invention, and it is obvious for those skilled in the art that other drawings can be obtained according to the drawings without creative efforts.

Fig. 1 is a schematic diagram of an automated dye dosing system for ink production according to an embodiment of the present invention;

fig. 2 is an external view of an automated dye dosing system for ink production according to an embodiment of the present invention;

fig. 3 is a side cross-sectional view of an automated dye dosing system for ink production according to an embodiment of the present invention;

fig. 4 is an enlarged view at a of fig. 3 according to an embodiment of the present invention;

fig. 5 is a perspective view of a first stirring shaft of an automatic dye batching system for ink production according to the embodiment of the present invention.

In the figure:

1. a device main body; 2. a servo motor; 3. a batching and stirring tank; 4. a first stirring shaft; 5. a first stirring rod; 6. fixing a bracket; 7. a discharge electromagnetic valve; 8. a discharge pipe; 9. a first drive pulley; 10. a drive belt; 11. a drive shaft; 12. a second transmission wheel; 13. a second stirring shaft; 14. a second stirring rod; 15. a pre-agitation tank; 16. a material storage tank; 17. a second water inlet pipe; 18. a first water inlet pipe; 19. a first flow control valve; 20. a control panel; 21. a second flow control valve; 22. a star-shaped discharge valve; 23. a discharging pipe; 24. a feed pipe; 25. a feeding electromagnetic valve; 26. a transmission case; 27. a first bevel gear; 28. a second bevel gear.

Detailed Description

To further illustrate the various embodiments, the present invention provides the accompanying drawings, which are part of the disclosure and which are primarily intended to illustrate embodiments and, together with the description, serve to explain the principles of operation of the embodiments, and, by reference to these drawings, those of ordinary skill in the art will understand the principles of the invention and its advantages, with reference to the drawings and figures, in which elements are not drawn to scale and like elements are generally designated by like reference numerals.

According to the utility model discloses an embodiment provides an automatic dyestuff feed proportioning system of ink production usefulness.

Now, the present invention is further described with reference to the accompanying drawings and the detailed description, as shown in fig. 1-5, according to the present invention, an automatic dye batching system for ink production, includes a device main body 1, a batching stirring tank 3 is installed in the device main body 1, a first stirring shaft 4 is installed in the batching stirring tank 3, and the first stirring shaft 4 is connected to an output end of a servo motor 2, a transmission case 26 is installed on a side wall of the device main body 1, and a transmission shaft 11 is installed in the transmission case 26, and a second transmission wheel 12 is installed at one end of the transmission shaft 11, a first transmission wheel 9 is installed at one end of the first stirring shaft 4, and a transmission belt 10 is installed between the first transmission wheel 9 and the second transmission wheel 12, a plurality of pre-stirring tanks 15 are evenly installed in an inner cavity of the device main body 1, and a second stirring shaft 13 is installed in the pre-stirring tank 15, and a second stirring shaft 28 is installed in the transmission case 26, a first bevel gear 27 is installed in the transmission shaft 11, and a second bevel gear 27 is engaged with the second bevel gear 28, which is installed in the second stirring shaft 13 drives the second stirring rod 14 to reduce the cost of the automatic dye batching system for dye production and the dye production.

In one embodiment, a plurality of first stirring rods 5 are uniformly arranged on the first stirring shaft 4, and a plurality of second stirring rods 14 are uniformly arranged on the second stirring rods 14, so that the effects of stirring and mixing the materials in the inner cavities of the ingredient stirring tank 3 and the pre-stirring tank 15 are achieved.

In one embodiment, a first water inlet pipe 18 is connected to one end of the top of the ingredient stirring tank 3, and a first flow control valve 19 is installed on the first water inlet pipe 18, so as to introduce a proper proportion of the dissolving liquid into the inner cavity of the ingredient stirring tank 3.

In one embodiment, the top of the pre-stirring tank 15 is communicated with a second water inlet pipe 17, the second water inlet pipe 17 is provided with a second flow control valve 21, the top center of the pre-stirring tank 15 is communicated with one end of a discharging pipe 23, the other end of the discharging pipe 23 is communicated with the inner cavity of the storage tank 16, the discharging pipe 23 is provided with a star-shaped discharging valve 22, the preliminary pre-stirring and dissolving of the dye and the dissolving liquid in proper proportion to the pre-stirring tank 15 are achieved, and the single dye is small in size, not easy to stack in the pre-stirring tank 15, good in dissolving effect and beneficial to improvement of subsequent dye proportioning effect, so that the ink production quality is improved.

In one embodiment, a feeding pipe 24 is communicated between the top of the ingredient stirring tank 3 and the bottom of the pre-stirring tank 15, and a feeding solenoid valve 25 is installed on the feeding pipe 24, so as to play a role in guiding each dye solution which is subjected to pre-stirring and mixing into the inner cavity of the ingredient stirring tank 3 for ingredient stirring.

In one embodiment, batching agitator tank 3 bottom surface intercommunication has discharging pipe 8, and installs ejection of compact solenoid valve 7 on discharging pipe 8, has played the effect of leading out the dyestuff solution that will accomplish the batching and get into next flow of processing.

In one embodiment, the control panel 20 is installed on the side of the apparatus main body 1, and the control panel 20 is electrically connected to the servo motor 2, the feeding solenoid valve 25, the discharging solenoid valve 7, the star-shaped discharging valve 22, the first flow control valve 19 and the second flow control valve 21, so as to control the automatic operation of an automatic dye batching system for ink production.

In one embodiment, the fixing bracket 6 is fixedly mounted on the bottom surface of the device body 1, and plays a role of fixedly supporting the device body 1.

The working principle is as follows: the utility model is provided with a pre-stirring tank 15 and a batching stirring tank 3, when in use, a worker controls the system to operate through a control panel 20 arranged on the side surface of the device main body 1, at the moment, powdery dye materials stored in a plurality of storage tanks 16 are quantitatively led into the inner cavity of each pre-stirring tank 15 through a star-shaped discharge valve 22 arranged on a discharge pipe 23 according to a certain proportion, a second flow control valve 21 arranged on a second water inlet pipe 17 communicated with the inner cavity of each pre-stirring tank 15 is opened simultaneously, dissolved solution with a set value is led into each stirring tank, the dissolved solution and each dye are pre-stirred and mixed under the rotation of a second stirring rod 14 arranged in the pre-stirring tank 15, because the single dye is small in volume, the dissolved dye is not easy to stack in the pre-stirring tank 15, the dissolving effect is good, thereby the powdery dye can be primarily stirred and dissolved, after the pre-stirring of each dye is completed, opening a feeding electromagnetic valve 25 on a feeding pipe 24 for communicating a pre-stirring tank 15 and a batching stirring tank 3, leading each liquid dye which is stirred in advance into an inner cavity of the batching stirring tank 3 synchronously for batching and stirring, simultaneously supplementing a proper amount of dissolving liquid into the inner cavity of the batching stirring tank 3 by opening a first flow control valve 19 arranged on a first water inlet pipe 18 according to a required proportion, starting a servo motor 2 to drive a first stirring shaft 4 to rotate together with a first stirring rod 5, dissolving each dye in the batching stirring tank 3 and fully stirring and mixing the added dissolving liquid under the rotation and stirring of the first stirring rod 5, opening a discharging electromagnetic valve 7 arranged on a discharging pipe 8 after completing the automatic dye batching of ink, leading the material out to enter the next processing flow, and repeating in such a way, thereby forming continuous operation, having high automation degree, and improving the quality of dye batching of an automatic dye batching system for ink production, thereby the production quality of ink has been improved, originally, this uses novel transmission shaft 11 that is provided with in addition, as mentioned above, the system during operation, servo motor 2 can drive first (mixing) shaft 4 rotatory, because first drive wheel 9 of first (mixing) shaft 4 one end installation passes through drive belt 10 with the second drive wheel 12 of installing transmission shaft 11 one end installation in the transmission case 26 inner chamber, so first (mixing) shaft 4 can drive transmission shaft 11 synchronous rotation, in addition, second (mixing) shaft 13 of installing in each preliminary mixing jar 15 is located transmission case 26 one end and all installs second bevel gear 28, transmission shaft 11 is located transmission case 26 inner chamber part and evenly installs a plurality of first bevel gear 27, and first bevel gear 27 and gear 28 intermeshing, so can drive each second (mixing) shaft 13 rotation when transmission shaft 11 rotates, thereby realized under the prerequisite of not addding extra driving motor, make second (mixing) shaft 13 drive second puddler 14 carry out preliminary mixing to dissolve the dyestuff, and then reduced the expense and the electric power consumption of the automatic dyestuff batching system that ink production was used.

In the present invention, unless otherwise expressly stated or limited, the terms "mounted," "disposed," "connected," "fixed," "screwed" and the like are to be construed broadly, e.g., as meaning fixedly connected, detachably connected, or integrally formed; can be mechanically or electrically connected; they may be directly connected or indirectly connected through an intermediate medium, and may be connected through the inside of two elements or in an interaction relationship between two elements, unless otherwise specifically defined, and the specific meaning of the above terms in the present invention will be understood by those skilled in the art according to specific situations.

The above description is only for the preferred embodiment of the present invention, and should not be taken as limiting the invention, and any modifications, equivalent replacements, improvements, etc. made within the spirit and principle of the present invention should be included in the protection scope of the present invention.

Claims (8)

1. The utility model provides an automatic dyestuff feed proportioning system of ink production usefulness, includes device main part (1), its characterized in that, install batching agitator tank (3) in device main part (1), and install first (mixing) shaft (4) in batching agitator tank (3) to servo motor (2) output is connected in first (mixing) shaft (4), transmission case (26) are installed to device main part (1) lateral wall, and install transmission shaft (11) in transmission case (26), and second drive wheel (12) are installed to transmission shaft (11) one end, first (mixing) shaft (9) are installed to first (mixing) shaft (4) one end, and install driving belt (10) between first transmission wheel (9) and second drive wheel (12), device main part (1) inner chamber evenly installs a plurality of in advance agitator tank (15), and install in advance agitator tank (15) second (mixing) shaft (13) to second (mixing) shaft (13) are located transmission case (26) internally mounted and have second bevel gear (28), transmission shaft (11) are located transmission case (26) and install first internal portion and install first bevel gear (27), and first bevel gear (28) meshing each other bevel gear (28).

2. The automatic dye batching system for ink production according to claim 1, wherein a plurality of first stirring rods (5) are uniformly installed on said first stirring shaft (4), and a plurality of second stirring rods (14) are uniformly installed on said second stirring rods (14).

3. The automatic dye batching system for ink production as claimed in claim 1, wherein a first water inlet pipe (18) is connected to one end of the top of the batching stirring tank (3), and a first flow control valve (19) is installed on the first water inlet pipe (18).

4. The automatic dye proportioning system for ink production according to claim 1, wherein the top of the pre-stirring tank (15) is communicated with a second water inlet pipe (17), the second water inlet pipe (17) is provided with a second flow control valve (21), the center of the top of the pre-stirring tank (15) is communicated with one end of a blanking pipe (23), the other end of the blanking pipe (23) is communicated with the inner cavity of the storage tank (16), and the blanking pipe (23) is provided with a star-shaped discharge valve (22).

5. The automatic dye batching system for ink production according to claim 1, wherein a feed pipe (24) is communicated between the top of the batching stirring tank (3) and the bottom of the pre-stirring tank (15), and a feed electromagnetic valve (25) is installed on the feed pipe (24).

6. The automatic dye batching system for ink production according to claim 1, wherein the bottom surface of the batching and stirring tank (3) is communicated with a discharging pipe (8), and a discharging electromagnetic valve (7) is installed on the discharging pipe (8).

7. The automatic dye proportioning system for ink production according to claim 1, wherein a control panel (20) is installed on a side surface of the apparatus main body (1), and the control panel (20) is electrically connected to the servo motor (2), the feeding solenoid valve (25), the discharging solenoid valve (7), the star-shaped discharging valve (22), the first flow control valve (19) and the second flow control valve (21).

8. The automatic dye dosing system for ink production according to claim 1, wherein a fixing bracket (6) is fixedly installed on the bottom surface of the device main body (1).

Images