CN217694638U - Edible fungus substrate production system - Google Patents

Abstract

The utility model discloses an edible mushroom matrix production system, its characterized in that: comprises a conveying device, a stirring box, a humidifying device, a stirring device, a valve mechanism, a packaging device and a controller; the bottom of the stirring box is in a conical shape, a discharge hole is formed in the center, a first support frame is arranged at the bottom of the stirring box, and a first feed inlet is formed in the left part of the top end of the stirring box; the humidifying device comprises a water tank, a water pump, a humidity sensor and a spray nozzle, wherein the water tank is installed at the left end of the first support frame, the water pump is installed in the water tank, the humidity sensor is installed on the inner side of the lower part of the stirring box, the spray nozzle is installed on the inner side of the top of the stirring box respectively, the water pump is connected with the spray nozzle, and the water pump and the humidity sensor are connected with the controller respectively. The utility model has the advantages of compact structure, the stirring, the raw materials ratio is accurate, and the humidification is accurate, even, and fungus stick packing is even, the steady quality, can effectively improve production efficiency and output, reduces the cost of labor.

Description

Edible fungus substrate production system

Technical Field

The utility model relates to an edible fungus field of planting especially relates to an edible fungus matrix production system.

Background

In the production process of the edible fungi, corresponding substrates are proportioned according to different planted edible fungi, the main raw materials of the substrates are sawdust, straws and the like, the sawdust and the straws account for more than 80% of the whole proportion, and the substrates need to be humidified in the proportioning process due to the fact that the humidity of the sawdust and the straws is low, and therefore the quality of the substrates is guaranteed.

At present, in the process of proportioning the matrix, the matrix is humidified by manually adding water, the humidity is not well controlled and is not uniform, the humidity is insufficient and exceeds the standard, the quality of the fungus sticks is poor, and the quality and the yield of the edible fungi are directly influenced.

The above background disclosure is only provided as an aid to understanding the inventive concept and solutions of the present invention, and it does not necessarily belong to the prior art of this patent application, and it should not be used to evaluate the novelty and inventive step of this application without explicit evidence to show that the above contents are already disclosed at the filing date of this patent application.

SUMMERY OF THE UTILITY MODEL

The utility model aims at providing an edible mushroom substrate production system solves the not good control of present humidity, and inhomogeneous, easily causes humidity not enough and humidity to exceed standard, and the fungus stick quality is relatively poor to directly influence the quality of edible mushroom and the problem of output.

In order to realize the above purpose, the utility model adopts the following technical scheme:

an edible fungus substrate production system is characterized in that: comprises a conveying device, a stirring box, a humidifying device, a stirring device, a valve mechanism, a packaging device and a controller; the bottom of the stirring box is conical, a discharge hole is formed in the center, a first support frame is arranged at the bottom of the stirring box, and a first feed inlet is formed in the left part of the top end of the stirring box; the humidifying device comprises a water tank, a water pump, a humidity sensor and a spray nozzle, wherein the water tank is arranged at the left end of the first support frame, the water pump is arranged in the water tank, the humidity sensor is arranged on the inner side of the lower part of the stirring box, the spray nozzles are respectively arranged on the inner side of the top of the stirring box, the water pump is connected with the spray nozzles, and the water pump and the humidity sensor are respectively connected with the controller; the stirring device and the packaging device are respectively connected with the controller.

Further, the conveying device comprises a charging hopper, a double-shaft conveying assembly and a first motor; the charging hopper is in an inverted trapezoid shape, and two discharging openings are formed in the bottom of the charging hopper; the double-shaft conveying assembly consists of two conveying pipes, a second support frame is arranged at the bottom of each conveying pipe, first spiral shafts are respectively installed in the conveying pipes, second feed inlets are respectively formed in the upper parts of the left ends of the conveying pipes, and discharge outlets are respectively formed in the lower parts of the right ends of the conveying pipes; the two discharge openings at the bottom of the charging hopper are connected with the second feed opening; the first motor is arranged at the right end of the conveying pipe and is connected with the first spiral shaft; the charging hopper is arranged at the left end of the double-shaft material conveying assembly, and the first motor is arranged at the right end of the double-shaft material conveying assembly; the first motor is connected with the controller.

Furthermore, an inverted V-shaped partition plate is arranged between the two discharge openings at the bottom of the charging hopper.

Furthermore, a material guide pipe is installed at the discharge port and connected with the first feed port.

Furthermore, the inner side of the charging hopper is provided with capacity scale marks.

Further, the stirring device comprises a second motor, a stirring shaft, an L-shaped extension rod and a stirring blade, wherein the stirring shaft is arranged in the center of the stirring box; the second motor is arranged at the top of the stirring box and connected with the stirring shaft; the L-shaped extension rods are respectively arranged at the middle part and the middle lower part of the stirring shaft, stirring blades are arranged at the tail parts of the L-shaped extension rods, and stirring blades are also arranged between the L-shaped extension rods and at the tail end of the stirring shaft; the stirring blade at the tail part of the L-shaped extension rod is parallel to the bottom of the stirring tank; the second motor is connected with the controller.

Further, the valve mechanism comprises an air cylinder, a valve cover and a sliding block, the air cylinder is installed on a first support frame of the stirring box, the valve cover is installed in the middle of a piston rod of the air cylinder and matched with the discharge hole, and the sliding block is installed at the right part of the bottom end of the stirring box and matched with the piston rod; the cylinder is connected with the controller.

Further, the packaging device comprises a material storage box, a third motor, a bagging pipe and a second spiral shaft, wherein the material storage box is arranged below the discharge hole, and the bottom of the material storage box is provided with a discharge port; the left end of the bagging pipe is connected with the discharge port; the second spiral shaft is arranged in the bagging pipe; the third motor is arranged at the left end of the bagging pipe and is connected with the second spiral shaft; a pedal switch is arranged below the right part of the bagging pipe; the pedal switch and the third motor are respectively connected with the controller.

Furthermore, a packaging table is arranged at the right part of the bagging tube.

Compared with the prior art, the utility model discloses an advantage and beneficial effect do:

the utility model mainly comprises a conveying device, a stirring box, a humidifying device, a stirring device, a valve mechanism, a packaging device and a controller, wherein the conveying device can realize accurate proportioning and high-efficiency conveying of raw materials; the stirring box, the humidifying device and the stirring device are matched to realize rapid and uniform stirring and precise and uniform humidification. Has the advantages of compact structure, uniform stirring, precise raw material proportioning, precise and uniform humidification, uniform fungus stick packaging, stable quality, effective improvement of production efficiency and yield, and labor cost reduction.

Drawings

Fig. 1 is a schematic structural view of the present invention;

FIG. 2 is a schematic view of the structure of the mixing box, the humidifying device, the mixing device, the valve mechanism, the packing device and the controller of the present invention;

FIG. 3 is a schematic structural view of the conveying device of the present invention;

FIG. 4 is a schematic structural view of a dual-shaft feeding assembly of the present invention;

FIG. 5 is a top view of the hopper of the present invention;

fig. 6 is a left side view of the charging hopper of the present invention.

Detailed Description

The present invention will be described in further detail with reference to the following embodiments. It should be emphasized that the following description is merely exemplary in nature and is in no way intended to limit the scope of the invention or its applications.

As shown in fig. 1 to 6, the edible fungus substrate production system is characterized in that: comprises a conveying device 1, a stirring box 2, a humidifying device 3, a stirring device 4, a valve mechanism 5, a packaging device 6 and a controller 7; the bottom of the stirring box 2 is in a conical shape, the center of the stirring box is provided with a discharge hole 8 for facilitating discharging, the bottom of the stirring box 2 is provided with a first support frame 9 for supporting and mounting a valve mechanism 5, a packaging device 6 and a controller 7, and the left part of the top end of the stirring box 2 is provided with a first feed inlet 10 for feeding; the humidifying device 3 comprises a water tank 11, a water pump 12, a humidity sensor 13 and a spray nozzle 14, wherein the water tank 11 is installed at the left end of a first support frame 9, the water pump 12 is installed in the water tank 11, the humidity sensor 13 is installed on the inner side of the lower part of the stirring box 2 and used for detecting the humidity of raw materials, the spray nozzles 14 are respectively installed on the inner side of the top of the stirring box 2 and used for humidifying the raw materials, the water pump 12 is connected with the spray nozzle 14, and the water pump 12 and the humidity sensor 13 are respectively connected with the controller 7; the stirring device 4 and the packing device 6 are respectively connected with a controller 7 for controlling the stirring device 4 and the packing device 6 to work.

Further, the conveying device 1 comprises a charging hopper 15, a double-shaft conveying assembly 16 and a first motor 17; the charging hopper 15 is in an inverted trapezoid shape, so that blanking is facilitated, and two discharging openings 18 are formed in the bottom of the charging hopper 15 and are used for connecting two conveying pipes 19; the double-shaft material conveying assembly 16 consists of two conveying pipes 19, a second support frame 20 is arranged at the bottom of each conveying pipe 19 and plays a role in supporting, first screw shafts 21 are respectively installed in the conveying pipes 19 and used for conveying raw materials, second feed inlets 22 are respectively formed above the left ends of the conveying pipes 19 and used for being connected with the discharge outlet 18, discharge outlets 23 are respectively formed below the right ends of the conveying pipes 19, material guide pipes 24 are installed at the discharge outlets 23, and the material guide pipes 24 are connected with the first feed inlets 10 and used for guiding materials into the stirring box 2; two discharging openings 18 at the bottom of the charging hopper 15 are connected with the second feeding opening 22; the first motor 17 is arranged at the right end of the conveying pipe 19 and connected with the first screw shafts 21, and is used for driving the two first screw shafts 21 to rotate; the charging hopper 15 is arranged at the left end of the double-shaft material conveying assembly 16, and the first motor 17 is arranged at the right end of the double-shaft material conveying assembly 16; the first motor 17 is connected with the controller 7, and is used for controlling the first motor 17 to work.

Further, an inverted V-shaped partition 25 is provided between the two discharge openings 18 at the bottom of the hopper 15 to provide a partition function and prevent deposition of the raw material.

Further, the inner side of the charging hopper 15 is provided with a capacity scale 26 for accurately proportioning the substrates.

Further, the stirring device 4 comprises a second motor 27, a stirring shaft 28, an L-shaped extension rod 29 and a stirring blade 30, wherein the stirring shaft 28 is arranged in the center of the stirring box 2; the second motor 27 is installed on the top of the stirring box 2 and connected with the stirring shaft 28, and is used for driving the stirring shaft 28 to rotate; the L-shaped extension rods 29 are respectively arranged at the middle part and the middle lower part of the stirring shaft 28, the tail parts of the L-shaped extension rods 29 are provided with stirring blades 30, and the stirring blades 30 are also arranged between the L-shaped extension rods 29 and at the tail end of the stirring shaft 28; the stirring blades 30 at the tail part of the L-shaped extension rod 29 are parallel to the bottom of the stirring box 2, the distance is 2-10 mm, the original bottom deposit is favorably cleaned and removed, and the stirring efficiency can be accelerated by arranging two groups of stirring blades 30 with different angles; the second motor 27 is connected to the controller 7 for controlling the second motor 27 to work.

Further, the valve mechanism 5 comprises an air cylinder 31, a valve cover 32 and a sliding block 33, the air cylinder 31 is mounted on the first support frame 9 of the stirring box 2, the valve cover 32 is mounted in the middle of a piston rod 34 of the air cylinder 31 and matched with the discharge hole 8, and the sliding block 33 is mounted at the right part of the bottom end of the stirring box 2 and matched with the piston rod 34; the cylinder 31 is connected with the controller 7 and is used for controlling the cylinder 31 to work, and the valve cover 32 opens and closes the discharge hole 8 through the left and right movement of the piston rod 34.

Further, the packaging device 6 comprises a storage box 35, a third motor 36, a bagging pipe 37 and a second spiral shaft 38, wherein the storage box 35 is installed below the discharge hole 8, and a discharge port 39 is arranged at the bottom of the storage box 35; the left end of the bagging pipe 37 is connected with the discharge port 39; the second screw shaft 38 is arranged in the bagging pipe 37; the third motor 36 is arranged at the left end of the bagging pipe 37 and connected with the second screw shaft 38, and is used for driving the second screw shaft 38 to rotate so as to discharge the raw materials; a pedal switch 40 is arranged below the right part of the bagging pipe 37; the pedal switch 40 and the third motor 36 are respectively connected with the controller 7, and are used for controlling the pedal switch 40 and the third motor 36 to work.

Further, a packing table 41 is arranged at the right part of the bagging tube 37 and used for placing fungus sticks.

The principle of the utility model is as follows:

s1: firstly, according to the variety of edible fungi, a humidity value is set through the controller 7, then all raw materials are poured into the charging hopper 15 from large to small in proportion, the quantity of all the raw materials is controlled according to scale marks 26 on the charging hopper 15 in the pouring process, accurate proportioning is achieved, after the proportioning of the raw materials is completed, the controller 7 starts the first motor 17, the first motor 17 drives the two first screw shafts 21 to rotate, and the raw materials in the charging hopper 15 are conveyed to the tail portion and enter the stirring box 2 through the material guide pipe 24.

S2: after the raw materials are poured into the stirring tank 2, the second motor 27 rotates at a high speed for 5min to break up the caked raw materials, after the operation is finished, the humidity sensor 13 monitors the humidity of the raw materials and feeds data back to the controller 7, the second motor 27 is started again to rotate at a high speed, meanwhile, the water pump 12 is started to apply water pressure to the spray nozzle 14 to humidify the raw materials, when the humidity of the raw materials monitored by the humidity sensor 13 reaches a set humidity value, the water pump 12 stops working, the second motor 27 rotates at a low speed, the air cylinder 31 starts the piston rod 34 to push the valve cover 32 open at the moment, the discharge hole 8 is in an open state, the raw materials are discharged into the storage tank 35 from the discharge hole 8, the air cylinder 31 is started to close the discharge hole 8 after discharging is completed, and then the steps S1 and S2 are continuously repeated to mix the raw materials.

S3: the right end of a bagging pipe 37 is sleeved with a fungus stick bag, a third motor 36 of a pedal switch 40 is stepped on to start, a second spiral shaft 38 is driven to rotate to convey raw materials in a storage box 35 to the right end of the bagging pipe 37 for bagging, the pedal switch 40 is loosened after the fungus stick bag is filled with the raw materials, the third motor 36 is turned off at the moment, the fungus stick bag filled with the raw materials is sealed by a packing table 41 by personnel in the next procedure, then the fungus stick bag is sleeved with the next fungus stick bag for bagging, and quick bagging is achieved through circulation.

The foregoing is a more detailed description of the invention, taken in conjunction with specific/preferred embodiments, and it is not intended that the invention be limited to the specific embodiments shown and described. For those skilled in the art to which the present invention pertains, a plurality of alternatives or modifications can be made to the described embodiments without departing from the concept of the present invention, and all such alternatives or modifications should be considered as falling within the protection scope of the present invention.

Claims (9)

1. An edible fungus substrate production system is characterized in that: comprises a conveying device, a stirring box, a humidifying device, a stirring device, a valve mechanism, a packaging device and a controller; the bottom of the stirring box is conical, a discharge hole is formed in the center, a first support frame is arranged at the bottom of the stirring box, and a first feed inlet is formed in the left part of the top end of the stirring box; the humidifying device comprises a water tank, a water pump, a humidity sensor and a spray nozzle, wherein the water tank is arranged at the left end of the first support frame, the water pump is arranged in the water tank, the humidity sensor is arranged on the inner side of the lower part of the stirring box, the spray nozzles are respectively arranged on the inner side of the top of the stirring box, the water pump is connected with the spray nozzles, and the water pump and the humidity sensor are respectively connected with the controller; the stirring device and the packaging device are respectively connected with the controller.

2. A system for the production of a substrate for edible fungi according to claim 1, wherein: the conveying device comprises a charging hopper, a double-shaft conveying assembly and a first motor; the charging hopper is in an inverted trapezoid shape, and two discharging openings are formed in the bottom of the charging hopper; the double-shaft material conveying assembly consists of two conveying pipes, a second support frame is arranged at the bottom of each conveying pipe, first spiral shafts are respectively installed in the conveying pipes, second feed inlets are respectively formed above the left ends of the conveying pipes, and discharge outlets are respectively formed below the right ends of the conveying pipes; the two discharge openings at the bottom of the charging hopper are connected with the second feed opening; the first motor is arranged at the right end of the conveying pipe and is connected with the first spiral shaft; the charging hopper is arranged at the left end of the double-shaft material conveying assembly, and the first motor is arranged at the right end of the double-shaft material conveying assembly; the first motor is connected with the controller.

3. A system for the production of a substrate for edible fungi according to claim 2, wherein: an inverted V-shaped partition plate is arranged between the two discharge openings at the bottom of the charging hopper.

4. A system for the production of a substrate for edible fungi according to claim 2, wherein: and a material guide pipe is arranged at the discharge port and is connected with the first feed port.

5. A system for the production of a substrate for edible fungi according to claim 2, wherein: the inner side of the charging hopper is provided with capacity scale marks.

6. A system for the production of a substrate for edible fungi according to claim 1, wherein: the stirring device comprises a second motor, a stirring shaft, an L-shaped extension rod and stirring blades, wherein the stirring shaft is arranged in the center of the stirring box; the second motor is arranged at the top of the stirring box and is connected with the stirring shaft; the L-shaped extension rods are respectively arranged in the middle and the middle lower part of the stirring shaft, stirring blades are arranged at the tail parts of the L-shaped extension rods, and stirring blades are also arranged between the L-shaped extension rods and at the tail end of the stirring shaft; the stirring blade at the tail part of the L-shaped extension rod is parallel to the bottom of the stirring tank; the second motor is connected with the controller.

7. A system for the production of a substrate for edible fungi according to claim 1, wherein: the valve mechanism comprises an air cylinder, a valve cover and a sliding block, the air cylinder is arranged on a first support frame of the stirring box, the valve cover is arranged in the middle of a piston rod of the air cylinder and matched with the discharge hole, and the sliding block is arranged at the right part of the bottom end of the stirring box and matched with the piston rod; the cylinder is connected with the controller.

8. A system for the production of a substrate for edible fungi according to claim 1, wherein: the packaging device comprises a material storage box, a third motor, a bagging pipe and a second spiral shaft, wherein the material storage box is arranged below the discharge hole, and the bottom of the material storage box is provided with a discharge port; the left end of the bagging pipe is connected with the discharge port; the second spiral shaft is arranged in the bagging pipe; the third motor is arranged at the left end of the bagging pipe and is connected with the second spiral shaft; a pedal switch is arranged below the right part of the bagging pipe; the pedal switch and the third motor are respectively connected with the controller.

9. A system for the production of a substrate for edible fungi according to claim 8, wherein: and a packaging table is arranged at the right part of the bagging pipe.

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