CN217596444U - Robot welding workstation for high-speed rail embedded parts - Google Patents
Robot welding workstation for high-speed rail embedded parts Download PDFInfo
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- CN217596444U CN217596444U CN202221236176.3U CN202221236176U CN217596444U CN 217596444 U CN217596444 U CN 217596444U CN 202221236176 U CN202221236176 U CN 202221236176U CN 217596444 U CN217596444 U CN 217596444U
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Abstract
The utility model discloses a high-speed railway built-in fitting robot weldment work station, including welding robot, frame, equipment base and anti-deformation supporting shoe, the welding robot is located the inside of frame, the place ahead of welding robot is equipped with the equipment base, bolted connection anchor clamps support is passed through at the top of equipment base, the top of anchor clamps support is equipped with positioning fixture, positioning fixture includes channel positioning fixture and stock positioning fixture. According to the robot welding workstation for the high-speed rail embedded parts, the anti-deformation supporting block is used as the main body, and all parts are combined, so that the anti-deformation effect in the welding process is achieved, the problem that a traditional channel can be bent after being machined is solved, the channel is bent by pressing through the cam pressing plate mechanism, and then the channel can be automatically rebounded to form a straight state in the welding process, so that the subsequent straightening process can be omitted through anti-deformation measures, the whole structure is simple, and the production efficiency and the product quality are improved during operation.
Description
Technical Field
The utility model relates to a channel processing technology field specifically is high-speed railway built-in fitting robot weldment work station.
Background
The pre-buried channel belongs to one of the components of a subway high-speed railway tunnel, is a part for supporting a contact network in the construction of a high-speed railway and is used for the tunnel engineering of the high-speed railway, and the channel is poured into concrete in a pre-buried mode and is used for fixing the contact network, communication signals and power equipment.
The existing channel processing usually adopts manual assembly to channel and anchor rod, then manual welding, the effect of welding completion back stress takes place to be crooked, this bending is uncontrollable, can not reach the size of institute, just need be bent into the same size with the bending roll machine with every built-in fitting, in order to get into the bending roll machine smoothly, just need be with stress deformation's channel alignment, such manual production mode has the welding quality uncontrollable, inefficiency, the loaded down with trivial details scheduling problem of technology.
SUMMERY OF THE UTILITY MODEL
The utility model provides a not enough to prior art, the utility model provides a high-speed railway built-in fitting robot weldment work station, it adopts manual group to channel and stock to have solved current channel processing usually, then manual welding again, the effect of welding completion back stress takes place crooked, this bending is uncontrollable, can't reach the size of formulating, just need be curved into the same size with the bending roll with every built-in fitting, in order to get into the bending roll smoothly, just need be with stress deformation's channel alignment, there is welding quality uncontrollable in such manual production mode, the inefficiency, the problem of the loaded down with trivial details scheduling problem of technology.
In order to achieve the above purpose, the utility model discloses a following technical scheme realizes: high-speed railway built-in fitting robot weldment work station, including welding robot, frame, equipment base and anti-deformation supporting shoe, the welding robot is located the inside of frame, the place ahead of welding robot is equipped with the equipment base, bolted connection anchor clamps support is passed through at the top of equipment base, the top of anchor clamps support is equipped with positioning fixture, positioning fixture includes channel positioning fixture and stock positioning fixture, channel positioning fixture's surface is equipped with anti-deformation supporting shoe, cam clamp mechanism is connected through the cradling piece in channel positioning fixture's top.
Preferably, the bottom of the frame is connected with the shielding curtains in an embedded mode, and the number of the shielding curtains is four.
Preferably, the back of the welding robot is provided with a welding control device, and the welding control device is connected with the welding robot through a line.
Preferably, the stock positioning fixture includes stopper around stock impels slip table, stock compression cylinder, stock locating piece, the tight piece of stock clamp, stock pressure head and the stock, the side sliding connection stock that the stock impels the slip table compresses tightly the cylinder, the stock pressure head is connected through the mode of inlaying in the bottom that the stock compressed tightly the cylinder, the stock compresses tightly the below of cylinder and connects stopper around the stock through the pivot.
Preferably, anchor rod clamping blocks are arranged on two sides of the bottom of the anchor rod pressing cylinder, and the bottom of the anchor rod pressing cylinder is connected with an anchor rod positioning block in an embedded mode.
Preferably, the channel positioning fixture comprises a front channel pneumatic pressing block, a rear channel pneumatic pressing block, an upper channel upper pressing cylinder, a lower channel pressing cylinder and a front channel limiting block, the front channel pneumatic pressing block and the rear channel pneumatic pressing block are arranged on one side of the fixture support, the upper channel pneumatic pressing cylinder and the lower channel pneumatic pressing cylinder are arranged on the other side of the fixture support, and the front channel limiting block and the rear channel limiting block are arranged on opposite surfaces of the front channel pneumatic pressing block and the rear channel pneumatic pressing block.
Preferably, the outside of frame is equipped with the button control frame, the welding robot is connected through the circuit to the button control frame.
The utility model provides a high-speed railway built-in fitting robot weldment work station. The method has the following beneficial effects:
the robot welding workstation for the high-speed rail embedded parts adopts the anti-deformation supporting block as a main body and is combined with various parts, so that the anti-deformation effect in the welding process is achieved, and the problem that a traditional channel can be bent after being processed is solved.
Drawings
Fig. 1 is a schematic overall structure diagram of the present invention;
FIG. 2 is a side view of the apparatus base of the present invention;
FIG. 3 is a schematic structural view of the channel positioning jig of the present invention;
FIG. 4 is a schematic view of the front and rear limiting blocks of the channel of the present invention;
fig. 5 is a schematic structural view of the anchor rod propulsion sliding table of the present invention;
figure 6 is the utility model discloses an anchor rod compresses tightly cylinder side view.
In the drawing, a welding robot-1, a frame-2, a shielding curtain-3, a welding control device-4, an equipment base-5, a clamp support-6, a positioning clamp-7, a channel positioning clamp-8, an anchor rod positioning clamp-9, an anchor rod pushing sliding table-10, an anchor rod pressing cylinder-11, an anchor rod positioning block-12, an anchor rod clamping block-13, an anchor rod pressing head-14, an anchor rod front and rear limiting block-15, a cam pressing plate mechanism-16, a channel front and rear pneumatic pressing block-17, a channel upper and lower pressing cylinder-18, a channel front and rear limiting block-19, a reverse deformation supporting block-20 and a button control frame-21.
Detailed Description
The technical solutions in the embodiments of the present invention will be described clearly and completely with reference to the accompanying drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only some embodiments of the present invention, not all embodiments. Based on the embodiments in the present invention, all other embodiments obtained by a person skilled in the art without creative work belong to the protection scope of the present invention.
Referring to fig. 1-6, an embodiment of the present invention provides a technical solution: high-speed railway built-in fitting robot weldment work station, including welding robot 1, frame 2, equipment base 5 and anti-deformation supporting shoe 20, welding robot 1 is located the inside of frame 2, welding robot 1's the place ahead is equipped with equipment base 5, bolted connection anchor clamps support 6 is passed through at equipment base 5's top, the top of anchor clamps support 6 is equipped with positioning fixture 7, positioning fixture 7 includes channel positioning fixture 8 and stock positioning fixture 9, channel positioning fixture 8's surface is equipped with anti-deformation supporting shoe 20, cam clamp mechanism 16 is connected through the cradling piece in channel positioning fixture 8's top, combines cam clamp mechanism 16, channel positioning fixture 8 isotructure through the anti-deformation supporting shoe 20 that is equipped with, just can take anti-deformation measure to reach the straight effect in welding back like this before carrying out welding process to the channel, and the practicality is stronger.
The bottom of frame 2 is through the mode connection shielding curtain 3 of inlaying, the quantity of shielding curtain 3 is equipped with the four sides, owing to the shielding curtain 3 structure that is equipped with, can utilize shielding curtain 3 to play the effect of sheltering from outside personnel at the in-process of this workstation operation.
Anchor rod positioning fixture 9 includes anchor rod propulsion slip table 10, anchor rod compresses tightly cylinder 11, anchor rod locating piece 12, anchor rod clamp piece 13, anchor rod pressure head 14 and anchor rod front and back stopper 15, the side sliding connection anchor rod that the anchor rod impels slip table 10 compresses tightly cylinder 11, anchor rod pressure head 14 is connected through the mode of inlaying to the bottom that the anchor rod compressed tightly cylinder 11, the anchor rod compresses tightly stopper 15 around the below of cylinder 11 is connected the anchor rod through the pivot, through stopper 15 around the anchor rod that is equipped with, can play accurate spacing effect to the position of anchor rod, and the functionality is stronger.
The anchor rod compresses tightly the bottom both sides of cylinder 11 and is equipped with anchor rod and presss from both sides tight piece 13, anchor rod locating piece 12 is connected through the mode of gomphosis to the bottom that the anchor rod compressed tightly cylinder 11, owing to the anchor rod that is equipped with presss from both sides tight piece 13, can play the tight effect of both sides clamp to the anchor rod when using.
The channel positioning clamp 8 comprises a front channel pneumatic pressing block 17, a rear channel pneumatic pressing block 17, an upper channel pressing cylinder 18, a lower channel pressing cylinder 18 and a front channel limiting block 19, the front channel pneumatic pressing block 17 and the rear channel pneumatic pressing block 17 are arranged on one side of the clamp support 6, the upper channel pressing cylinder 18 and the lower channel pressing cylinder 18 are arranged on the other side of the clamp support 6, the front channel pneumatic pressing block 17 and the rear channel pneumatic pressing block 17 are oppositely provided with the front channel limiting block 19 and the rear channel limiting block 19, and due to the fact that the channel positioning clamp 8 is arranged, the effect of clamping and fixing can be achieved on the channel, and the clamping stability is high.
Frame 2's outside is equipped with button control frame 21, button control frame 21 passes through line connection welding robot 1, through the button control frame 21 that is equipped with, can be by the staff operation control outside frame 2, unusual convenience during the use.
The working principle is as follows: when the high-speed rail embedded part robot welding workstation is applied, the whole workstation is composed of a device base 5, a channel positioning clamp 8, an anchor rod positioning clamp 9, a welding robot 1 and the like, when the channel is welded, firstly, a worker puts the channel on a reversible deformation supporting block 20, and utilizes a front pneumatic pressing block and a rear pneumatic pressing block 17 of the channel to realize the front and rear pressing effect, then, the channel upper and lower pressing cylinders 18 are started to drive pressing blocks at the bottom of the channel upper and lower pressing cylinders 18 to press up and down, then, the worker presses and bends the channel through a cam pressing plate mechanism 16, the bending size is controlled by the reversible deformation supporting block 20 with different heights, after the channel is positioned and clamped, the anchor rod positioning clamp 9 is started to push the anchor rod positioning clamp 9 to be in place, then, the anchor rod is pressed up and down, the high-speed rail embedded part is assembled, next, the robot starts welding between the high-speed rail embedded part and the channel, after the channel is welded, the channel pressing mechanism is opened pneumatically, the anchor rod clamp returns, the cam pressing plate mechanism 16 is loosened manually, the channel is restored to a straight finished product is taken, the straightening efficiency is greatly improved, and the whole straightening efficiency is greatly improved.
The utility model discloses a welding robot 1, frame 2, shielding curtain 3, welding control device 4, equipment base 5, anchor clamps support 6, positioning fixture 7, channel positioning fixture 8, stock positioning fixture 9, stock impel slip table 10, stock compress tightly cylinder 11, stock locating piece 12, stock clamp 13, stock pressure head 14, stock front and back stopper 15, cam clamp plate mechanism 16, pneumatic clamp block 17 around the channel, channel upper and lower compress tightly cylinder 18, channel front and back stopper 19, anti-deformation supporting shoe 20, button control frame 21, the part is the general standard component or the part that technical staff in the field knows, its structure and principle all can learn through the technical manual or through conventional experimental method to learn, the problem that the utility model solves is that the current channel processing usually adopts manual group to channel and stock, then manual welding, the utility model discloses a through the mutual combination of above-mentioned parts, through adopting anti-deformation supporting shoe 20 as the main part, and combining each spare part, reach the effect of anti-deformation in the welding process, because channel positioning fixture 8 comprises front and back stopper, front and back compact heap, upper and lower compressing cylinder, anti-deformation supporting shoe 20, cam clamp plate mechanism 16, etc., like this when welding the channel, only need to put it on anti-deformation supporting shoe 20 first, then compress forward and backward, compress upward and downward, the cam pressing plate mechanism 16 is used for bending the channel, and then the channel can automatically rebound to form a straight state in the welding process, so that the subsequent straightening process can be omitted by taking the counter deformation measure, and the production efficiency and the product quality are improved during the operation.
The basic principles and the main features of the invention and the advantages of the invention have been shown and described above, it will be evident to those skilled in the art that the invention is not limited to the details of the foregoing illustrative embodiments, but that the invention may be embodied in other specific forms without departing from the spirit or essential characteristics of the invention. The present embodiments are therefore to be considered in all respects as illustrative and not restrictive, the scope of the invention being indicated by the appended claims rather than by the foregoing description, and all changes which come within the meaning and range of equivalency of the claims are therefore intended to be embraced therein. Any reference sign in a claim should not be construed as limiting the claim concerned.
Furthermore, it should be understood that although the present specification describes embodiments, not every embodiment includes only a single embodiment, and such description is for clarity purposes only, and it is to be understood that all embodiments may be combined as appropriate by one of ordinary skill in the art to form other embodiments as will be apparent to those of skill in the art from the description herein.
Claims (7)
1. High-speed railway built-in fitting robot weldment work station, its characterized in that: including welding robot (1), frame (2), equipment base (5) and anti-deformation supporting shoe (20), welding robot (1) is located the inside of frame (2), the place ahead of welding robot (1) is equipped with equipment base (5), bolted connection anchor clamps support (6) are passed through at the top of equipment base (5), the top of anchor clamps support (6) is equipped with positioning fixture (7), positioning fixture (7) are including channel positioning fixture (8) and stock positioning fixture (9), the surface of channel positioning fixture (8) is equipped with anti-deformation supporting shoe (20), cam clamp plate mechanism (16) is connected through the cradling piece in the top of channel positioning fixture (8).
2. The high-speed rail embedded part robot welding workstation of claim 1, characterized in that: the bottom of frame (2) is through the mode connection shielding curtain (3) of inlaying, the quantity of shielding curtain (3) is equipped with the four sides.
3. The high-speed rail embedded part robot welding workstation of claim 1, characterized in that: the back of welding robot (1) is equipped with welding control device (4), welding control device (4) pass through line connection welding robot (1).
4. The high-speed rail embedded part robot welding workstation of claim 1, characterized in that: anchor rod positioning fixture (9) include that the anchor rod impels slip table (10), anchor rod to compress tightly stopper (15) around cylinder (11), anchor rod locating piece (12), the anchor rod clamp piece (13), anchor rod pressure head (14) and the anchor rod, the side sliding connection anchor rod that the anchor rod impeld slip table (10) compresses tightly cylinder (11), the anchor rod pressure head (14) is connected through the mode of inlaying in the bottom that the anchor rod compressed tightly cylinder (11), stopper (15) around the anchor rod is connected through the pivot in the below that the anchor rod compressed tightly cylinder (11).
5. The high-speed rail embedded part robot welding workstation of claim 4, characterized in that: the anchor rod pressing air cylinder is characterized in that anchor rod clamping blocks (13) are arranged on two sides of the bottom of the anchor rod pressing air cylinder (11), and the bottom of the anchor rod pressing air cylinder (11) is connected with an anchor rod positioning block (12) in an embedded mode.
6. The high-speed rail embedded part robot welding workstation of claim 1, characterized in that: the channel positioning fixture (8) comprises a front channel pneumatic pressing block (17), a rear channel pneumatic pressing block (17), a vertical channel pressing cylinder (18) and a front channel limiting block (19) and a rear channel limiting block (19), wherein the front channel pneumatic pressing block (17) and the rear channel pneumatic pressing block (17) are arranged on one side of the fixture support (6), the vertical channel pressing cylinder (18) is arranged on the other side of the fixture support (6), and the front channel pneumatic pressing block (17) and the rear channel pneumatic pressing block (17) are opposite to each other and provided with the front channel limiting block (19) and the rear channel limiting block (19).
7. The robot welding workstation for high-speed rail embedded parts according to claim 1, wherein: the outside of frame (2) is equipped with button control frame (21), button control frame (21) pass through line connection welding robot (1).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202221236176.3U CN217596444U (en) | 2022-05-23 | 2022-05-23 | Robot welding workstation for high-speed rail embedded parts |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202221236176.3U CN217596444U (en) | 2022-05-23 | 2022-05-23 | Robot welding workstation for high-speed rail embedded parts |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN217596444U true CN217596444U (en) | 2022-10-18 |
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ID=83569551
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202221236176.3U Active CN217596444U (en) | 2022-05-23 | 2022-05-23 | Robot welding workstation for high-speed rail embedded parts |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN217596444U (en) |
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2022
- 2022-05-23 CN CN202221236176.3U patent/CN217596444U/en active Active
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