CN217615458U

CN217615458U - Automatic flaw detection equipment for ring forging

Info

Publication number: CN217615458U
Application number: CN202220821554.8U
Authority: CN
Inventors: 赵清; 赵元俊; 赵春良
Original assignee: Jiangyin Fangyuan Ringlike Forging & Flange Co ltd
Current assignee: Jiangyin Fangyuan Ringlike Forging & Flange Co ltd
Priority date: 2022-04-11
Filing date: 2022-04-11
Publication date: 2022-10-21
Anticipated expiration: 2032-04-11

Abstract

The utility model discloses an automatic equipment of detecting a flaw for ring forging, including the workstation, set up the revolving platform on the workstation, set up the regulation structure on the workstation and with the probe of adjusting the structural connection, still establish the collection box in the revolving platform periphery including the cover, set up the collection mouth on collecting the box, with the communicating pipe of collecting the box intercommunication, with the sump oil tank of communicating pipe intercommunication and the structure of scraping of being connected with the revolving platform, scrape the oil structure include with the revolving platform be connected connecting piece, with connecting piece sliding connection scrape the strip, set up the elastic component between connecting piece and scraping the strip, scrape and be provided with limit structure between strip and the connecting piece, can collect the lubricating oil that drips on the ring forging, avoid polluting peripheral environment, the lubricating oil that collects simultaneously can paint to the ring forging of waiting to detect a flaw through the overuse to realized lubricating oil reutilization, avoided causing a large amount of waste of lubricating oil, improved feature and practicality.

Description

Automatic flaw detection equipment for ring forging

Technical Field

The utility model belongs to the technical field of the inspection equipment and specifically relates to a be used for ring forging automatic flaw detection equipment.

Background

An ultrasonic automatic flaw detection device (hereinafter referred to as a flaw detection device) is an important means for detecting the internal quality of a steel pipe, a steel bar and a steel plate to be detected one by one on a steel production line so as to accurately judge the internal defects and the performance of the steel plate.

The existing automatic flaw detection equipment needs to smear lubricating oil on the surface of the ring forging before detecting flaws of the ring forging, the volume of the ring forging is large, so that more lubricating oil is consumed, the lubricating oil on the ring forging can fall on a rotary table when detecting flaws, so that a workbench is polluted, the used lubricating oil is not collected and is used for the second time, a large amount of waste of the lubricating oil is caused, the cost is increased, and the practicability is reduced.

SUMMERY OF THE UTILITY MODEL

The utility model aims to overcome the defect that exists among the prior art, provide one kind and be used for ring forging automatic flaw detection equipment, can collect lubricating oil, realize reutilization's function, reduced the waste, reduce cost, the practicality is higher.

In order to realize the technical effect, the utility model adopts the technical scheme that: the utility model provides an automatic equipment of detecting a flaw for ring forging, includes the workstation, set up the revolving platform on the workstation, set up the regulation structure on the workstation and with the probe of regulation structural connection, still establish the collection box in the revolving platform periphery, set up the collection mouth on collecting the box, with the communicating pipe of collecting the box intercommunication, with the sump oil tank of communicating pipe intercommunication and the frizing structure of being connected with the revolving platform including the cover, frizing structure includes the connecting piece of being connected with the revolving platform, with connecting piece sliding connection scrape the strip, set up the elastic component between connecting piece and scraping the strip, scrape and be provided with limit structure between strip and the connecting piece.

Preferably, the limiting structure comprises a limiting hole arranged on one of the connecting piece and the scraping strip and a limiting part arranged on the other and matched with the limiting hole.

Preferably, the connecting piece is provided with a rolling piece in a rotating way.

Preferably, a filter screen is arranged in the communicating pipe.

Preferably, the adjusting structure comprises a horizontal moving assembly arranged on the workbench and a vertical moving assembly connected with the horizontal moving assembly, and the vertical moving assembly is connected with the probe.

Preferably, the horizontal moving assembly comprises a horizontal screw rod rotatably arranged on the workbench, a first motor arranged on the workbench and used for driving the horizontal screw rod to rotate, and a first moving member which is sleeved on the horizontal screw rod and matched with the horizontal screw rod, wherein the first moving member is connected with the vertical moving assembly.

Preferably, the vertical moving assembly comprises a vertical screw rod rotatably arranged on the first moving member, a second motor driving the vertical screw rod to rotate, and a second moving member which is sleeved on the vertical screw rod and matched with the vertical screw rod, and the second moving member is connected with the probe.

Preferably, the oil collecting tank is communicated with an oil discharge pipe, the oil outlet end of the oil discharge pipe is connected with a spray head, the spray head is arranged towards the rotary table, and the oil discharge pipe is connected with a liquid pump.

Preferably, a heating device is arranged inside the oil collecting tank.

Preferably, the material of the scraper bar is elastic material.

To sum up, the utility model is used for ring forging automatic flaw detection equipment compares with prior art, can collect the lubricating oil that drips on the ring forging, avoids polluting peripheral environment, and the lubricating oil that collects simultaneously can paint once more to waiting to detect a flaw on the ring forging through the secondary use to realized lubricating oil reutilization's function, avoided causing a large amount of wastes of lubricating oil, improved feature of environmental protection and practicality.

Drawings

Fig. 1 is a schematic structural diagram of embodiment 1 of the present invention;

fig. 2 is a schematic structural view of an oil scraping structure according to embodiment 1 of the present invention;

fig. 3 is a schematic structural diagram of embodiment 2 of the present invention;

fig. 4 is a schematic structural view of embodiment 3 of the present invention;

fig. 5 is a schematic structural diagram of an adjusting structure of embodiment 1 of the present invention;

fig. 6 is a schematic structural diagram of embodiment 4 of the present invention;

fig. 7 is a schematic structural diagram of embodiment 5 of the present invention.

In the figure: 1. the automatic oil extraction device comprises a workbench, 2. A rotary table, 3. A probe, 4. A collection box, 5. A communication pipe, 6. An oil collection tank, 7. An oil discharge pipe, 8. A connecting piece, 9. An elastic piece, 10. A scraping strip, 11. A limiting part, 12. A rolling piece, 13. A filter screen, 14. A first motor, 15. A first moving piece, 16. A horizontal screw rod, 17. A second motor, 18. A second moving piece, 19. A vertical screw rod, 20. A liquid suction pump, 21. A spray head and 22. A heating device.

Detailed Description

The following description will further describe embodiments of the present invention with reference to the accompanying drawings and examples. The following examples are only for illustrating the technical solutions of the present invention more clearly, and the protection scope of the present invention is not limited thereby.

Example 1

As shown in fig. 1-2, the automatic flaw detection device for the ring forging of embodiment 1 includes a workbench 1, a turntable 2 disposed on the workbench 1, an adjustment structure disposed on the workbench 1, and a probe 3 connected to the adjustment structure, and further includes a collection box 4 sleeved on the periphery of the turntable 2, a collection port disposed on the collection box 4, a communication pipe 5 communicated with the collection box 4, an oil collection tank 6 communicated with the communication pipe 5, and an oil scraping structure connected to the turntable 2, where the oil scraping structure includes a connection member 8 connected to the turntable 2, a scraping strip 10 slidably connected to the connection member 8, and an elastic member 9 disposed between the connection member 8 and the scraping strip 10, and a limit structure is disposed between the scraping strip 10 and the connection member 8.

In the embodiment, an operator places the ring forging with the surface coated with lubricating oil on the rotary table 2 of the workbench 1, then controls the adjusting structure to work, adjusts the distance between the probe 3 and the surface of the ring forging, prevents the probe 3 from being damaged due to too close distance or prevents the probe 3 from being damaged due to too far distance, controls the adjusting structure to work when detecting the flaw, drives the probe 3 to move, simultaneously rotates the rotary table 2 to drive the ring forging to rotate, so that the probe 3 can detect the flaw of all parts on the surface of the ring forging, the phenomenon of missed detection is avoided, the quality of detecting the flaw is improved, and the rotary table 2 can drive the scraping strip 10 to rotate in the collection box 4 through the connecting piece 8 while rotating, the lubricating oil that will collect in the box 4 is scraped to communicating pipe 5 in, make lubricating oil be collected to the sump oil tank 6 in, realize collecting the function of lubricating oil, avoid causing the waste of lubricating oil, environmental protection and practicality have been improved, after long-term frizing work, wearing and tearing appear in the surface of frizing 10, lead to appearing the gap between frizing 10 and the bottom of collecting in the box 4, owing to set up elastic component 9, thereby can be under elastic component 9's effect, give a downward power of frizing 10, make frizing 10 to remove to being close to the bottom of collecting in the box 4, make frizing 10 can keep an inseparable state with the bottom of collecting in the box 4 all the time, the probability that the gap appears has been reduced, prevent to produce the influence to the frizing effect.

As shown in fig. 2, the limiting structure includes a limiting hole provided on one of the connecting member 8 and the scraping bar 10, and a limiting portion 11 provided on the other and engaged with the limiting hole.

In this embodiment, when taking place relative movement between scraper 10 and connecting piece 8, can make and also can take place relative removal between spacing portion 11 and the spacing hole to the moving direction to scraper 10 has carried out the restriction, simultaneously through the spacing portion 11 that sets up, the probability that connecting piece 8 and scraper 10 take place to break away from the phenomenon has also been reduced, can drive the rotation of scraper 10 when making connecting piece 8 rotate, prevent scraper 10 the phenomenon that the slope appears when rotating, thereby avoid producing the influence to the oil scraping work.

As shown in fig. 3, the automatic flaw detection apparatus for a ring forging of embodiment 2 is based on embodiment 1, and is different from embodiment 1 in that rolling members 12 are rotatably provided on the connecting member 8.

In this embodiment, the rolling member 12 is provided to reduce the friction force when the connecting member 8 moves in the collecting box 4, so that the connecting member 8 moves more smoothly, thereby improving the smoothness of the movement of the wiper strip 10 in the collecting box 4.

As shown in fig. 4, the automatic flaw detection apparatus for a ring forging according to embodiment 3 is different from that of embodiment 1 in that a screen 13 is provided in the communicating pipe 5.

In this embodiment, through be provided with filter screen 13 in communicating pipe 5, can carry out the work of edulcoration to the lubricating oil that gets into in the sump oil case 6, prevent that impurity from getting into in communicating pipe 5 and the sump oil case 6, prevent that communicating pipe 5 from blockking up, also reduce the probability that lubricating oil appears rotten.

As shown in fig. 5, the adjusting structure includes a horizontal moving component disposed on the workbench 1 and a vertical moving component connected to the horizontal moving component, the vertical moving component is connected to the probe 3, the horizontal moving component includes a horizontal screw 16 rotatably disposed on the workbench 1, a first motor 14 disposed on the workbench 1 and driving the horizontal screw 16 to rotate, and a first moving member 15 fitted on the horizontal screw 16 and cooperating with the horizontal screw 16, the first moving member 15 is connected to the vertical moving component, the vertical moving component includes a vertical screw 19 rotatably disposed on the first moving member 15, a second motor 17 driving the vertical screw 19 to rotate, and a second moving member 18 fitted on the vertical screw 19 and cooperating with the vertical screw 19, and the second moving member 18 is connected to the probe 3.

In fact, the first motor 14 and the second motor 17 can be stepping motors, which facilitate the reciprocating rotation of the horizontal screw rod 16 and the vertical screw rod 19, and the "horizontal" and "vertical" are both referred to the normal use state of the rotary table 2.

Before detecting a flaw, control first motor 14 and start, drive horizontal lead screw 16 and rotate, make first moving member 15 move on horizontal lead screw 16, adjust the distance between probe 3 and the ring forging of placing on revolving platform 2, avoid the too near striking ring forging of distance and cause probe 3 to damage, also avoid the distance too far and influence the detection precision, when detecting a flaw, control second motor 17 and start, drive vertical lead screw 19 and rotate, make second moving member 18 reciprocate along vertical lead screw 19, thereby drive the removal about probe 3, when detecting a flaw, revolving platform 2 rotates, drive the ring forging of placing on revolving platform 2 and rotate, reciprocate through probe 3 simultaneously, can carry out the work of detecting a flaw to each department on the ring forging, avoid appearing the place of missed detection, thereby the quality of detecting a flaw has been improved.

As shown in fig. 6, the automatic flaw detection device for a ring forging in embodiment 4 is different from that in embodiment 1 in that an oil discharge pipe 7 is communicated with the oil collection tank 6, a spray head 21 is connected to an oil outlet end of the oil discharge pipe 7, the spray head 21 is disposed facing the rotary table 2, and an oil pump 20 is connected to the oil discharge pipe 7.

In this embodiment, the operative employee places the ring forging on revolving platform 2 after, can control drawing liquid pump 20 work, takes out the lubricating oil of collecting in the sump tank 6 in to arranging the oil pipe, in leading-in shower nozzle 21 again for shower nozzle 21 is towards the surface coating lubricating oil of ring forging, thereby has realized the function for ring forging automatic spraying lubricating oil, need not artificial spraying, operates more simply, has improved the convenience.

As shown in fig. 7, the automatic flaw detection apparatus for a ring forging of embodiment 5 is based on embodiment 1, and is different in that a heating device 22 is provided inside the oil collection tank 6.

The heating device 22 may be another heating device such as an electric bar, and may be any heating device that can heat the lubricant oil.

In this embodiment, the lubricating oil collected in the oil collecting tank 6 can be heated by the heating device 22 provided in the oil collecting tank 6, so that the lubricating oil is prevented from solidifying in cold weather to affect the smearing operation, and the practicability is improved.

Preferably, the material of the wiper strip 10 is an elastic material.

In this embodiment, the preparation material of the scraping strip 10 can be elastic material such as rubber, can slow down the degree of wear of scraping strip 10, prolongs the life of scraping strip 10, also makes scraping strip 10 closely lean on with the bottom in collecting box 4 simultaneously, reduces the gap, promotes the frizing effect.

The foregoing is only a preferred embodiment of the present invention, and it should be noted that, for those skilled in the art, a plurality of improvements and embellishments can be made without departing from the technical principle of the present invention, and these improvements and embellishments should also be regarded as the protection scope of the present invention.

Claims

1. The utility model provides a be used for ring forging automatic flaw detection equipment, includes workstation (1), sets up revolving platform (2) on workstation (1), set up regulation structure on workstation (1) and with adjust probe (3) that the structure is connected, its characterized in that:

still establish collection box (4) on revolving platform (2) periphery, set up collection mouth on collecting box (4), with collect communicating pipe (5) of box (4) intercommunication, with sump oil tank (6) of communicating pipe (5) intercommunication and with the structure of scraping that revolving platform (2) are connected including connecting piece (8) be connected with revolving platform (2), with connecting piece (8) sliding connection scrape strip (10), set up in connecting piece (8) and scrape elastic component (9) between strip (10), it is provided with limit structure to scrape between strip (10) and connecting piece (8).

2. The automatic flaw detection apparatus for ring forgings according to claim 1, wherein: the limiting structure comprises a limiting hole arranged on one of the connecting piece (8) and the scraping strip (10) and a limiting part (11) arranged on the other and matched with the limiting hole.

3. The automatic flaw detection apparatus for ring forgings according to claim 1, wherein: the connecting piece (8) is provided with a rolling piece (12) in a rotating way.

4. The automatic flaw detection apparatus for ring forgings according to claim 1, wherein: a filter screen (13) is arranged in the communicating pipe (5).

5. The automatic flaw detection apparatus for ring forgings of claim 1, characterized in that: the adjusting structure comprises a horizontal moving assembly arranged on the workbench (1) and a vertical moving assembly connected with the horizontal moving assembly, and the vertical moving assembly is connected with the probe (3).

6. The automatic flaw detection apparatus for ring forgings according to claim 5, wherein: the horizontal movement assembly comprises a horizontal screw rod (16) rotatably arranged on the workbench (1), a first motor (14) arranged on the workbench (1) and used for driving the horizontal screw rod (16) to rotate, and a first moving member (15) which is sleeved on the horizontal screw rod (16) and matched with the horizontal screw rod (16), wherein the first moving member (15) is connected with the vertical movement assembly.

7. The automatic flaw detection apparatus for ring forgings of claim 6, wherein: the vertical moving assembly comprises a vertical screw rod (19) rotatably arranged on the first moving member (15), a second motor (17) driving the vertical screw rod (19) to rotate, and a second moving member (18) which is sleeved on the vertical screw rod (19) and matched with the vertical screw rod (19), wherein the second moving member (18) is connected with the probe (3).

8. The automatic flaw detection apparatus for ring forgings of claim 1, characterized in that: the oil collecting tank (6) is communicated with an oil discharge pipe (7), the oil outlet end of the oil discharge pipe (7) is connected with a spray head (21), the spray head (21) is arranged towards the rotary table (2), and the oil discharge pipe (7) is connected with an extraction pump (20).

9. The automatic flaw detection apparatus for ring forgings according to claim 1, wherein: and a heating device (22) is arranged in the oil collecting tank (6).

10. The automatic flaw detection apparatus for ring forgings according to claim 1, wherein: the scraping strip (10) is made of elastic materials.