CN217683074U - Speed reducing mechanism of electric wheel driving system - Google Patents
Speed reducing mechanism of electric wheel driving system Download PDFInfo
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- CN217683074U CN217683074U CN202221308510.1U CN202221308510U CN217683074U CN 217683074 U CN217683074 U CN 217683074U CN 202221308510 U CN202221308510 U CN 202221308510U CN 217683074 U CN217683074 U CN 217683074U
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Abstract
本实用新型公开了一种电动轮驱动系统的减速机构,属于电动轮驱动系统技术领域,其技术方案要点包括内齿圈,所述内齿圈的内部啮合有太阳轮,所述太阳轮的表面啮合有行星轮,所述行星轮靠近内齿圈的一侧与内齿圈相啮合,所述行星轮的内部固定连接有轮轴,所述轮轴表面的两侧均活动连接有第一行星架和第二行星架,解决了现有的电动轮驱动系统为满足整个传动系统的动力匹配需要安装减速机构,而减速机构的降速增扭的作用必不可少,利用行星齿轮减速机构的行星架将动力输出,但存在机构复杂、转速低、噪声大等问题,并且为实现高传动比的目的,经常采用多级行星机构,导致体积大、每部分的尺寸和质量得不到保证的问题。
The utility model discloses a deceleration mechanism of an electric wheel drive system, which belongs to the technical field of electric wheel drive systems. A planetary gear is engaged, the side of the planetary gear close to the inner gear is meshed with the inner gear, the inside of the planetary gear is fixedly connected with a wheel shaft, and both sides of the surface of the wheel shaft are movably connected with a first planet carrier and The second planetary carrier solves the need to install a reduction mechanism in the existing electric wheel drive system to meet the power matching of the entire transmission system, and the role of the reduction mechanism for reducing speed and increasing torque is essential. The planetary carrier using the planetary gear reduction mechanism will Power output, but there are problems such as complex mechanism, low speed, high noise, etc., and in order to achieve high transmission ratio, multi-stage planetary mechanisms are often used, resulting in large volume, and the size and quality of each part cannot be guaranteed.
Description
技术领域technical field
本实用新型涉及电动轮驱动系统技术领域,特别涉及一种电动轮驱动系统的减速机构。The utility model relates to the technical field of electric wheel drive systems, in particular to a deceleration mechanism of the electric wheel drive system.
背景技术Background technique
电力驱动系统,包括电动机、电动机控制器及传动机构,一些电动汽车可直接由电动机驱动车轮,电动汽车电力驱动方式基本上可分为电动机中央驱动和电动轮驱动两种。The electric drive system includes the electric motor, the electric motor controller and the transmission mechanism. Some electric vehicles can directly drive the wheels by the electric motor.
以电动轮驱动系统为动力来源的电动汽车逐步推广,电动轮是电动汽车的一个关键总成,而现有的电动轮驱动系统为满足整个传动系统的动力匹配需要安装减速机构,而减速机构的降速增扭的作用必不可少,利用行星齿轮减速机构的行星架将动力输出,但存在机构复杂、转速低、噪声大等问题,并且为实现高传动比的目的,经常采用多级行星机构,导致体积大、每部分的尺寸和质量得不到保证。Electric vehicles with electric wheel drive system as the power source are gradually promoted. The electric wheel is a key assembly of electric vehicles, and the existing electric wheel drive system needs to install a deceleration mechanism to meet the power matching of the entire transmission system, and the deceleration mechanism The role of speed reduction and torque increase is essential. The planet carrier of the planetary gear reduction mechanism is used to output power, but there are problems such as complex mechanism, low speed, and large noise. In order to achieve a high transmission ratio, multi-stage planetary mechanisms are often used , resulting in a large volume, and the size and quality of each part cannot be guaranteed.
实用新型内容Utility model content
本实用新型提供一种电动轮驱动系统的减速机构,旨在解决现有的电动轮驱动系统为满足整个传动系统的动力匹配需要安装减速机构,而减速机构的降速增扭的作用必不可少,利用行星齿轮减速机构的行星架将动力输出,但存在机构复杂、转速低、噪声大等问题,并且为实现高传动比的目的,经常采用多级行星机构,导致体积大、每部分的尺寸和质量得不到保证,从而影响传动效果的问题。The utility model provides a deceleration mechanism of an electric wheel drive system, which aims to solve the problem that the existing electric wheel drive system needs to install a deceleration mechanism in order to meet the power matching of the entire transmission system, and the function of the deceleration mechanism to reduce speed and increase torque is indispensable , using the planet carrier of the planetary gear reduction mechanism to output power, but there are problems such as complex mechanism, low speed, high noise, etc., and in order to achieve high transmission ratio, multi-stage planetary mechanism is often used, resulting in large volume and the size of each part And the quality is not guaranteed, which affects the problem of transmission effect.
本实用新型是这样实现的,一种电动轮驱动系统的减速机构,包括内齿圈,所述内齿圈的内部啮合有太阳轮,所述太阳轮的表面啮合有行星轮,所述行星轮靠近内齿圈的一侧与内齿圈相啮合,所述行星轮的内部固定连接有轮轴,所述轮轴表面的两侧均活动连接有第一行星架和第二行星架,所述太阳轮的内部啮合有电机轴,所述第二行星架远离内齿圈的一侧固定连接有输出轴。The utility model is realized in the following way. A deceleration mechanism of an electric wheel drive system includes an inner ring gear. A sun gear is meshed inside the inner ring gear, and a planetary wheel is meshed on the surface of the sun wheel. The planetary gear The side close to the inner ring gear meshes with the inner ring gear, and the inside of the planetary gear is fixedly connected with a wheel shaft, and both sides of the surface of the wheel shaft are movably connected with a first planetary carrier and a second planetary carrier, and the sun gear A motor shaft is meshed inside the second planet carrier, and an output shaft is fixedly connected to the side of the second planet carrier away from the ring gear.
为了达到对轮轴固定的效果,作为本实用新型的一种电动轮驱动系统的减速机构优选的,所述行星轮的数量为三个,且呈三角形啮合在内齿圈和太阳轮之间,所述轮轴的表面固定连接有轴承,所述轴承的表面分别与第一行星架和第二行星架的内壁固定连接,所述轮轴通过轴承分别与第一行星架和第二行星架活动连接。In order to achieve the effect of fixing the wheel shaft, as a deceleration mechanism of the electric wheel drive system of the present invention, the number of the planetary gears is three, and the planetary gears are meshed in a triangle between the inner ring gear and the sun gear, so The surface of the wheel shaft is fixedly connected with bearings, and the surfaces of the bearings are fixedly connected with the inner walls of the first planet carrier and the second planet carrier respectively, and the wheel shaft is respectively movably connected with the first planet carrier and the second planet carrier through the bearings.
为了达到便于电机轴与太阳轮连接的效果,作为本实用新型的一种电动轮驱动系统的减速机构优选的,所述电机轴远离太阳轮的一端贯穿第一行星架的内部并延伸至第一行星架的外侧,所述电机轴为花键轴,所述太阳轮的内部固定连接有与电机轴配合使用的花键套。In order to achieve the effect of facilitating the connection between the motor shaft and the sun gear, as a reduction mechanism of the electric wheel drive system of the present invention, it is preferable that the end of the motor shaft away from the sun gear penetrates the inside of the first planetary carrier and extends to the first On the outer side of the planet carrier, the motor shaft is a spline shaft, and the inside of the sun gear is fixedly connected with a spline sleeve used in conjunction with the motor shaft.
为了达到便于第一行星架和第二行星架固定的效果,作为本实用新型的一种电动轮驱动系统的减速机构优选的,所述第一行星架与第二行星架之间相固定连接,所述第一行星架的内部活动连接有螺栓,所述螺栓靠近第二行星架的一侧延伸至第二行星架的内部并与第二行星架螺纹连接。In order to achieve the effect of facilitating the fixing of the first planetary carrier and the second planetary carrier, as a reduction mechanism of the electric wheel drive system of the present invention, it is preferred that the first planetary carrier is fixedly connected with the second planetary carrier, The inside of the first planet carrier is movably connected with bolts, and the side of the bolt close to the second planet carrier extends to the inside of the second planet carrier and is threadedly connected with the second planet carrier.
为了达到提高螺栓固定稳固性的效果,作为本实用新型的一种电动轮驱动系统的减速机构优选的,所述螺栓的数量为若干个,且呈三角形活动连接在第一行星架的内部。In order to achieve the effect of improving the stability of the bolts, as a reduction mechanism of the electric wheel drive system of the present invention, preferably, the number of the bolts is several, and the bolts are movably connected inside the first planet carrier in a triangular shape.
为了达到防止轴向位移的效果,作为本实用新型的一种电动轮驱动系统的减速机构优选的,所述第一行星架和第二行星架的内部均固定连接有挡圈,所述挡圈与轴承配合使用。In order to achieve the effect of preventing axial displacement, as a deceleration mechanism of the electric wheel drive system of the present invention, it is preferred that the insides of the first planetary carrier and the second planetary carrier are fixedly connected with retaining rings, and the retaining rings For use with bearings.
与现有技术相比,本实用新型的有益效果是:Compared with the prior art, the beneficial effects of the present utility model are:
该电动轮驱动系统的减速机构,通过外部动力输入箱体输出的动力依次通过电机轴、太阳轮、行星轮传递到内齿圈,并将内齿圈安装在车轮上,因此内齿圈输出的动力通过输出轴驱动车轮转动,这种减速机构结构简单合理紧凑、传动比大、功率好、有较长的使用寿命,并且缩小了整车机构,空间利用率高,提供了安全性和可靠性,有较长的使用寿命并降低使用成本,并且有更高的制动可靠性和安全性,起到减速增扭作用。The reduction mechanism of the electric wheel drive system transmits the power output by the external power input box to the inner ring gear through the motor shaft, sun gear, and planetary gear in turn, and installs the inner ring gear on the wheel, so the output of the inner ring gear The power drives the wheels to rotate through the output shaft. This kind of reduction mechanism has a simple, reasonable and compact structure, a large transmission ratio, good power, and a long service life. , has a longer service life and reduces the cost of use, and has higher braking reliability and safety, and plays the role of deceleration and torque increase.
附图说明Description of drawings
图1为本实用新型的电动轮驱动系统的减速机构的整体结构图;Fig. 1 is the overall structural diagram of the deceleration mechanism of the electric wheel drive system of the present utility model;
图2为本实用新型中内齿圈的结构图;Fig. 2 is the structural diagram of internal ring gear in the utility model;
图3为本实用新型中整体的分解图;Fig. 3 is an exploded view of the whole in the utility model;
图4为本实用新型中内齿圈的正视图;Fig. 4 is the front view of the inner ring gear in the utility model;
图5为本实用新型中内齿圈的俯视图。Fig. 5 is a top view of the inner ring gear in the utility model.
图中,1、内齿圈;2、太阳轮;3、行星轮;4、轮轴;5、第一行星架;6、第二行星架;7、电机轴;8、输出轴;9、轴承;10、花键套;11、螺栓;12、挡圈。In the figure, 1. inner ring gear; 2. sun gear; 3. planetary gear; 4. axle; 5. first planet carrier; 6. second planet carrier; 7. motor shaft; 8. output shaft; 9. bearing ; 10, spline sleeve; 11, bolt; 12, retaining ring.
具体实施方式Detailed ways
为了使本实用新型的目的、技术方案及优点更加清楚明白,以下结合附图及实施例,对本实用新型进行进一步详细说明。应当理解,此处所描述的具体实施例仅仅用以解释本实用新型,并不用于限定本实用新型。In order to make the purpose, technical solutions and advantages of the present utility model more clearly understood, the present utility model will be further described in detail below with reference to the accompanying drawings and embodiments. It should be understood that the specific embodiments described here are only used to explain the utility model, and are not intended to limit the utility model.
在本实用新型的描述中,需要理解的是,术语“长度”、“宽度”、“上”、“下”、“前”、“后”、“左”、“右”、“竖直”、“水平”、“顶”、“底”“内”、“外”等指示的方位或位置关系为基于附图所示的方位或位置关系,仅是为了便于描述本实用新型和简化描述,而不是指示或暗示所指的装置或元件必须具有特定的方位、以特定的方位构造和操作,因此不能理解为对本实用新型的限制。此外,在本实用新型的描述中,“多个”的含义是两个或两个以上,除非另有明确具体的限定。In describing the present invention, it should be understood that the terms "length", "width", "upper", "lower", "front", "rear", "left", "right", "vertical" , "horizontal", "top", "bottom", "inner", "outer" and other indicated orientations or positional relationships are based on the orientations or positional relationships shown in the drawings, and are only for the convenience of describing the utility model and simplifying the description. It does not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operate in a specific orientation, and therefore should not be construed as limiting the present invention. In addition, in the description of the present utility model, "plurality" means two or more, unless otherwise specifically defined.
请参阅图1-5,本实用新型提供技术方案:一种电动轮驱动系统的减速机构,包括内齿圈1,内齿圈1的内部啮合有太阳轮2,太阳轮2的表面啮合有行星轮3,行星轮3靠近内齿圈1的一侧与内齿圈1相啮合,行星轮3的内部固定连接有轮轴4,轮轴4表面的两侧均活动连接有第一行星架5和第二行星架6,太阳轮2的内部啮合有电机轴7,第二行星架6远离内齿圈1的一侧固定连接有输出轴8。Please refer to Figures 1-5, the utility model provides a technical solution: a deceleration mechanism for an electric wheel drive system, including an
在本实施例中:通过外部动力输入箱体输出的动力依次通过电机轴7、太阳轮2、行星轮3传递到内齿圈1,并将内齿圈1安装在车轮上,因此内齿圈1输出的动力通过输出轴8驱动车轮转动,这种减速机构结构简单合理紧凑、传动比大、功率好、有较长的使用寿命,并且缩小了整车机构,空间利用率高,提供了安全性和可靠性,有较长的使用寿命并降低使用成本,并且有更高的制动可靠性和安全性,起到减速增扭作用。In this embodiment: the power output by the external power input box is sequentially transmitted to the
作为本实用新型的技术优化方案,行星轮3的数量为三个,且呈三角形啮合在内齿圈1和太阳轮2之间,轮轴4的表面固定连接有轴承9,轴承9的表面分别与第一行星架5和第二行星架6的内壁固定连接,轮轴4通过轴承9分别与第一行星架5和第二行星架6活动连接。As a technical optimization scheme of the present utility model, the number of
在本实施例中:通过将行星轮3的数量为三个,且呈三角形啮合在内齿圈1和太阳轮2之间,可以便于行星轮3绕太阳轮2转动进而将动力传输给第二行星架6,从而实现动力输出,通过设置轴承9,可以避免轮轴4与第一行星架5和第二行星架6因直接接触而产生摩擦,进而造成零件磨碎的情况,能够提高了其安全性和可靠性,有较长的使用寿命。In this embodiment: by setting the number of
作为本实用新型的技术优化方案,电机轴7远离太阳轮2的一端贯穿第一行星架5的内部并延伸至第一行星架5的外侧,电机轴7为花键轴,太阳轮2的内部固定连接有与电机轴7配合使用的花键套10。As a technical optimization scheme of the present invention, the end of the
在本实施例中:通过设置花键套10,可以便于电机轴7与太阳轮2之间达到相联接作用,便于外部动力输入箱体控制电机轴7的驱动力大小从而将动力传输至太阳轮2上。In this embodiment: by setting the
作为本实用新型的技术优化方案,第一行星架5与第二行星架6之间相固定连接,第一行星架5的内部活动连接有螺栓11,螺栓11靠近第二行星架6的一侧延伸至第二行星架6的内部并与第二行星架6螺纹连接。As a technical optimization scheme of the present utility model, the first
在本实施例中:通过设置螺栓11,通过螺栓11穿过第一行星架5的内部并进入第二行星架6的内部,能够将第一行星架5和第二行星架6之间能够固定连接,从而可以使输出轴8将动力输出。In this embodiment: by setting the
作为本实用新型的技术优化方案,螺栓11的数量为若干个,且呈三角形活动连接在第一行星架5的内部。As a technical optimization solution of the present invention, there are
在本实施例中:通过将螺栓11的数量设置为若干个,且呈三角形活动在第一行星架5的内部,可以提高对第一行星架5和第二行星架6之间固定时的稳固性,并加强固定强度,使第一行星架5和第二行星架6之间不易分离。In this embodiment: by setting the number of
作为本实用新型的技术优化方案,第一行星架5和第二行星架6的内部均固定连接有挡圈12,挡圈12与轴承9配合使用。As a technical optimization solution of the present invention, both the first
在本实施例中:通过设置挡圈12,通过挡圈12与轴承9配合使用,可以达到固定轴承9的效果,防止轴承9两端发生轴向位移的情况,保证了轴承9的正常使用。In this embodiment: by setting the
工作原理:首先,将内齿圈1与车轮轮架安装在一起,再通过动力输入箱体控制电机轴7的驱动力带动花键套10转动,使花键套10再带动太阳轮2转动,通过行星轮3分别与太阳轮2和内齿圈1的啮合状态下,可以使太阳轮2带动行星轮3转动,并使轮轴4在轴承9的内部转动,从而使行星轮3绕太阳轮2转动进而将动力传输给第二行星架6,使第二行星架6通过输出轴8将动力输出并驱动车轮转动,这种减速机构结构简单合理紧凑、传动比大、功率好、有较长的使用寿命,并且缩小了整车机构,空间利用率高,提供了安全性和可靠性,有较长的使用寿命并降低使用成本,并且有更高的制动可靠性和安全性,起到减速增扭作用。Working principle: First, install the
以上仅为本实用新型的较佳实施例而已,并不用以限制本实用新型,凡在本实用新型的精神和原则之内所作的任何修改、等同替换和改进等,均应包含在本实用新型的保护范围之内。The above are only preferred embodiments of the present utility model, and are not intended to limit the present utility model. Any modifications, equivalent replacements and improvements made within the spirit and principles of the present utility model shall be included in the present utility model. within the scope of protection.
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CN118654096A (en) * | 2024-08-19 | 2024-09-17 | 常州市曼多林精密机械科技股份有限公司 | A planetary reducer integrated with a motor |
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CN118654096B (en) * | 2024-08-19 | 2024-12-31 | 常州市曼多林精密机械科技股份有限公司 | Planetary reducer integrated with motor |
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Granted publication date: 20221028 |