CN111289244B - Open gear fluid grease monitoring and sensing system - Google Patents
Open gear fluid grease monitoring and sensing system Download PDFInfo
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- CN111289244B CN111289244B CN202010125507.5A CN202010125507A CN111289244B CN 111289244 B CN111289244 B CN 111289244B CN 202010125507 A CN202010125507 A CN 202010125507A CN 111289244 B CN111289244 B CN 111289244B
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- G—PHYSICS
- G01—MEASURING; TESTING
- G01M—TESTING STATIC OR DYNAMIC BALANCE OF MACHINES OR STRUCTURES; TESTING OF STRUCTURES OR APPARATUS, NOT OTHERWISE PROVIDED FOR
- G01M13/00—Testing of machine parts
- G01M13/02—Gearings; Transmission mechanisms
- G01M13/021—Gearings
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- G—PHYSICS
- G01—MEASURING; TESTING
- G01N—INVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
- G01N3/00—Investigating strength properties of solid materials by application of mechanical stress
- G01N3/56—Investigating resistance to wear or abrasion
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16H—GEARING
- F16H57/00—General details of gearing
- F16H57/04—Features relating to lubrication or cooling or heating
- F16H57/0405—Monitoring quality of lubricant or hydraulic fluids
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Abstract
The invention discloses an open gear fluid grease monitoring and sensing system, and belongs to the technical field of equipment detection. Including host computer, communication unit and monitoring unit, the monitoring unit includes sampling module, dilutes module, filter module and the module of shooing, sampling module takes a sample to the lubricating grease on the open gear to move the sample and dilute in diluting the module, filter module filters through the solution that the filter plate will dilute after the module dilutes, the filter plate after the filtration is moved and is carried out the high definition and shoot in sending the module of shooing, and will shoot data and send the host computer through the communication unit in, the host computer analysis data of shooing obtains the analysis result. The invention can detect the open gear lubrication condition of the rotary cement kiln, realize sampling, sample treatment and online detection, and can visually and timely know the lubrication state.
Description
Technical Field
The invention relates to the technical field of equipment detection, in particular to an open gear fluid grease monitoring and sensing system.
Background
In cement production facilities, there are many open gears, which are generally lubricated with fluid grease; in the open gear transmission, external media such as dust, scraps and the like are easy to fall into the open gear to cause lubricating oil pollution, and the gears are easy to generate abrasive wear. Open gears used in the field of cement production face complex working conditions, the open gears are lubricated by regularly replacing fluid grease, the interval time is obtained according to production experience, but the lubrication condition of the open gears, particularly whether the fluid grease is invalid or not, can not be monitored in time, and when external pollution is serious and the general equipment has large abnormal sound and the like, a maintainer only finds that the lubrication is invalid and needs to be replaced; but the open gear is usually damaged or seriously damaged at this time, and equipment is required to be stopped to replace the open gear when the open gear is more serious; therefore, the service life of the equipment is shortened, the maintenance cost is increased, and the normal operation of the production is influenced.
Patent CN201210177853.3 is a method for detecting online abrasion loss of a slewing bearing and automatically filling lubricating grease, which utilizes the change of the insulation performance of the lubricating grease to judge the change of the content of metal particles in the lubricating grease, and judges the abrasion condition of a raceway of the slewing bearing, thereby indirectly judging the occurrence and development of the damage of the raceway, and using the method for optimizing the lubrication condition of the slewing bearing, and according to the abrasion condition, determining the filling amount and the filling frequency of the lubricating grease, and realizing the on-demand lubrication of the self-adaptive working condition. However, the scheme has no good case for sampling and detecting the closed gear, and how to sample and complete the detection of the open gear.
Disclosure of Invention
The invention aims to solve the problems and provide an open gear fluid grease monitoring and sensing system which can detect the open gear lubrication condition of a rotary cement kiln, realize sampling, sample processing and online detection and can intuitively and timely know the lubrication state.
In order to achieve the purpose, the technical scheme adopted by the invention is as follows:
open gear fluid fat monitoring sensing system, including host computer, communication unit and monitoring unit, the monitoring unit includes sampling module, dilution module, filter module and the module of shooing, sampling module takes a sample to lubricating grease on the open gear to move the sample and dilute in diluting the module, filter module filters the solution after diluting the module through the filter plate, and the filter plate after the filtration is moved to and is carried out the high definition and shoot in the module of shooing, and will shoot data and send the host computer through the communication unit in, the host computer analysis data of shooing and obtain the analysis result.
Preferably, the monitoring unit still includes the box, the box passes through the shock pad to be installed subaerial in open gear one side, the box is including setting up the case lid in the side, sampling module sets up in the box upper end, dilute the module setting in the box and lie in the sampling module below, filter module sets up under diluting the module and can with dilute the module contact, the module setting of shooing is in one side of the module of diluting relatively in the box.
Preferably, the sampling module is arranged at the upper end of the box body and comprises a sampling gear, a driving motor, a guide frame, a scraper and a conveying frame; the guide frame is arranged at the box body end and points to the open gear, the sampling gear is arranged on the guide frame and can be driven by the driving motor to slide along the guide frame, and the sampling gear can contact the open gear and form meshing rotation; the conveying frame is vertically arranged, one end of the conveying frame is positioned at the upper end of the box body and corresponds to one end of the guide frame, which is far away from the open gear, the other end of the conveying frame is positioned in the box body, a conveying belt is arranged on the conveying frame along the length direction of the conveying frame, and the scraper is vertically arranged on the conveying belt and outwards arranged relative to the conveying frame; the sample gear can be close to with the scraper blade and form the contact to make the scraper blade scrape the lubricating grease that gets sample gear adnexed under the sample gear is rotatory, the gear that the silica gel of the minimum number of teeth that the sample gear is corresponding open gear made.
The key point is to provide a structure for open gear lubricating grease, which can well realize the sampling of the open gear, is convenient for subsequent automatic inspection and can perform sampling in all weather and all time periods.
Preferably, the dilution module comprises a dilution tank, a dilution liquid tank, a lifting frame and an ultrasonic generator, and the lifting frame is fixed in the box body; the dilution tank is positioned under the conveying frame and is arranged on the lifting frame; the upper end of the dilution tank is provided with an opening, the opening of the dilution tank is arranged corresponding to the size of the scraper, the lower end of the dilution tank is provided with a filtering port with a valve, and the ultrasonic generator is arranged on one side outside the dilution tank and corresponds to the dilution tank; the diluent tank is communicated with the upper part of the diluent tank.
Preferably, the filtering module comprises a filtering plate, a filtering plate clamp, a filtering plate placing frame for stacking the filtering plates and an electric push rod; the filter plate clamp is fixed in the box body and is positioned right below a filter port of the dilution tank; the filter plate placing frame is arranged on one side of the filter plate clamp and fixed with the box body, the electric push rod is arranged on one side of the filter plate placing frame opposite to the filter plate clamp, the electric push rod is horizontal and arranged towards the filter plate clamp, and the electric push rod can horizontally push the filter plates at the lower end of the filter plate placing frame to move to the filter plate clamp.
Preferably, the photographing module is arranged adjacent to the filter plate clamp; the module of shooing includes camera, LED lamp, horizontal belt feeder, the camera setting is in the box and the vertical setting downwards of camera lens, horizontal belt feeder one end is close to filter plate clamp and horizontal belt feeder and is located one side that electric putter was kept away from to the filter plate clamp, and the horizontal belt feeder other end is located under the camera lens, the LED lamp sets up at camera lens box inner wall all around.
Preferably, the filter plate recycling device further comprises a waste liquid recycling box and a filter plate recycling box, wherein the waste liquid recycling box is located in a box body below the filter module, and a waste liquid inlet is formed in the waste liquid recycling box corresponding to the filter plate clamp; the filter plate recycling bin is located in the box below the photographing module, and a recycling opening is formed in one end, away from the filter plate clamp, of the filter plate recycling bin, corresponding to the horizontal belt conveyor.
Preferably, the sampling gear is made of a silica gel material, and a plurality of concave holes are uniformly distributed on the tooth surface of the sampling gear; the cross section of one movable end of the scraper is U-shaped. Lubricating grease can be better collected to the shrinkage pool, the scraper blade cross section is the U type, specifically is its along length direction for the U type, and the scraper blade width is greater than the gear tooth face width.
Preferably, the filter plate clamp comprises two limiting strips, wherein two opposite sides of the limiting strips are provided with oppositely arranged limiting grooves, and the limiting grooves form a filter plate passing channel. The limiting groove is mainly used for clamping two sides of the filter plate, and filter liquor can fall off conveniently during filtering.
Preferably, the filter plate is circular setting, is filter paper layer, rigid plastic layer and filter paper layer from top to bottom in proper order, be equipped with the through-hole in the middle of the rigid plastic layer, through-hole diameter size is less than liquid outlet diameter size. When the device is used, the hard plastic layer can be contacted and pressed with the end opening of the diluting tank, so that the filtering effect is ensured; the residue obtained by filtration is collected in the middle of the filter plate.
Due to the adoption of the technical scheme, the invention has the following beneficial effects:
according to the invention, the analysis structure of the state of the lubricating grease is obtained by sequentially sampling, diluting, adsorbing and analyzing the open gear, so that maintenance personnel can conveniently know the lubricating condition of the open gear in time, and the overall operation condition of equipment can be known.
The invention adopts the contact gear to sample lubricating grease of the open gear, the sampling structure of the invention can better reflect the actual lubricating condition of the gear and can accurately reflect the actual running condition of the open gear, thereby providing powerful support for maintenance personnel to maintain and monitor equipment.
Drawings
FIG. 1 is a functional flow diagram of the modules of the present invention.
FIG. 2 is a cross-sectional view of the housing of the present invention.
Fig. 3 is a left side view of fig. 2 of the present invention.
In the attached drawing, the device comprises a sampling module 10, a sampling gear 11, a driving motor 12, a guide frame 13, a scraping plate 14, a conveying frame 15, a diluting module 20, a diluting tank 21, a lifting frame 22, a diluting liquid tank 23, a water pump 24, a filtering module 30, a filtering plate 31, a filtering plate clamp 32, a filtering plate placing frame 33, an electric push rod 34, a waste liquid recycling box 35, a photographing module 40, a camera 41, an LED lamp 42, a horizontal belt conveyor 43, a filtering plate recycling box 44, a communication unit 50, an upper computer 60, a box 70 and a shock pad 71.
Detailed Description
The following further describes the embodiments of the present invention with reference to the drawings.
As shown in FIG. 1, the open gear fluid fat monitoring and sensing system disclosed by the invention comprises an upper computer 60, a communication unit 50 and a monitoring unit, wherein the monitoring unit comprises a sampling module 10, a diluting module 20, a filtering module 30 and a photographing module 40. The sampling module 10 samples lubricating grease on the open gear, the sampled sample is moved to the diluting module 20 for dilution, the filtering module 30 filters the solution diluted by the diluting module 20 through the filter plate 31, the filtered filter plate 31 is transferred to the photographing module 40 for high-definition photographing, photographing data are sent to the upper computer 60 through the communication unit 50, and the upper computer 60 analyzes the photographing data and obtains an analysis result.
As shown in fig. 2-3, the monitoring unit further includes a box body 70, the box body 70 is installed on the ground on one side of the open gear through a shock pad 71, the box body 70 includes a box cover disposed on the side, the sampling module 10 is disposed on the upper end of the box body 70, the diluting module 20 is disposed in the box body 70 and located below the sampling module 10, the filtering module 30 is disposed under the diluting module 20 and can contact with the diluting module 20, and the photographing module 40 is disposed on one side of the box body 70 opposite to the diluting module 20.
The sampling module 10 is mounted on the upper end of the box body 70 and comprises a sampling gear 11, a driving motor 12, a guide frame 13, a scraper 14 and a conveying frame 15. The guide frame 13 is arranged at the end of the box body 70 and points to the open gear, the sampling gear 11 is arranged on the guide frame 13 and can be driven by the driving motor 12 to slide along the guide frame 13, and the sampling gear 11 can contact the open gear and form meshing rotation. The conveying frame 15 is vertically arranged, one end of the conveying frame is located at the upper end of the box body 70 and corresponds to one end, away from the open gear, of the guide frame 13, the other end of the conveying frame 15 is located in the box body 70, the conveying belt is arranged on the conveying frame 15 along the length direction of the conveying frame, and the scraping plate 14 is vertically arranged on the conveying belt and is arranged outwards relative to the conveying frame 15. The sampling gear 11 and the scraper 14 can be brought into close contact, and the scraper 14 scrapes the grease attached to the sampling gear 11 under the rotation of the sampling gear 11, wherein the sampling gear 11 is a gear made of silica gel corresponding to the minimum number of teeth of the open gear. The sampling gear 11 is made of silica gel material, and a plurality of concave holes are uniformly distributed on the tooth surface of the sampling gear 11; the movable end of the scraper 14 is U-shaped in cross section. The shrinkage pool can better collect lubricating grease, and scraper 14 cross section is the U type, and specifically it is the U type along length direction, and scraper 14 width is greater than the gear tooth face width. When the sampling device works, the driving motor 12 drives the sampling gear 11 to move, the sampling gear 11 moves from the box body 70 to the open gear, specifically to the position right above one gear in the open gear, and the sampling gear 11 is correspondingly meshed with the gear; the sample gear 11 can take up grease on the gear tooth surface during the continuous meshing process. After 5-10 minutes, the sampling gear 11 moves back into the box body 70, at this time, the conveying frame 15 rotates to drive the scraper 14 to move upwards, so that the sampling gear 11 and the scraper 14 can be close to form contact, and the sampling gear 11 is driven to rotate by an independent rotating motor so that the scraper 14 scrapes lubricating grease attached to the sampling gear 11; the driving motor 12 can drive the sampling gear 11 to move through a screw rod and polished rod combination mode, the further sampling gear 11 is arranged on a sliding block, and the sliding block is arranged on the polished rod and driven by the screw rod to move; the rotating motor is mounted on a sliding block and connected to the sampling gear 11.
Here, the dilution module 20 is used to dilute and dissolve the grease obtained by the scraper 14. The dilution module 20 comprises a dilution tank 21, a dilution liquid tank 23, a lifting frame 22 and an ultrasonic generator, wherein the lifting frame 22 is fixed in the box body 70; the dilution tank 21 is positioned under the conveying frame 15 and is arranged on the lifting frame 22; dilution jar 21 upper end is opening setting and dilutes jar 21 opening and corresponds scraper blade 14 size setting, and dilution jar 21 lower extreme is equipped with the filtration port of taking the valve, and supersonic generator sets up one side outside dilution jar 21 and corresponds dilution jar 21. The diluent tank 23 communicates with the upper part of the diluent tank 21. After the scraper 14 finishes sampling, the conveying frame 15 drives the scraper 14 to rotate, so that the scraper 14 is located at the lowest position and stops; then the dilution tank 21 is driven by the lifting frame 22 to rise, so that the dilution tank 21 can accommodate the lower part of the scraper 14; the diluent is pumped from the diluent tank 23 to the dilution tank 21 by the water pump 24, and the sample starts to be diluted. In order to improve the dilution effect or better dilute the sample from the scraper 14, an ultrasonic generator is arranged on the dilution tank 21, the vibration effect of the ultrasonic generator can be used for dilution stirring, and the sample with the scraper 14 can be better diluted. The dilution process is generally about 10 minutes, and may be more desirable. After the dilution is completed, the lifting frame 22 drives the dilution tank 21 to move downwards to the filtering module.
The filter module 30 comprises filter plates 31, filter plate clamps 32, a filter plate placing frame 33 for stacking the filter plates 31 and an electric push rod 34; the filter plate clamp 32 is fixed in the box body 70 and is positioned right below the filter port of the dilution tank 21; the filter plate placing frame 33 is arranged on one side of the filter plate clamps 32 and fixed with the box body 70, the electric push rod 34 is arranged on one side of the filter plate placing frame 33 opposite to the filter plate clamps 32, the electric push rod 34 is horizontal and arranged towards the filter plate clamps 32, and the electric push rod 34 can horizontally push the filter plates 31 at the lower ends of the filter plate placing frame 33 to move onto the filter plate clamps 32. The filter plate holder 32 comprises two limiting strips, wherein two opposite sides of the limiting strips are provided with oppositely arranged limiting grooves, and the limiting grooves form a passage for the filter plate 31. The limiting grooves are mainly formed for clamping two sides of the filter plate 31, and filter liquor can fall off conveniently during filtering. The filter plate 31 is circular, and is filter paper layer, rigid plastic layer and filter paper layer from top to bottom in proper order, is equipped with the through-hole in the middle of the rigid plastic layer, and the through-hole diameter size is less than the liquid outlet diameter size. When in use, the hard plastic layer can be contacted and compressed with the port of the dilution tank 21, so as to ensure the filtering effect; the residue obtained by the filtration is collected in the middle of the filter sheet 31. When in use, the hard plastic layer can be contacted and compressed with the filtering port of the dilution tank 21, so as to ensure the filtering effect; the residue obtained by the filtration is collected in the middle of the filter sheet 31. The filter plate holder 32 comprises two limiting strips, wherein two opposite sides of the limiting strips are provided with oppositely arranged limiting grooves, and the limiting grooves form a passage for the filter plate 31. The limiting grooves are mainly formed for clamping two sides of the filter plate 31, and filter liquor can fall off conveniently during filtering. The filter plate 31 can filter the filtrate in the dilution tank 21, mainly to obtain impurities or insoluble particles contained in the obtained sample, or impurities such as scrap iron generated in the working process of the gear, so as to reflect the working condition of the lubricating grease from the side surface.
Here, the photographing module 40 is disposed adjacent to the filter plate holder 32; the photographing module comprises a camera 41, an LED lamp 42 and a horizontal belt conveyor 43, the camera 41 is arranged in the box body 70, a lens of the camera 41 is vertically arranged downwards, one end of the horizontal belt conveyor 43 is close to the filter plate clamp 32, the horizontal belt conveyor 43 is located on one side, away from the electric push rod 34, of the filter plate clamp 32, the other end of the horizontal belt conveyor 43 is located under the lens of the camera 41, and the LED lamp 42 is arranged on the inner wall of the box body 70 around the lens of the camera 41. The camera 41 is a CCD camera 41.
The working process of the invention is as follows: the detection unit controls the driving motor 12 to rotate, so that the sampling gear 11 moves to the open gear and is meshed with the open gear to finish primary sampling, then the sampling gear 11 moves back to the original position and is in contact with the scraper 14, and the scraper 14 collects samples on the sampling gear 11; and the scraper 14 rotates on the conveying frame 15 to drive the scraper 14 to move downwards to the lowest position, namely the sampling work is finished. The dilution tank 21 moves upwards under the drive of the lifting frame 22 to accommodate the scraper 14 and pump dilution liquid by a water pump 24 to take samples and dilute. After dilution is completed, the lifting frame 22 drives the dilution tank 21 to move downwards and tightly press the filter plate 31 on the filter plate clamp 32, and the detection unit controls the opening of a port valve of the dilution tank 21 to complete filtration; the detection unit controls the electric push rod 34 to push a new filter plate 31 to move to the filter plate clamp 32, the filter plate 31 after being filtered is transferred to the horizontal belt conveyor 43, the horizontal belt conveyor 43 drives the filter plate 31 to move to the lower part of the camera 41 and complete high-definition photographing, the detection unit sends photographing data to the monitoring room upper computer 60 through the communication unit 50, and the monitoring room upper computer 60 analyzes the photographing data and obtains an analysis result. Setting contrast group comparison in the analysis process, firstly obtaining sampling of the open gear when the lubricating grease is just better, namely operating according to the flow, and taking the obtained photographing data as contrast data; during subsequent automatic detection, the photographed data of the sample is compared with the comparison data, specifically, the image data is processed sequentially through image gray processing, the average value of all pixels is calculated, the difference value between the two is obtained through a perceptual hash algorithm, and the gear wear condition is judged according to the difference value.
The scheme is characterized in that a detection box or a detection system for automatic sampling detection is provided, sampling, dilution, filtration, photographing and detection analysis of lubricating grease in the split gear are sequentially realized through a sampling assembly, a dilution assembly, a filtering module, a photographing module, a detection unit and the like, and an analysis result can be directly obtained on line; compared with the prior art, the detection process is automatic, the detection data is real-time, and the detection is all-weather.
The box body 70 further comprises a waste liquid recovery box 35 and a filter plate recovery box 44, the waste liquid recovery box 35 is positioned in the box body 70 below the filter module, and a waste liquid inlet is formed in the position, corresponding to the filter plate clamp 32, of the waste liquid recovery box 35; the filter plate recycling box 44 is located in the box body 70 below the photographing module, and a recycling opening is formed in the filter plate recycling box 44 corresponding to one end, far away from the filter plate clamp 32, of the horizontal belt conveyor 43. The diluent adopts JQ-150 butter cleaning agent which is transparent liquid.
The above description is intended to describe in detail the preferred embodiments of the present invention, but the embodiments are not intended to limit the scope of the claims of the present invention, and all equivalent changes and modifications made within the technical spirit of the present invention should fall within the scope of the claims of the present invention.
Claims (8)
1. Open gear fluid fat monitoring sensing system, including host computer, communication unit and monitoring unit, its characterized in that: the monitoring unit comprises a sampling module, a diluting module, a filtering module and a photographing module, wherein the sampling module is used for sampling lubricating grease on the open gear, the sampling sample is moved into the diluting module for dilution, the filtering module is used for filtering a solution diluted by the diluting module through a filter plate, the filtered filter plate is moved into the photographing module for high-definition photographing, photographing data are sent to an upper computer through a communication unit, and the upper computer is used for analyzing the photographing data and obtaining an analysis result;
the monitoring unit further comprises a box body, the box body is installed on the ground on one side of the open gear through a shock pad, the box body comprises a box cover arranged on the side face, the sampling module is arranged at the upper end of the box body, the diluting module is arranged in the box body and is positioned below the sampling module, the filtering module is arranged right below the diluting module and can be in contact with the diluting module, and the photographing module is arranged on one side, opposite to the diluting module, in the box body;
the sampling module is arranged at the upper end of the box body and comprises a sampling gear, a driving motor, a guide frame, a scraper and a conveying frame; the guide frame is arranged at the box body end and points to the open gear, the sampling gear is arranged on the guide frame and can be driven by the driving motor to slide along the guide frame, and the sampling gear can contact the open gear and form meshing rotation; the conveying frame is vertically arranged, one end of the conveying frame is positioned at the upper end of the box body and corresponds to one end of the guide frame, which is far away from the open gear, the other end of the conveying frame is positioned in the box body, a conveying belt is arranged on the conveying frame along the length direction of the conveying frame, and the scraper is vertically arranged on the conveying belt and outwards arranged relative to the conveying frame; the sample gear can be close to with the scraper blade and form the contact to make the scraper blade scrape the lubricating grease that gets sample gear adnexed under the sample gear is rotatory, the gear that the silica gel of the minimum number of teeth that the sample gear is corresponding open gear made.
2. The open gear fluid grease monitoring and sensing system of claim 1 wherein: the dilution module comprises a dilution tank, a dilution liquid tank, a lifting frame and an ultrasonic generator, and the lifting frame is fixed in the box body; the dilution tank is positioned under the conveying frame and is arranged on the lifting frame; the upper end of the dilution tank is provided with an opening, the opening of the dilution tank is arranged corresponding to the size of the scraper, the lower end of the dilution tank is provided with a filtering port with a valve, and the ultrasonic generator is arranged on one side outside the dilution tank and corresponds to the dilution tank; the diluent tank is communicated with the upper part of the diluent tank.
3. The open gear fluid grease monitoring and sensing system of claim 2 wherein: the filter module comprises a filter plate, a filter plate clamp, a filter plate placing frame for stacking the filter plates and an electric push rod; the filter plate clamp is fixed in the box body and is positioned right below a filter port of the dilution tank; the filter plate placing frame is arranged on one side of the filter plate clamp and fixed with the box body, the electric push rod is arranged on one side of the filter plate placing frame opposite to the filter plate clamp, the electric push rod is horizontal and arranged towards the filter plate clamp, and the electric push rod can horizontally push the filter plates at the lower end of the filter plate placing frame to move to the filter plate clamp.
4. An open gear fluid grease monitoring and sensing system according to claim 3 wherein: the photographing module is arranged adjacent to the filter plate clamp; the module of shooing includes camera, LED lamp, horizontal belt feeder, the camera setting is in the box and the vertical setting downwards of camera lens, horizontal belt feeder one end is close to filter plate clamp and horizontal belt feeder and is located one side that electric putter was kept away from to the filter plate clamp, and the horizontal belt feeder other end is located under the camera lens, the LED lamp sets up at camera lens box inner wall all around.
5. The open gear fluid grease monitoring and sensing system of claim 4 wherein: the filter plate recovery device also comprises a waste liquid recovery box and a filter plate recovery box, wherein the waste liquid recovery box is positioned in the box body below the filter module, and a waste liquid inlet is formed in the waste liquid recovery box corresponding to the filter plate clamp; the filter plate recycling bin is located in the box below the photographing module, and a recycling opening is formed in one end, away from the filter plate clamp, of the filter plate recycling bin, corresponding to the horizontal belt conveyor.
6. The open gear fluid grease monitoring and sensing system of claim 1 wherein: the sampling gear is made of silica gel materials, and a plurality of concave holes are uniformly distributed on the tooth surface of the sampling gear; the cross section of one movable end of the scraper is U-shaped.
7. An open gear fluid grease monitoring and sensing system according to claim 3 wherein: the filter plate clamp comprises two limiting strips, wherein two opposite sides of the limiting strips are provided with limiting grooves which are oppositely arranged, and the limiting grooves form a filter plate passing channel.
8. An open gear fluid grease monitoring and sensing system according to claim 3 wherein: the filter plate is circular setting, is filter paper layer, rigid plastic layer and filter paper layer from top to bottom in proper order, be equipped with the through-hole in the middle of the rigid plastic layer, through-hole diameter size is less than liquid outlet diameter size.
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FI124222B (en) * | 2009-09-07 | 2014-05-15 | Moventas Gears Oy | Method in gearbox |
CN106092566A (en) * | 2016-06-30 | 2016-11-09 | 武汉理工大学 | A kind of by gear-box state of wear visual monitoring system and monitoring method thereof |
CN106053063B (en) * | 2016-08-02 | 2018-11-23 | 盛瑞传动股份有限公司 | A kind of differential spider pinion shaft fatigue wear testing stand and its test method |
CN107014607A (en) * | 2017-04-18 | 2017-08-04 | 西安工业大学 | A kind of frictional vibration test device and its method of testing |
CN109269801B (en) * | 2018-09-27 | 2020-08-21 | 中北大学 | A gear box fault monitoring device for wind-powered electricity generation |
CN109900600B (en) * | 2019-03-29 | 2021-04-02 | 合肥工业大学 | Online intelligent detection type ferrograph analyzer and detection method thereof |
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