CN217648462U

CN217648462U - Double-material-channel multi-group multi-cutter plate separator

Info

Publication number: CN217648462U
Application number: CN202221713597.0U
Authority: CN
Inventors: 曹军
Original assignee: Dongguan Yushunli Automation Equipment Co ltd
Current assignee: Dongguan Yushunli Automation Equipment Co ltd
Priority date: 2022-07-05
Filing date: 2022-07-05
Publication date: 2022-10-25
Anticipated expiration: 2032-07-05

Abstract

The utility model relates to a technical field of LEDPCB board processing equipment especially relates to a double-material way multiunit multitool board separator, including the quick-witted case that has the workstation and locate the binary channels feeding mechanism of adjustable channel size on the workstation in proper order, be used for cutting the cutting mechanism of panel and be used for carrying the ejection of compact conveyer belt of product and locate the PLC controlling means who is used for controlling feeding mechanism, cuts mechanism and ejection of compact conveyer belt function on the workstation. The utility model discloses a set up the binary channels feeding mechanism of adjustable passageway size, adjust the interval between the three deflector through adjusting screw, can carry two kinds of not unidimensional PCB boards simultaneously, improved the utilization ratio of equipment greatly, the space of equipment is utilized in effectual distribution.

Description

Double-material-channel multi-group multi-cutter plate separator

Technical Field

The utility model relates to a technical field of LED PCB board processing equipment especially relates to a double-material way multiunit multitool board separator.

Background

A board separator is an electronic device for cutting a large Printed Circuit Board (PCB) into small PCB boards that meet requirements. The common board separator comprises an upper cutter, a lower cutter and a rack assembly, and a large PCB is cut into small PCBs by the cooperation of the upper cutter and the lower cutter.

At present, when the board separator cuts the small-sized PCB, the small-sized PCB flows through the gap of the feeding channel, and then the upper cutter and the lower cutter cut the PCB. However, this kind of equipment can only cut the PCB board of same size alone, can't cut the PCB board of another kind of size simultaneously, and its equipment utilization is low to a whole piece PCB board can only be accomplished through n turn-ups slitting, and production efficiency is not high, thereby leads to cutting the cost higher.

SUMMERY OF THE UTILITY MODEL

In view of this, it is necessary to provide a double-material-channel multi-group multi-cutter board separator, and it adopts the multiunit cutter to cut simultaneously, once only cuts the completion with a monoblock PCB board to set up the double-channel feeding mechanism of adjustable passageway size, can cut not unidimensional PCB board simultaneously, improved production efficiency greatly, reduced the cost of labor, moreover, it can also realize autoloading, and degree of automation is higher.

The technical scheme of the utility model as follows: a double-material-channel multi-group multi-cutter plate separator comprises: the device comprises a case with a workbench, a double-channel feeding mechanism, a splitting mechanism, a discharging conveyer belt and a PLC (programmable logic controller) control device, wherein the double-channel feeding mechanism is sequentially arranged on the workbench and can adjust the size of a channel;

the double-channel feeding mechanism comprises three guide plates which are transversely arranged, the three guide plates are arranged at intervals, conveying channels are formed between every two guide plates, an adsorption and transfer mechanism is arranged in the middle of one conveying channel, each guide plate is provided with a driven gear set, the driven gear sets are connected with toothed synchronous belts, a rotating shaft is arranged on the workbench, and the rotating shaft is provided with three driving gears which are respectively connected with the toothed synchronous belts on the three guide plates; the workbench is longitudinally provided with slide rails arranged at intervals, the two guide plates positioned on the same side are arranged on the slide rails in a sliding manner, the two guide plates are in threaded connection with adjusting screws, and the distance between the three guide plates is adjusted through the adjusting screws;

cut mechanism includes a set of driven shaft and driving shaft and the rotatory driving piece of drive driving shaft that the longitudinal symmetry set up, and driven shaft and driving shaft are equipped with a plurality of driven circular cutters and the circular cutter of initiative that are used for cutting panel respectively.

The further technical scheme is as follows: the adsorption and transfer mechanism comprises two guide rails fixed at the bottom of the workbench, a sliding seat which is slidably arranged on the two guide rails and slides left and right along the guide rails, a connecting plate which is vertically fixed on the sliding seat upwards, a lifting cylinder which is arranged on the connecting plate, a suction plate which is arranged at the output end of the lifting cylinder, a screw rod which is rotatably arranged at the bottom of the workbench and drives the sliding seat to move, and a motor which is fixed at the bottom of the workbench and drives the screw rod to rotate.

The further technical scheme is as follows: one side of the workbench, which is positioned on the adsorption and transfer mechanism, is provided with a movable notch.

The further technical scheme is as follows: the bottom of each guide plate is connected with a mounting seat, the adjusting screw rods are connected with two of the mounting seats, and L-shaped limiting plates are arranged on two sides of the mounting seat of the guide plate in the middle.

The further technical scheme is as follows: the L-shaped limiting plate is provided with a pin hole, a plurality of limiting holes matched with the pin hole are arranged on the workbench side by side, and the pin hole and the limiting holes are inserted with pins to fix the guide plate in the middle.

The further technical scheme is as follows: the driven shaft and the driving shaft are both sleeved with a separation sleeve.

The utility model has the advantages that: set up the binary channels feeding mechanism of adjustable passageway size, adjust the interval between the three deflector through adjusting screw, can carry two kinds of not unidimensional PCB boards simultaneously, improved the utilization ratio of equipment greatly, the space of equipment is utilized in effectual distribution to set up the driven circular cutter of several and the circular cutter of initiative on a set of driven shaft and driving shaft, can once only cut a monoblock PCB board and accomplish, improved production efficiency greatly, reduced the cost of labor.

Drawings

Fig. 1 is a schematic view of a viewing angle of the present invention;

fig. 2 is a schematic structural view of another view angle of the present invention;

FIG. 3 is a front view of the present invention;

fig. 4 is a schematic sectional view at B-B in fig. 3.

Detailed Description

In order to make the aforementioned objects, features and advantages of the present invention more comprehensible, embodiments accompanied with figures are described in detail below. In the following description, numerous specific details are set forth in order to provide a thorough understanding of the present invention. The present invention may, however, be embodied in many different forms and should not be construed as limited to the embodiments set forth herein, as those skilled in the art will be able to make similar modifications without departing from the spirit and scope of the present invention.

Referring to fig. 1, fig. 2, fig. 3, and fig. 4, the present embodiment provides a dual-material-channel multi-group multi-blade plate separator, which includes a case 10 having a workbench 11, a dual-channel feeding mechanism 20, a splitting mechanism 30, a discharging conveyer belt 40 sequentially disposed on the workbench 11, and a PLC control device 50 disposed on the workbench 11 for controlling the operations of the feeding mechanism, the splitting mechanism 30, and the discharging conveyer belt 40, and the PLC control device 50 can reduce manual intervention operations, reasonably allocate technicians, and reduce labor costs;

specifically, the double-channel feeding mechanism 20 is used for conveying the PCB to be cut and can adjust the size of a channel, the double-channel feeding mechanism 20 comprises three guide plates 21 which are transversely arranged, the three guide plates 21 are arranged at intervals, and a conveying channel is formed between every two guide plates, an adsorption and transfer mechanism 22 is arranged in the middle of one conveying channel, the bottoms of the three guide plates 21 are connected with a mounting seat 23, all the three guide plates 21 are provided with driven gear sets, each driven gear set is connected with a toothed synchronous belt, a rotating shaft 12 is arranged on the workbench 11, the rotating shaft 12 is provided with three driving gears which are respectively connected with the toothed synchronous belts on the three guide plates 21, a motor for driving the rotating shaft 12 to rotate is arranged on the workbench 11, the rotating shaft 12 is driven to rotate through the motor, the toothed synchronous belts are driven to rotate to convey the PCB, and the PCB is automatically conveyed; the workbench 11 is longitudinally provided with slide rails 13 arranged at intervals, the mounting seats 23 of the two guide plates 21 positioned on the same side are slidably arranged on the slide rails 13, and the mounting seats 23 are rotatably connected with adjusting screws 14. It should be noted that the adjusting screws 14 are connected with the two mounting seats 23 connected with the slide rails 13, the adjusting screws 14 are used for adjusting the space between the three guide plates 21, a double-channel feeding mechanism 20 capable of adjusting the channel size is arranged, the space between the three guide plates 21 is adjusted by the adjusting screws 14, and two whole PCB plates with different sizes can be simultaneously conveyed for slitting, so that the utilization rate of equipment is greatly improved, and the space of the equipment is effectively distributed and utilized;

furthermore, L-shaped limiting plates 24 are arranged on two sides of a mounting seat 23 of the middle guide plate 21, pin holes are formed in the L-shaped limiting plates 24, a plurality of limiting holes matched with the pin holes are formed in the workbench 11 side by side, the pin holes and the limiting holes are inserted with pins to fix the middle guide plate 21, the middle guide plate 21 is prevented from moving back and forth during working through the L-shaped limiting plates 24, the PCB on the two material channels is prevented from falling off from the material channels or the two guide plates 21 are prevented from extruding and deforming, the operation stability of the equipment is improved, and the yield of cut products is improved.

It is specific, cut mechanism 30 and be used for cutting the PCB board, and cut mechanism 30 and locate between binary channels feeding mechanism 20 and the ejection of compact conveyer belt 40, it is including locating connecting riser 31 and the rotation of workstation 11 front and back both sides install in a set of driven shaft 32 and driving shaft 33 and the rotatory driving piece of drive driving shaft 33 that connects riser 31 and longitudinal symmetry set up, driven shaft 32 and driving shaft 33 are equipped with a plurality of driven circular cutter 34 and the initiative circular cutter 35 that are used for cutting panel respectively, when cutting, the PCB board is carried to driven circular cutter 34 and initiative between the circular cutter 35 by the profile of tooth hold-in range, it is rotatory through driving piece drive driving shaft 33, make driven circular cutter 34 and initiative circular cutter 35 cut the PCB board simultaneously, it can once only cut a monoblock PCB board and accomplish to set up driven circular cutter 34 of several and initiative circular cutter 35, the production efficiency is greatly improved, the cost of labor is reduced.

Preferably, all the cover is equipped with and closes spacer 36 on driven shaft 32 and the driving shaft 33, and the spacer 36 of establishing different length through the cover can the driven circular cutter 34 of interval or initiative circular cutter 35 in the interval of driven shaft 32 or driving shaft 33, and then can adjust the interval between the cutter according to the demand of customer to the size, reaches the requirement of customer to the PCB board size, and the practicality is strong.

Further, a movable notch is formed in one side, located at the adsorption and transfer mechanism 22, of the workbench 11, the adsorption and transfer mechanism 22 includes two guide rails 220 fixed to two sides of the bottom of the movable notch, a slide carriage 221 slidably disposed on the two guide rails 220 and sliding left and right along the guide rails 220, a connecting plate 222 vertically fixed to the slide carriage 221 upward, a lifting cylinder 223 disposed on the connecting plate 222, a suction plate 224 disposed at an output end of the lifting cylinder 223, the suction plate 224 is connected with a vacuum generator through an air pipe, a lead screw 225 rotatably mounted at the bottom of the workbench 11 and driving the slide carriage 221 to move, and a motor fixed at the bottom of the workbench 11 and driving the lead screw 225 to rotate; through setting up the PCB board that adsorbs transfer mechanism 22 can stably carry the size little, prevent that miniature whole PCB integrated circuit board from saying in the material, effectively improve the efficiency of cutting.

During operation, place corresponding binary channels feeding mechanism 20 with not full strip PCB board of equidimension and size, remove full strip PCB board to between driven circular cutter 34 and the circular cutter 35 of initiative by the profile of tooth hold-in range, it is rotatory through driving piece drive driving shaft 33, make driven circular cutter 34 and the circular cutter 35 of initiative cut the PCB board simultaneously, cut the PCB board of accomplishing and flow out through ejection of compact conveyer belt 40.

The utility model discloses a set up the binary channels feeding mechanism 20 of adjustable passageway size, adjust the interval between the three deflector 21 through adjusting screw 14, can carry two kinds of not unidimensional PCB boards simultaneously, the utilization ratio of equipment has been improved greatly, the space of equipment is utilized in effectual distribution, and set up the driven circular cutter 34 of several and initiative circular cutter 35 on a set of driven shaft 32 and driving shaft 33, can once only cut a monoblock PCB board and accomplish, production efficiency is greatly improved, the cost of labor is reduced.

All possible combinations of the technical features of the above embodiments may not be described for the sake of brevity, but should be considered as within the scope of the present disclosure as long as there is no contradiction between the combinations of the technical features.

Claims

1. The utility model provides a double-material-channel multi-group multi-cutter plate separator, which is characterized in that includes: the device comprises a case with a workbench, a double-channel feeding mechanism, a splitting mechanism, a discharging conveyer belt and a PLC (programmable logic controller) control device, wherein the double-channel feeding mechanism is sequentially arranged on the workbench and can adjust the size of a channel;

the double-channel feeding mechanism comprises three guide plates which are transversely arranged, the three guide plates are arranged at intervals, conveying channels are formed between every two guide plates, an adsorption and transfer mechanism is arranged in the middle of one conveying channel, each guide plate is provided with a driven gear set, the driven gear sets are connected with toothed synchronous belts, a rotating shaft is arranged on the workbench, and the rotating shaft is provided with three driving gears which are respectively connected with the toothed synchronous belts on the three guide plates; the workbench is longitudinally provided with slide rails arranged at intervals, the two guide plates positioned on the same side are arranged on the slide rails in a sliding manner, the two guide plates are rotatably connected with adjusting screws, and the distance between the three guide plates is adjusted through the adjusting screws;

2. The dual-material-passage multi-group multi-blade plate separator as claimed in claim 1, wherein the adsorption transfer mechanism comprises two guide rails fixed on the bottom of the worktable, a slide carriage slidably mounted on the two guide rails and sliding left and right along the guide rails, a connecting plate vertically fixed on the slide carriage upward, a lifting cylinder provided on the connecting plate, a suction plate provided on the output end of the lifting cylinder, a screw rotatably mounted on the bottom of the worktable and driving the slide carriage to move, and a motor fixed on the bottom of the worktable and driving the screw to rotate.

3. The dual-material-channel multi-group multi-cutter plate separator as claimed in claim 2, wherein the workbench is provided with a movable notch at one side of the adsorption and transfer mechanism.

4. The double-material-channel multi-group multi-cutter plate separator as claimed in claim 1, wherein the bottoms of the three guide plates are connected with mounting seats, the adjusting screw rods are connected with two of the mounting seats, and L-shaped limiting plates are arranged on two sides of the mounting seat of the guide plate in the middle.

5. The double-material-channel multi-group multi-cutter plate separator as claimed in claim 4, wherein the L-shaped limiting plate is provided with a pin hole, a plurality of limiting holes matched with the pin hole are arranged on the workbench side by side, and the pin hole and the limiting holes are inserted with pins to fix the guide plate in the middle.

6. The dual-material-channel multi-group multi-cutter plate separator as claimed in claim 1, wherein the driven shaft and the driving shaft are sleeved with spacer bushes.