CN217618841U - Casting surface defect repairing device - Google Patents
Casting surface defect repairing device Download PDFInfo
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- CN217618841U CN217618841U CN202221560522.3U CN202221560522U CN217618841U CN 217618841 U CN217618841 U CN 217618841U CN 202221560522 U CN202221560522 U CN 202221560522U CN 217618841 U CN217618841 U CN 217618841U
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- 230000007547 defect Effects 0.000 title claims abstract description 26
- 238000005266 casting Methods 0.000 title claims description 39
- 238000003466 welding Methods 0.000 claims abstract description 32
- 239000007921 spray Substances 0.000 claims description 28
- 230000001681 protective effect Effects 0.000 claims description 3
- 238000005498 polishing Methods 0.000 abstract 2
- 238000000034 method Methods 0.000 description 5
- 239000004576 sand Substances 0.000 description 3
- 230000001105 regulatory effect Effects 0.000 description 2
- 239000000243 solution Substances 0.000 description 2
- 206010039491 Sarcoma Diseases 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000001816 cooling Methods 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 238000002347 injection Methods 0.000 description 1
- 239000007924 injection Substances 0.000 description 1
- 238000009413 insulation Methods 0.000 description 1
- 229910001338 liquidmetal Inorganic materials 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 235000013372 meat Nutrition 0.000 description 1
- 239000002184 metal Substances 0.000 description 1
- 239000011148 porous material Substances 0.000 description 1
- 238000003672 processing method Methods 0.000 description 1
- 238000005507 spraying Methods 0.000 description 1
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Abstract
Description
技术领域technical field
本实用新型涉及铸件表面缺陷修复技术领域,尤其涉及一种铸件表面缺陷的修复装置。The utility model relates to the technical field of repairing surface defects of castings, in particular to a repairing device for surface defects of castings.
背景技术Background technique
铸件是用各种铸造方法获得的金属成型物件,即把冶炼好的液态金属,用浇注、压射、吸入或其它浇铸方法注入预先准备好的铸型中,冷却后经打磨等后续加工手段后,所得到的具有一定形状,尺寸和性能的物件。而铸件在生产过程中,常常会出现一些缺陷,铸件常见的缺陷有气孔、粘砂、夹砂、砂眼、胀砂、冷隔、浇不足、缩松、缩孔、缺肉和肉瘤等,在对铸件表面缺陷进行修复时主要采用喷焊的形式。现有的铸件表面缺陷的修复装置由于对铸件固定不够牢固,同时需要通过人工进行喷焊,导致铸件表面缺陷修复过程费时费力,喷焊不够准确,实用性较差。Castings are metal forming objects obtained by various casting methods, that is, the smelted liquid metal is injected into the pre-prepared casting mold by pouring, injection, suction or other casting methods, and after cooling, after grinding and other subsequent processing methods. , the resulting object of certain shape, size and properties. In the production process of castings, there are often some defects. Common defects of castings include pores, sand sticking, sand inclusion, blisters, expanding sand, cold insulation, insufficient pouring, shrinkage porosity, shrinkage cavities, lack of meat and sarcoma, etc. Spray welding is mainly used to repair surface defects of castings. The existing repairing devices for casting surface defects are not strong enough to fix the castings, and at the same time need to be sprayed manually, resulting in time-consuming and laborious repairing of casting surface defects, inaccurate spraying welding, and poor practicability.
实用新型内容Utility model content
本实用新型的目的是提供一种铸件表面缺陷的修复装置,解决现有技术中存在的上述问题。The purpose of the utility model is to provide a repairing device for casting surface defects, which solves the above problems existing in the prior art.
为解决上述技术问题,本实用新型采用如下技术方案:In order to solve the above-mentioned technical problems, the utility model adopts the following technical solutions:
本实用新型的一种铸件表面缺陷的修复装置,包括外壳体、第一固定组件、第二固定组件、喷焊组件和打磨组件,所述外壳体内顶部可滑动连接有所述喷焊组件、两侧壁分别设置有结构相同的所述第一固定组件和所述第二固定组件、底部可滑动连接有所述打磨组件,所述固定组件包括驱动电机、驱动轴、转动座、伸缩缸、配合柱和固定板,所述驱动电机固连在所述外壳体外侧且输出端贯穿所述外壳体侧壁后连接有所述驱动轴,所述驱动轴连接有所述转动座,所述转动座上下对称固连有所述伸缩缸,所述伸缩缸的输出端固连有所述固定板,两个所述固定板相对的一侧分别固连有固定块,所述伸缩缸靠近所述外壳体侧壁的一侧设置有配合柱,所述外壳体两侧壁对称开设有环槽,所述配合柱与所述环槽配合连接。The utility model relates to a repairing device for casting surface defects, comprising an outer casing, a first fixing component, a second fixing component, a spray welding component and a grinding component, and the top of the outer casing is slidably connected with the spray welding component, the two The side walls are respectively provided with the first fixing component and the second fixing component with the same structure, the bottom is slidably connected with the grinding component, and the fixing component includes a drive motor, a drive shaft, a rotating seat, a telescopic cylinder, a matching A column and a fixing plate, the drive motor is fixedly connected to the outside of the outer casing and the output end penetrates the side wall of the outer casing and is connected to the drive shaft, the drive shaft is connected to the rotating seat, the rotating seat The telescopic cylinder is fixed symmetrically up and down, the output end of the telescopic cylinder is fixed with the fixed plate, the opposite sides of the two fixed plates are respectively fixed with a fixed block, and the telescopic cylinder is close to the casing One side of the side wall of the body is provided with a matching column, and two side walls of the outer casing are symmetrically provided with annular grooves, and the matching column is matched and connected with the annular groove.
进一步的,所述喷焊组件包括气缸、安装板、喷焊头和第一调节板,两个所述气缸顶部对称安装在所述第一调节板上且底部共同连接有所述安装板,所述喷焊头连接在所述安装板上,所述第一调节板与所述外壳体顶壁可滑动连接。Further, the spray welding assembly includes a cylinder, a mounting plate, a spray welding head and a first adjustment plate, the tops of the two cylinders are symmetrically mounted on the first adjustment plate and the bottoms are connected with the mounting plate, so The spray welding head is connected to the mounting plate, and the first adjustment plate is slidably connected to the top wall of the outer casing.
进一步的,所述打磨组件包括液压缸、打磨电机、打磨轮盘和第二调节板,所述液压缸底部安装在所述第二调节板上且顶部连接有所述打磨电机,所述打磨电机连接有所述打磨轮盘,所述第二调节板与所述外壳体底壁可滑动连接。Further, the grinding assembly includes a hydraulic cylinder, a grinding motor, a grinding wheel disc and a second adjusting plate, the bottom of the hydraulic cylinder is mounted on the second adjusting plate and the top is connected with the grinding motor, the grinding motor The grinding wheel disc is connected, and the second adjusting plate is slidably connected with the bottom wall of the outer casing.
进一步的,所述外壳体顶壁和底壁分别开设有滑动槽,所述滑动槽两侧对称设置有若干个螺纹孔且内部横向设置有导向柱,所述第一调节板顶部和所述第二调节板底部分别设置有与所述滑动槽配合滑动的滑动块,所述滑动块上开设有导向孔,所述导向孔内配合有所述导向柱,定位螺栓穿过所述第一调节板或所述第二调节板后与所述螺纹孔配合连接。Further, the top wall and the bottom wall of the outer casing are respectively provided with sliding grooves, a plurality of threaded holes are symmetrically arranged on both sides of the sliding grooves and a guide column is laterally arranged inside, the top of the first adjustment plate and the second The bottoms of the two adjustment plates are respectively provided with sliding blocks that cooperate with the sliding grooves to slide. The sliding blocks are provided with guide holes, the guide holes are fitted with the guide posts, and the positioning bolts pass through the first adjustment plate. Or the second adjusting plate is then matched and connected with the threaded hole.
再进一步的,所述滑动块与所述滑动槽的横截面均为T字型。Still further, the cross sections of the sliding block and the sliding groove are both T-shaped.
进一步的,两个所述固定块相对的一侧分别固连有防护垫。Further, the opposite sides of the two fixing blocks are respectively fixed with protective pads.
进一步的,所述外壳体底部对称安装有福马脚轮。Further, Fuma casters are symmetrically installed at the bottom of the outer casing.
与现有技术相比,本实用新型的有益技术效果:Compared with the prior art, the beneficial technical effects of the present utility model:
本实用新型的铸件表面缺陷的修复装置通过设置第一固定组件和第二固定组件,能够使铸件固定牢固,使喷焊更加准确,同时通过设置的喷焊组件和打磨组件,能够省去人工打磨和喷焊的过程,有效的提高了工作效率,省时省力,实用性强。By setting the first fixing component and the second fixing component, the repairing device for the surface defect of the casting of the utility model can make the casting firmly fixed and make the spray welding more accurate, and at the same time, by setting the spray welding component and the grinding component, manual grinding can be omitted. And spray welding process, effectively improve work efficiency, save time and effort, and strong practicability.
附图说明Description of drawings
下面结合附图说明对本实用新型作进一步说明。The present utility model will be further described below in conjunction with the accompanying drawings.
图1为本实用新型的铸件表面缺陷的修复装置的结构示意图;Fig. 1 is the structural representation of the repairing device of casting surface defect of the present invention;
图2为本实用新型的铸件表面缺陷的修复装置的第二调节板与外壳体底壁连接的截面结构示意图;2 is a schematic cross-sectional structural diagram of the connection between the second regulating plate of the device for repairing surface defects of castings of the present invention and the bottom wall of the outer casing;
图3为本实用新型的铸件表面缺陷的修复装置的第二调节板与外壳体底壁连接的俯视结构示意图。FIG. 3 is a schematic top view of the structure of the connection between the second regulating plate and the bottom wall of the outer casing of the device for repairing surface defects of castings of the present invention.
附图标记说明:1、外壳体;11、环槽;12、滑动槽;13、螺纹孔;2、第一固定组件;21、驱动电机;22、驱动轴;23、转动座;24、伸缩缸;25、固定板;26、固定块;27、配合柱;3、第二固定组件;4、喷焊组件;41、气缸;42、安装板;43、喷焊头;44、第一调节板;5、打磨组件;51、液压缸;52、打磨电机;53、打磨轮盘;54、第二调节板;55、滑动块;56、导向柱;57、定位螺栓。Description of reference numerals: 1. Outer casing; 11. Ring groove; 12. Sliding groove; 13. Threaded hole; 2. First fixing component; 21. Driving motor; 22. Driving shaft; cylinder; 25, fixing plate; 26, fixing block; 27, matching column; 3, second fixing assembly; 4, spray welding assembly; 41, cylinder; 42, mounting plate; 43, spray welding head; 44, first adjustment Plate; 5. Grinding assembly; 51, Hydraulic cylinder; 52, Grinding motor; 53, Grinding wheel; 54, Second adjusting plate; 55, Slide block; 56, Guide column; 57, Positioning bolt.
具体实施方式Detailed ways
如图1至图3所示,一种铸件表面缺陷的修复装置,包括外壳体1、第一固定组件2、第二固定组件3、喷焊组件4和打磨组件5,外壳体1内顶部可滑动连接有喷焊组件4、两侧壁分别设置有结构相同的第一固定组件2和第二固定组件3、底部可滑动连接有打磨组件5,固定组件包括驱动电机21、驱动轴22、转动座23、伸缩缸24、配合柱27和固定板25,驱动电机21固连在外壳体1外侧且输出端贯穿外壳体1侧壁后连接有驱动轴22,驱动轴22连接有转动座23,转动座23上下对称固连有伸缩缸24,伸缩缸24的输出端固连有固定板25,两个固定板25相对的一侧分别固连有固定块26,伸缩缸24靠近外壳体1侧壁的一侧设置有配合柱27,外壳体1两侧壁对称开设有环槽11,配合柱27与环槽11配合连接。As shown in Figures 1 to 3, a repairing device for casting surface defects includes an
本实施例的铸件表面缺陷的修复装置在使用时,将待修复铸件放置在两个固定块26之间,此时通过伸缩缸24驱动固定板25和固定块26向靠近待修复铸件的方向运动,以对待修复铸件进行固定,然后通过驱动电机21带动转动座23转动,转动座23同步带动待修复铸件转动,直至将待修复铸件调整到适合修复的角度,此时可通过喷焊组件4和打磨组件5在外壳体1内滑动运动以分别实现喷焊和打磨操作,从而实现对铸件表面缺陷的修复,有效提高工作效率。When the repairing device for casting surface defects in this embodiment is in use, the casting to be repaired is placed between the two
其中,喷焊组件4包括气缸41、安装板42、喷焊头43和第一调节板44,两个气缸41顶部对称安装在第一调节板44上且底部共同连接有安装板42,喷焊头43连接在安装板42上,第一调节板44与外壳体1顶壁可滑动连接,此时通过气缸41带动安装板42升降,以实现喷焊头43的升降运动,第一调节板44与外壳体1顶壁的滑动,可调节喷焊头43的位置。The
并且,打磨组件5包括液压缸51、打磨电机52、打磨轮盘53和第二调节板54,液压缸51底部安装在第二调节板54上且顶部连接有打磨电机52,打磨电机52连接有打磨轮盘53,第二调节板54与外壳体1底壁可滑动连接,此时通过液压缸51带动打磨电机52升降,以调节打磨轮盘53的高度,第二调节板54与外壳体1底壁的滑动,可调节打磨轮盘53的位置。In addition, the
为了方便喷焊组件4和打磨组件5的移动以及定位,在外壳体1顶壁和底壁分别开设有滑动槽12,滑动槽12两侧对称设置有若干个螺纹孔13且内部横向设置有导向柱56,第一调节板44顶部和第二调节板54底部分别设置有与滑动槽12配合滑动的滑动块55,滑动块55上开设有导向孔,导向孔内配合有导向柱56,定位螺栓57穿过第一调节板44或第二调节板54后与螺纹孔13配合连接,使用时,滑动块55在滑动槽12内滑动,即可实现第一调节板44和第二调节板54的移动,进而带动喷焊组件4和打磨组件5移动,以对铸件表面不同位置进行修复,导向柱56的设置能够进一步起到导向作用,通过定位螺栓57与对应螺纹孔13的配合,可实现第一调节板44和第二调节板54的定位。其中,滑动块55与滑动槽12的横截面均为T字型。In order to facilitate the movement and positioning of the
为了更好的保护铸件,在两个固定块26相对的一侧分别固连有防护垫。In order to better protect the casting, protective pads are respectively fixed on the opposite sides of the two fixing blocks 26 .
同时,通过在外壳体1底部对称安装有福马脚轮,可方便整体装置的移动。At the same time, by symmetrically installing Fuma casters at the bottom of the
本实用新型的铸件表面缺陷的修复装置通过设置第一固定组件和第二固定组件,能够使铸件固定牢固,使喷焊更加准确,同时通过设置的喷焊组件和打磨组件,能够省去人工打磨和喷焊的过程,有效的提高了工作效率,省时省力,实用性强。By setting the first fixing component and the second fixing component, the repairing device for the surface defect of the casting of the utility model can make the casting firmly fixed and make the spray welding more accurate, and at the same time, by setting the spray welding component and the grinding component, manual grinding can be omitted. And spray welding process, effectively improve work efficiency, save time and effort, and strong practicability.
以上所述的实施例仅是对本实用新型的优选方式进行描述,并非对本实用新型的范围进行限定,在不脱离本实用新型设计精神的前提下,本领域普通技术人员对本实用新型的技术方案做出的各种变形和改进,均应落入本实用新型权利要求书确定的保护范围内。The above-mentioned embodiments are only to describe the preferred mode of the present invention, and do not limit the scope of the present invention. Under the premise of not departing from the design spirit of the present invention, those of ordinary skill in the art can make the technical solutions of the present invention. Various deformations and improvements made shall fall within the protection scope determined by the claims of the present utility model.
Claims (7)
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| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN119748128A (en) * | 2025-02-27 | 2025-04-04 | 昌邑市昌工机械有限公司 | A multifunctional combined machine tool for casting holes |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN119748128A (en) * | 2025-02-27 | 2025-04-04 | 昌邑市昌工机械有限公司 | A multifunctional combined machine tool for casting holes |
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