CN217649793U

CN217649793U - Ton bag bale breaker composite set of measurement of weighing in area

Info

Publication number: CN217649793U
Application number: CN202122878072.4U
Authority: CN
Inventors: 吴启虎; 刘利强; 牛伟; 牛寅
Original assignee: Shanghai Fuchang Environmental Protection Technology Co ltd
Current assignee: Shanghai Fuchang Environmental Protection Technology Co ltd
Priority date: 2021-11-23
Filing date: 2021-11-23
Publication date: 2022-10-25
Anticipated expiration: 2031-11-23

Abstract

The utility model discloses a ton bag bale breaker composite set of measurement of weighing in area relates to ton bag bale breaker technical field, the device comprises a device body, the device body includes electric block, ton bag bale breaker, simple and easy platform, powder storehouse, pneumatic oscillator, powder storehouse landing leg, screw conveyer, mount, dust collector, screw conveyer support, manual hydraulic pressure car, weighbridge. The utility model discloses whole material process of throwing when using, can in time carry out airtight processing to the powder storehouse, prevent that debris from falling into the interior contaminated material of powder storehouse, and prevent to throw the material and accomplish the back powder from flowing, effectively solve because of the too long produced uneven problem of atress of auger delivery distance, the stability and the security of ton bag bale breaker have been strengthened, can measure the partial shipment powder simultaneously, the problem that the foundation ditch need be dug to traditional weighbridge has been solved, and avoided restricting the inaccurate problem of measurement that leads to because of equipment each other, effectually protect weighbridge, the life of weighbridge has been improved.

Description

Ton bag bale breaker composite set of measurement of weighing in area

Technical Field

The utility model relates to a ton bag bale breaker technical field especially relates to a ton bag bale breaker composite set of measurement of weighing in area.

Background

The ton bag unpacking technology is that when unpacking a ton bag, the ton bag is hung to the position of an unpacking opening of a ton bag unpacking machine through an electric hoist, a large bag is clamped by a clamping device of the unpacking opening, then the large bag is unpacked and opened, a material is sent to a downstream receiving position through a screw conveyer, and dust generated in the operation process of equipment is filtered by a dust remover.

The current ton bag unpacking technology has the following problems in use:

1. at present, when materials are fed, the materials are simply filtered and dedusted through a dust blower, the structure is simple, and dust is easy to leak during dedusting, so that environmental pollution is caused;

2. the ton bag unpacking machine is not provided with a protection structure, and when the material is discharged, the split powder bag is not convenient to seal in time, so that the powder material flows out easily;

3. the spiral conveying structure of the spiral conveyor is generally long, and the phenomenon that the feeding of the ton bag unpacking machine is unstable due to uneven stress is easy to occur when the spiral conveyor is used;

4. when the subpackaged powder bags are charged, a foundation pit needs to be dug by using a wagon balance traditionally, so that the materials in the subpackaged powder bags are inconvenient to measure and weigh in time, and the use is inconvenient;

5. before metering, the metering is inaccurate due to mutual restriction of equipment, and the wagon balance cannot be well protected;

from the above, we have designed a ton bag unpacking machine combination device with weighing and metering to solve the above problems.

SUMMERY OF THE UTILITY MODEL

The utility model aims at solving the defects existing in the prior art and providing a ton bag bale breaker combination device with weighing and metering functions.

In order to achieve the above purpose, the utility model adopts the following technical scheme:

a ton bag unpacking machine combination device with weighing and metering functions comprises a device body, wherein the device body comprises an electric hoist, ton bags, a ton bag unpacking machine, a simple platform, a powder bin, a pneumatic oscillator, powder bin supporting legs, a spiral conveyor, a fixing frame, a dust removal device, a spiral conveyor support, a manual hydraulic vehicle, a wagon balance, a weighing device support, subpackaging powder bags and a lifting hook;

the ton bag is detachably mounted below the electric hoist, a ton bag unpacking machine is arranged below the ton bag and comprises a powder bin, the oblique upper part of the powder bin is fixedly connected with a dust removal device, a back-blowing air bag is mounted on one side of the dust removal device, an output end is arranged at the bottom of the powder bin, the pneumatic oscillator is mounted on one side of the outer part of the output end of the powder bin, the outer side of the bottom of the powder bin is fixedly connected with a support leg of the powder bin, a fixing frame is fixedly connected with the bottom of the support leg of the powder bin, and one side of the simple platform is fixedly connected with the fixing frame and the support leg of the powder bin;

one side of screw conveyer and the output fixed connection of powder storehouse, screw conveyer's opposite side and the top fixed connection who divides the dress powder bag, the weighing device support sets up the outside top at manual hydraulic pressure car, be provided with the support panel on the manual hydraulic pressure car, the bottom of weighing device support is provided with the weighbridge, the top of weighbridge is provided with the weighbridge panel, weighbridge and weighbridge panel constitute "U" shape structure, the both sides of support panel all are provided with the otic placode with weighbridge panel looks adaptation, the weighbridge is gone up from having weight display, the top fixed connection of lifting hook and weighing device support, divide the dress powder bag to dismantle the inside of placing at the weighing device support through the lifting hook.

Preferably, an upper cover is installed at the top of the powder bin.

Preferably, the dust removing device comprises a dust removing fan and a filter element, the filter element is installed inside the dust removing device and is in driving connection with the dust removing fan, and the output end of the back blowing air bag is fixedly connected with the upper portion of the dust removing device.

Preferably, 2-6 lifting hooks are fixedly arranged on the inner side of the top of the weighing device bracket.

Preferably, the screw conveyer includes the discharge gate, pneumatic butterfly valve is installed to screw conveyer's discharge gate and the junction of partial shipment powder bag.

Preferably, the sub-packaging powder bag comprises a feed inlet, and a locking rope is connected between a discharge outlet of the sub-packaging powder bag and a discharge outlet of the screw conveyer.

Compared with the prior art, the beneficial effects of the utility model are that:

1. the simple platform is arranged on one side of the powder bin, so that the powder bin is convenient to feed and store;

2. a dust removal device is arranged above one side of the powder bin, so that generated dust can be adsorbed on the filter element in the powder feeding process, the back blowing frequency is set through the back blowing air bag, and the dust on the filter element is blown down into the powder bin, so that no dust leaks in the whole feeding process, and the environmental pollution caused by powder feeding is greatly improved;

3. an upper cover is arranged at a feeding port above the powder bin, and after the feeding is finished, the powder bin can be subjected to sealing treatment in time, so that sundries are prevented from falling into the powder bin and polluting the materials; the pneumatic oscillator is arranged on one side of the outer part of the output end of the powder bin, so that the blanking is convenient; and the discharge port of the screw conveyor is provided with a pneumatic butterfly valve, so that the problem of self-outflow of powder after feeding is finished can be effectively prevented;

4. the sleeving combination device is provided with the spiral conveyor bracket, so that the problem of uneven stress caused by too long spiral conveying distance can be effectively solved, and the stability and the safety of the ton bag unpacking machine are enhanced;

5. this cover combination device is provided with weighbridge and weighbridge panel, and weighing device support etc. can effectually measure the partial shipment powder, and this cover weighing device can global design subaerial, has solved the problem that the foundation ditch need be dug with weighbridge to the tradition, and is nimble more convenient during the use.

6. The wagon balance is provided with a wagon balance panel and a weighing device bracket, and a plurality of lifting hooks are additionally arranged on the bracket, so that the sub-packaging powder bags can be conveniently fixed;

7. the design of the split charging material support panel and the wagon balance panel is delicate (the wagon balance panel is arranged at the top of the wagon balance, the wagon balance and the wagon balance panel form a U-shaped structure, and the ear plates matched with the wagon balance panel are arranged on the two sides of the support panel, so that the two sides of the support panel are convenient to install relatively), and the problem that the wagon balance is inconvenient to weigh when a manual hydraulic vehicle is arranged on the ground is effectively solved; before metering, the manual hydraulic vehicle is in a falling state and is not in contact with the face supporting plate, so that the problem of inaccurate metering caused by mutual restriction of equipment is avoided; after partial shipment, measurement finished, the manual hydraulic pressure car of operation will hold in the palm the panel and lift off the weighbridge panel after, can pull out partial shipment material bag together with holding in the palm the panel, remove to setting for the station, whole process does not have radial impact force to the weighbridge, has effectually protected the weighbridge, has improved the life of weighbridge.

Drawings

Fig. 1 is a schematic structural diagram of a ton bag unpacking machine combination device with weighing and metering functions provided by the utility model;

fig. 2 is a state diagram of the lifting of the supporting panel of the ton bag unpacking machine combined device with weighing and metering provided by the utility model;

fig. 3 is a state diagram of the falling of the supporting panel of the ton bag unpacking machine combined device with weighing and metering provided by the utility model;

fig. 4 is a top view of the wagon balance panel and the towing panel of the ton bag unpacking machine combined device with weighing and metering provided by the utility model.

In the figure: the automatic powder weighing machine comprises an electric hoist 1, a 2-ton bag, a 3-simple platform, a 4-powder bin, a 5-pneumatic oscillator, a 6-powder bin supporting leg, a 7-screw conveyor, an 8-fixing frame, a 9-dust removal device, a 901-dust removal fan, a 902-filter core, a 10-screw conveyor support, a 11-hand hydraulic vehicle, a 12-wagon balance, a 13-weighing device support, a 14-subpackaged powder bag, a 15-lifting hook, a 16-blowback air bag, a 17-pneumatic butterfly valve, a 18-wagon balance panel, a 19-tray panel and a 20-lug plate.

Detailed Description

The technical solutions in the embodiments of the present invention will be described clearly and completely with reference to the accompanying drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only some embodiments of the present invention, not all embodiments.

Referring to fig. 1-4, a ton bag unpacking machine combination device with weighing and metering functions comprises a device body, wherein the device body comprises an electric hoist 1, a ton bag 2, a ton bag unpacking machine, a simple platform 3, a powder bin 4, a pneumatic oscillator 5, powder bin supporting legs 6, a spiral conveyor 7, a fixing frame 8, a dust removal device 9, a spiral conveyor support 10, a manual hydraulic vehicle 11, a wagon balance 12, a weighing device support 13, a subpackaging powder bag 14 and a lifting hook 15;

the ton bag 2 is detachably mounted below the electric hoist 1, a ton bag unpacking machine is arranged below the ton bag 2 and comprises a powder bin 4, the obliquely upper part of the powder bin 4 is fixedly connected with a dust removal device 9, a back-blowing air bag 16 is mounted on one side of the dust removal device 9, an output end is arranged at the bottom of the powder bin 4, a pneumatic oscillator 5 is mounted on one side of the outer part of the output end of the powder bin 4, the outer side of the bottom of the powder bin 4 is fixedly connected with a powder bin supporting leg 6, a fixing frame 8 is fixedly connected with the bottom of the powder bin supporting leg 6, and one side of the simple platform 3 is fixedly connected with the fixing frame 8 and the powder bin supporting leg 6;

one side of a screw conveyor 7 is fixedly connected with the output end of the powder bin 4, the other side of the screw conveyor 7 is fixedly connected with the top of a sub-packaging powder bag 14, a weighing device bracket 13 is arranged above the outer side of a manual hydraulic vehicle 11, a support panel 19 is arranged on the manual hydraulic vehicle 11, a wagon balance 12 is arranged at the bottom of the weighing device bracket 13, a wagon balance panel 18 is arranged at the top of the wagon balance 12, the wagon balance 12 and the wagon balance panel 18 form a U-shaped structure, ear plates 20 matched with the wagon balance panel 18 are arranged on two sides of the support panel 19, a weight display is arranged on the wagon balance 12, a lifting hook 15 is fixedly connected with the top of the weighing device bracket 13, and the sub-packaging powder bag 14 is detachably placed in the weighing device bracket 13 through the lifting hook 15;

more specifically, the top of the powder bin 4 is provided with an upper cover, the dust removal device 9 comprises a dust removal fan 901 and a filter element 902, the filter element 902 is arranged in the dust removal device 9 and is in driving connection with the dust removal fan 9, and the output end of the back-blowing air bag 16 is fixedly connected with the upper part of the dust removal device 9;

wherein, 2 lifting hooks 16 are fixedly arranged on the inner side of the top of the weighing device bracket 13, the screw conveyor 7 comprises a discharge port, a pneumatic butterfly valve 17 is arranged at the joint of the discharge port of the screw conveyor 7 and the subpackage powder bag 14, the subpackage powder bag 14 comprises a feed port, and a locking rope is connected between the discharge port of the subpackage powder bag 14 and the discharge port of the screw conveyor;

the working principle is as follows: when the powder bin is used, the electric hoist 1 is started to hoist the ton bag 2 to the position above the bale breaker for the ton bag 2, the discharge hole of the ton bag 2 is aligned with the feed inlet of the powder bin 4, the upper cover is opened, and the dust removal fan 901 arranged on the dust removal device 9 is started; lowering the ton bag 2 to a proper position by using the electric hoist 1, unlocking a discharge hole of a ton bag unpacking machine, putting powder into a powder bin 4, closing a dust removal fan 901 arranged on a dust removal device after feeding is finished, and covering an upper cover;

lifting the supporting plate 19 by using the manual hydraulic vehicle 11, moving the sub-packaged powder bags 14 on the supporting plate 19 into the weighing device bracket 13, and dropping the manual hydraulic vehicle 11 to enable a plurality of lug plates 20 on the supporting plate 19 to drop on the wagon balance panel 18 according to the actual required quantity (refer to fig. 2-4);

then fixing the hoisting belt of the subpackaging and distributing bag 14 on the lifting hook 15 of the weighing device bracket 13 to prevent the subpackaging and distributing bag 14 from falling off; locking and sealing the feed inlet of the separately-packaged powder bag 14 and the discharge outlet of the screw conveyor 7 by using a locking rope or other ropes; and (5) starting a pneumatic butterfly valve 17, starting the screw conveyer 7 and the pneumatic oscillator 5, and finishing conveying the materials in the powder bin 4. The weight of the materials in the subpackage powder bags 14 can be visually read through a weight display of the weighbridge 12, and when the weight reaches a set value, the pneumatic butterfly valve 17 and the screw conveyor 7 are closed; taking down the sub-packaging material distribution bag 14, tightening the material opening, starting the manual hydraulic vehicle 11, lifting the face supporting plate 19, pulling out, and moving to a set station; and finishing the metering and sub-packaging of the materials.

It should be noted that the simple platform 3 is arranged on one side of the powder bin 4, so that the powder bin 4 is convenient to feed and store;

a dust removal device 9 is arranged above one side of the powder bin 4, so that generated dust can be adsorbed on the filter element 902 in the powder feeding process, the back blowing frequency is set through the back blowing air bag 16, and the dust on the filter element 902 is blown down into the powder bin 4, so that no dust leaks in the whole feeding process, and the environmental pollution caused by powder feeding is greatly improved;

the pneumatic oscillator 5 is arranged on one side of the outer part of the output end of the powder bin 4, so that the blanking is convenient; and the discharge port of the screw conveyor 7 is provided with a pneumatic butterfly valve 17, so that the problem that powder flows out automatically after feeding is finished can be effectively prevented;

an upper cover is arranged at a feeding port above the powder bin, and after the feeding is finished, the powder bin can be subjected to sealing treatment in time, so that sundries are prevented from falling into the powder bin and polluting the materials;

the sleeving device is provided with the spiral conveyor support 10, so that the problem of uneven stress caused by too long spiral conveying distance can be effectively solved, and the stability and the safety of the ton bag unpacking machine are enhanced;

the set of the weighing device can be integrally designed on the ground, so that the problem that a foundation pit needs to be dug in the traditional weighbridge is solved;

the wagon balance 12 is provided with a wagon balance panel 18 and a weighing device bracket 13, and a plurality of lifting hooks 15 are additionally arranged on the weighing device bracket 13, so that the powder bags 14 can be conveniently fixed and separately packaged;

the design of the split charging material supporting panel 19 and the wagon balance panel 18 is delicate, and the problem that the wagon balance 12 is not convenient to weigh on the ground due to the fact that the manual hydraulic vehicle 11 is located on the ground is effectively solved; before metering, the manual hydraulic vehicle 11 is in a falling state and is not in contact with the face supporting plate 19, so that the problem of inaccurate metering caused by mutual restriction of equipment is avoided;

after the split charging and the metering are finished, the manual hydraulic vehicle 11 is operated to lift the support panel from the wagon balance panel 18, the split charging material bag 14 can be pulled out together with the support panel 19 and moved to a set station, the whole process has no radial impact force on the wagon balance 12, the wagon balance 12 is effectively protected, and the service life of the wagon balance 12 is prolonged.

In the description of the present invention, it is to be understood that the terms "center", "longitudinal", "lateral", "length", "width", "thickness", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", "clockwise", "counterclockwise", and the like indicate orientations or positional relationships based on the orientations or positional relationships shown in the drawings, and are only for convenience of description and to simplify the description, but do not indicate or imply that the device or element referred to must have a particular orientation, be constructed and operated in a particular orientation, and therefore should not be construed as limiting the present invention.

Furthermore, the terms "first", "second" and "first" are used for descriptive purposes only and are not to be construed as indicating or implying relative importance or implicitly indicating the number of technical features indicated. Thus, a feature defined as "first" or "second" may explicitly or implicitly include one or more of that feature. In the description of the present invention, "a plurality" means two or more unless specifically limited otherwise.

The above, only be the concrete implementation of the preferred embodiment of the present invention, but the protection scope of the present invention is not limited thereto, and any person skilled in the art is in the technical scope of the present invention, according to the technical solution of the present invention and the utility model, the concept of which is equivalent to replace or change, should be covered within the protection scope of the present invention.

Claims

1. A ton bag unpacking machine combined device with weighing and metering functions comprises a device body and is characterized in that the device body comprises an electric hoist (1), a ton bag (2), a ton bag unpacking machine, a simple platform (3), a powder bin (4), a pneumatic oscillator (5), powder bin supporting legs (6), a spiral conveyor (7), a fixed frame (8), a dust removal device (9), a spiral conveyor support (10), a manual hydraulic vehicle (11), a wagon balance (12), a weighing device support (13), a subpackaging powder bag (14) and a lifting hook (15);

the ton bag (2) is detachably mounted below the electric hoist (1), a ton bag unpacking machine is arranged below the ton bag (2) and comprises a powder bin (4), the oblique upper side of the powder bin (4) is fixedly connected with a dust removal device (9), a back-blowing air bag (16) is mounted on one side of the dust removal device (9), an output end is arranged at the bottom of the powder bin (4), a pneumatic oscillator (5) is mounted on one side of the outer part of the output end of the powder bin (4), the outer side of the bottom of the powder bin (4) is fixedly connected with a powder bin supporting leg (6), a fixing frame (8) is fixedly connected with the bottom of the powder bin supporting leg (6), and one side of the simple platform (3) is fixedly connected with the fixing frame (8) and the powder bin supporting leg (6);

one side of screw conveyer (7) and the output fixed connection of powder storehouse (4), the opposite side of screw conveyer (7) and the top fixed connection of partial shipment powder bag (14), weighing device support (13) set up the outside top in manual hydraulic vehicle (11), be provided with on manual hydraulic vehicle (11) and hold in the palm panel (19), the bottom of weighing device support (13) is provided with weighbridge (12), the top of weighbridge (12) is provided with weighbridge panel (18), weighbridge (12) and weighbridge panel (18) constitute "U" shape structure, the both sides of support panel (19) all are provided with otic placode (20) with weighbridge panel (18) looks adaptation, weighbridge (12) are gone up from having the weight display, lifting hook (15) and the top fixed connection of weighing device support (13), partial shipment powder bag (14) can be dismantled through lifting hook (15) and place in the inside of weighing device support (13).

2. The ton bag unpacking machine combination device with weighing and metering functions as claimed in claim 1, wherein an upper cover is mounted at the top of the powder bin (4).

3. The ton bag unpacking machine combination device with weighing and metering functions as claimed in claim 1, wherein the dust removing device (9) comprises a dust removing fan (901) and a filter element (902), the filter element (902) is installed inside the dust removing device (9) and is in driving connection with the dust removing fan (901), and the output end of the back blowing air bag (16) is fixedly connected with the upper part of the dust removing device (9).

4. The ton bag opener assembly with weighing and metering function according to claim 1, wherein 2-6 lifting hooks (15) are fixedly arranged on the inner side of the top of the weighing device support (13).

5. The ton bag unpacking machine combination device with weighing and metering functions as claimed in claim 1, wherein the screw conveyor (7) comprises a discharge port, and a pneumatic butterfly valve (17) is arranged at the connection position of the discharge port of the screw conveyor (7) and the powder subpackaging bag (14).

6. The ton bag breaker assembly device with weighing and metering functions as claimed in claim 1, wherein the sub-packaging powder bag (14) comprises a feeding port, and a locking rope is connected between a discharging port of the sub-packaging powder bag (14) and a discharging port of the screw conveyor.