CN217596118U - Wicking device of inductance - Google Patents
Wicking device of inductance Download PDFInfo
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- CN217596118U CN217596118U CN202221596576.5U CN202221596576U CN217596118U CN 217596118 U CN217596118 U CN 217596118U CN 202221596576 U CN202221596576 U CN 202221596576U CN 217596118 U CN217596118 U CN 217596118U
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Abstract
The utility model provides a wicking device of inductance relates to inductance production technical field, include: wicking mechanism, wicking mechanism includes: a tin furnace, wherein a tin soldering pool is arranged on the tin furnace; the tin immersion bracket is arranged above the tin furnace, a jig is arranged above the tin immersion bracket corresponding to the tin soldering pool, one side of the jig, which faces the tin soldering pool, is loaded with at least one inductor for exposing the electrode, and the tin immersion bracket drives the jig to move up and down through the height adjusting mechanism to perform tin immersion; the leveling mechanism is arranged beside the wicking mechanism and comprises a fan, and a tuyere of the fan is arranged towards an electrode of the inductor. The induction electrode tin immersion soldering machine has the beneficial effects that the structure is simple, the installation and the operation are convenient, the practicability is strong, the tin accumulation problem after the induction electrode is immersed in tin is effectively solved by arranging the leveling mechanism, the surface of the electrode is smooth, the weldability is good, and the product yield is high; the human resources are effectively saved, meanwhile, the adverse effect caused by human factors is avoided, the production efficiency can be improved, and the production cost is reduced.
Description
Technical Field
The utility model relates to an inductance production technical field especially relates to a wicking device of inductance.
Background
With the development of science and technology, electronic device products are widely applied to various fields such as personal computers, mobile equipment, automotive electronics, medical equipment, communication, household appliances, industrial control and the like, great convenience is brought to our lives, inductors are electronic devices with very high utilization rate, and the performance of the inductors occupies an important position in the application of rear-end electronic devices.
In the inductance course of working, need coat the tin that the one deck solderability is good, show good wetting on the inductance electrode, welding when conveniently assembling improves the welding success rate, and then guarantees to form firm connection in the assembly process, and the tin layer can also play the anti-oxidation effect of protection in addition, can resist oxidation and corrode the electrode pin, avoids solder joint in use to break down, improves the reliability of inductance.
The current method for processing the electrode of the inductor adopts two processes of electroplating and tin immersion. In the traditional electroplating process, an inductance product needs to be immersed in an electroplating solution, and a conductive metal layer is attached to the surface of an electrode to form a tin layer by utilizing an electrolysis principle, but the process needs to immerse the product in the liquid for 8-12 hours, so that water vapor easily enters the product, and the hidden troubles of foaming and seeping plating problems appear on a paint layer sprayed on the surface of the product; and tin immersion process has solved this problem well, but still has not enoughly, and current tin immersion process is with inductance electrode immersion tin stove for electrode surface adheres to tin, forms the tin layer, and the tin layer on surface mainly adopts the natural levelling mode, but this kind of mode can make the tin on surface easily produce and pile tin, influences the product welding, easily produces the defective products, finally makes the product yield low, and manufacturing cost is high.
SUMMERY OF THE UTILITY MODEL
To the problem that exists among the prior art, the utility model provides a wicking device of inductance, include:
wicking mechanism, wicking mechanism includes:
the tin furnace is provided with a tin soldering pool;
the tin immersion bracket is arranged above the tin furnace, a jig is arranged above the tin immersion bracket corresponding to the soldering tin pool, at least one inductor for exposing an electrode is loaded on one side of the jig facing the soldering tin pool, and the tin immersion bracket drives the jig to move up and down through a height adjusting mechanism to perform tin immersion;
leveling mechanism, set up in wicking mechanism's side, leveling mechanism includes a fan, the tuyere orientation of fan the inductance the electrode sets up.
Preferably, the wicking support comprises:
the sliding part is connected with the height adjusting structure;
the two L-shaped support arms are symmetrically fixed at two ends of the sliding part, a connecting piece is arranged on the inner side of one end, deviating from the sliding part, of each L-shaped support arm, and two ends of the jig are correspondingly connected between the two L-shaped support arms through the connecting pieces in a clamping mode.
Preferably, the wicking support further comprises an angle adjusting mechanism, and the angle adjusting mechanism comprises:
the first rotating shaft sequentially penetrates through the two L-shaped support arms, and one end of the first rotating shaft is provided with a first driving part;
the two second rotating shafts are respectively penetrated through one ends of the two L-shaped support arms, which are away from the sliding part, and are correspondingly connected with the connecting piece;
and the two transmission belts are respectively arranged on the outer sides of the two L-shaped support arms and correspondingly sleeved on the first rotating shaft and the second rotating shaft.
Preferably, each connecting piece is provided with a clamping groove, two ends of the jig are provided with clamping blocks corresponding to the two clamping grooves, and the jig is clamped between the two L-shaped support arms through the clamping blocks and the corresponding clamping grooves.
Preferably, the height adjusting mechanism comprises a support frame, a cylindrical body is arranged above the support frame, a second driving part is arranged above the cylindrical body, and the cylindrical body is connected with the sliding part in a sliding manner.
Preferably, one side of the jig facing the soldering tin pool is provided with at least one groove, and a magnet is respectively attached to each groove to load and adsorb the inductor.
Preferably, the fan is fixed on the side of the tin immersion mechanism through a fan bracket.
Preferably, the bottom both sides of fan outwards extend and form the extension board, the extension board and the fan support is last to be equipped with a plurality of waist type holes correspondingly, the fan is fixed in through wearing to establish the locking screw in waist type hole the side of wicking mechanism.
Preferably, a heating device and a temperature controller connected with the heating device are arranged inside the fan, and a temperature adjusting knob is arranged outside the fan.
Preferably, the tin immersion mechanism, the height adjusting mechanism and the leveling mechanism are fixed on a base, and two sides of the tin furnace are fixed on the base through a fixing plate respectively.
The technical scheme has the following advantages or beneficial effects:
(1) The structure is simple, the installation and the operation are convenient, the practicability is strong, the problem of tin stacking after the inductance electrode is dipped in tin is effectively solved by arranging the leveling mechanism, the surface of the electrode is smooth, the weldability is good, and the product yield is high;
(2) Need not artifical handheld tool and carry out wicking and flattening, avoid the adverse effect that the artificial reason produced when effectively practicing thrift manpower resources, and can improve production efficiency, reduced manufacturing cost.
Drawings
Fig. 1 is a schematic view of an overall structure of an inductor wicking device according to a preferred embodiment of the present invention;
fig. 2 is a schematic structural view of a wicking structure and a height adjustment mechanism according to a preferred embodiment of the present invention;
fig. 3 is a schematic view of a jig according to a preferred embodiment of the present invention.
Detailed Description
The present invention will be described in detail below with reference to the accompanying drawings and specific embodiments. The present invention is not limited to this embodiment, and other embodiments may also belong to the scope of the present invention as long as the gist of the present invention is satisfied.
In a preferred embodiment of the present invention, based on the above problems existing in the prior art, there is provided an inductor wicking device, as shown in fig. 1 to 3, including:
wicking mechanism, wicking mechanism includes:
the tin furnace 1, the tin furnace 1 is equipped with a soldering tin pool 2;
the tin immersion bracket is arranged above the tin furnace 1, a jig 3 is erected above the tin immersion bracket corresponding to the tin soldering pool 2, at least one inductor 4 exposing an electrode is loaded on one side of the jig 3 facing the tin soldering pool 2, and the tin immersion bracket drives the jig 3 to move up and down through a height adjusting mechanism to perform tin immersion;
the leveling mechanism is arranged beside the wicking mechanism and comprises a fan 5, and a tuyere 6 of the fan 5 is arranged towards the electrode of the inductor 4.
Specifically, in this embodiment, when carrying out the wicking operation, at first on treating the inductance loading of wicking to tool 3, at this moment, tool 3 is located soldering tin pond 2's top, drive the wicking support downstream through control height adjustment mechanism afterwards and carry out the wicking in until inductance 4 dips in soldering tin pond 2, and after the wicking is accomplished, drive the wicking support upstream to inductance 4 through control height adjustment mechanism and be located the top of soldering tin pond 2, can control fan 5 and start this moment, 6 play wind of tuyere blows to the electrode surface of inductance 4, carry out the flattening operation to the electrode surface of inductance 4, effectively solved the heap tin problem after the inductance electrode wicking, make electrode surface level and smooth, solderability is good, the product yield is high.
Preferably, can control above-mentioned height adjusting mechanism through the mode of outside configuration controller to and carry out automatic control to the air-out temperature of fan etc. realize that the automation of wicking and flattening is gone on, need not artifical handheld tool and carry out wicking and flattening, avoid the adverse effect that the human factor produced when effectively practicing thrift manpower resources, and can improve production efficiency, reduced manufacturing cost. It is understood that the controller may be implemented by a host computer including, but not limited to, a control system, which is not shown in the figures.
The utility model discloses a preferred embodiment, the wicking support includes:
a slider 7 connected to the height adjustment structure;
two L type support arms 8, the symmetry is fixed in the both ends of slider 7, and the inboard that deviates from the one end of slider 7 of every L type support arm 8 is equipped with a connecting piece 9 respectively, and the both ends of tool 3 correspond respectively through connecting piece 9 joint between two L type support arms 8.
The utility model discloses an in the preferred embodiment, the wicking support still includes an angle adjustment mechanism, and angle adjustment mechanism includes:
the first rotating shaft 10 sequentially penetrates through the two L-shaped support arms 8, and one end of the first rotating shaft 10 is provided with a first driving part 11;
two second rotating shafts 12 respectively penetrate through one ends of the two L-shaped support arms 8, which are far away from the sliding part 7, and are correspondingly connected with the connecting piece 9;
the two transmission belts 13 are respectively disposed on the outer sides of the two L-shaped support arms 8 and are correspondingly sleeved on the first rotating shaft 10 and the second rotating shaft 12.
Specifically, in this embodiment, when carrying out wicking operation or flattening operation, can rotate through controlling first pivot 10 of 11 drives of first drive disk assembly according to the demand, and then drive two second pivots 12 synchronous rotations through two transmission band 13 to drive two connecting pieces 9 synchronous rotations, realize the angle modulation to tool 3, realize the angle of the electrode of the inductance 3 that loads on tool 3 promptly, when wicking operation, can adjust the wicking angle according to the demand. Simultaneously because the angle of blowing of tuyere 6 of fan 5 is not adjustable, when leveling, can adjust the angle between the electrode of inductance 3 and tuyere 6 according to the demand, make inductance 3's electrode face perpendicular or have certain inclination towards tuyere 6 to guarantee better flattening effect. The first driving part 11 may be a servo motor.
The utility model discloses an in the embodiment of preferred, a draw-in groove 14 has been seted up on every connecting piece 9 respectively, and the both ends of tool 3 are equipped with the fixture block 15 corresponding to two draw-in grooves 14, and tool 3 passes through fixture block 15 and the 14 joints of draw-in groove that correspond between two L type support arms 8.
Specifically, in this embodiment, through setting up corresponding draw-in groove 14, can realize the detachability of tool 3, when loading inductance 4, or when dismantling inductance 4 after wicking and flattening are accomplished, can pull down tool 3 from the device, convenient operation.
In the preferred embodiment of the present invention, the height adjusting mechanism includes a supporting frame 16, a column 17 is disposed above the supporting frame 16, a second driving member 18 is disposed above the column 17, and the column 17 is slidably connected to the sliding member 7.
Specifically, in this embodiment, a slide rail along the vertical direction may be correspondingly disposed on the cylindrical body 17, a screw rod may be correspondingly disposed inside the cylindrical body 17, and the second driving component 18 controls the screw rod to rotate so as to enable the sliding component 7 to move up and down along the slide rail. It should be understood that the above-mentioned implementation by a screw rod is only one embodiment, and is not limited thereto, and the specific structure of the height adjusting mechanism here is the prior art, and is not specifically shown in the drawings. The second driving member 18 may be a servo motor.
In a preferred embodiment of the present invention, at least one groove 19 is formed on one side of the jig 3 facing the solder bath 2, and a magnet is attached to each groove 19 for loading and adsorbing the inductor 4.
Specifically, in this embodiment, the overall longitudinal section of the jig 3 may be T-shaped. One side of tool 3 towards soldering tin pond 2 can set up the recess 19 of a rectangular shape to paste magnet in recess 19, realize once can adsorbing a plurality of inductances 4, each inductance 4's electrode outwards arranges in proper order and adsorbs on magnet, prepares for the wicking on next step. It will be understood that the number and arrangement of the grooves 19 are not limited thereto.
In the preferred embodiment of the present invention, the fan 5 is fixed to the side of the wicking mechanism through a fan bracket 20.
The utility model discloses an in the preferred embodiment, the outside extension in bottom both sides of fan 5 forms extension board 21, and it is equipped with a plurality of waist type holes 22 to correspond on extension board 21 and the fan support 20, and fan 5 is fixed in the side of wicking mechanism through the locking screw who wears to establish waist type hole 22.
Specifically, in this embodiment, by using the waist-shaped hole 22 for fixing, the hole length of the waist-shaped hole 22 can be designed as required, so that the waist-shaped hole 22 can be used as a slideway to adjust the relative position between the blower 5 and the tin furnace under the condition that the blower bracket 20 is fixed.
The utility model discloses an in the preferred embodiment, fan 5 is inside to be equipped with heating device and to connect heating device's temperature controller, and fan 5's outside is equipped with a tempering knob 23.
Specifically, in this embodiment, the temperature controller can control the operating state of the heating device according to the temperature adjustment of the temperature adjustment knob 23, so that the air nozzle can blow out hot air at different temperatures, and the leveling effect is improved. The arrangement of the heating device and the thermostat is not shown in the figure.
In the preferred embodiment of the present invention, the wicking mechanism, the height adjustment mechanism and the leveling mechanism are fixed on a base 24, and both sides of the solder pot 1 are fixed on the base 24 through a fixing plate 25.
Specifically, in this embodiment, realize the integration of this device through setting up base 24, whole integrated level is high, can effectively fix tin stove 1 through setting up fixed plate 25, prevents that it from removing about and influence the wicking effect.
More preferably, a temperature control assembly (not shown in the figure) is correspondingly disposed inside the tin furnace 1, a temperature control button 26 is correspondingly disposed on a side surface of the tin furnace 1, and the temperature control assembly can be adjusted by the temperature control button 26 to further control the temperature of the tin liquid loaded in the tin furnace pool 2.
The above description is only a preferred embodiment of the present invention, and not intended to limit the scope and the embodiments of the present invention, and it should be appreciated by those skilled in the art that the equivalent and obvious modifications made in the description and the drawings should be included within the scope of the present invention.
Claims (10)
1. An immersion tin device of an inductor, comprising:
wicking mechanism, wicking mechanism includes:
the tin furnace is provided with a tin soldering pool;
the tin immersion bracket is arranged above the tin furnace, a jig is erected above the tin immersion bracket corresponding to the soldering tin pool, at least one inductor exposing an electrode is loaded on one side of the jig facing the soldering tin pool, and the tin immersion bracket drives the jig to move up and down through a height adjusting mechanism to perform tin immersion;
the leveling mechanism is arranged on the side of the tin immersion mechanism and comprises a fan, and a wind nozzle of the fan faces the inductor and the electrode is arranged.
2. The wicking apparatus of claim 1, wherein the wicking support comprises:
the sliding part is connected with the height adjusting structure;
the two L-shaped support arms are symmetrically fixed at two ends of the sliding part, a connecting piece is arranged on the inner side of one end, deviating from the sliding part, of each L-shaped support arm, and two ends of the jig are correspondingly connected between the two L-shaped support arms through the connecting pieces in a clamping mode.
3. The wicking apparatus of claim 2, wherein the wicking support further comprises an angle adjustment mechanism, the angle adjustment mechanism comprising:
the first rotating shaft sequentially penetrates through the two L-shaped support arms, and one end of the first rotating shaft is provided with a first driving part;
the two second rotating shafts are respectively penetrated through one ends of the two L-shaped support arms, which are far away from the sliding part, and are correspondingly connected with the connecting piece;
and the two transmission belts are respectively arranged on the outer sides of the two L-shaped support arms and correspondingly sleeved on the first rotating shaft and the second rotating shaft.
4. The wicking device of claim 2 or 3, wherein each of the connecting members is provided with a slot, the two ends of the fixture are provided with a fixture block corresponding to the two slots, and the fixture is clamped between the two L-shaped support arms through the fixture block and the corresponding slots.
5. The wicking apparatus of claim 2, wherein the height adjustment mechanism comprises a support frame, a column is disposed above the support frame, a second driving member is disposed above the column, and the column is slidably coupled to the sliding member.
6. The wicking device of claim 1, wherein a side of the fixture facing the solder bath is provided with at least one recess, and a magnet is attached to each recess for loading and attracting the inductor.
7. The wicking apparatus of claim 1, wherein the fan is fixed to a side of the wicking mechanism by a fan bracket.
8. The wicking device of claim 7, wherein two sides of the bottom of the fan extend outward to form an extension plate, the extension plate and the fan bracket are correspondingly provided with a plurality of waist-shaped holes, and the fan is fixed to the side of the wicking mechanism by a locking screw penetrating through the waist-shaped holes.
9. The wicking device of claim 1, wherein a heating device and a temperature controller connected to the heating device are disposed inside the blower, and a temperature adjusting knob is disposed outside the blower.
10. The wicking apparatus of claim 1, wherein the wicking mechanism, the height adjustment mechanism, and the leveling mechanism are fixed to a base, and wherein two sides of the solder pot are fixed to the base by a fixing plate.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202221596576.5U CN217596118U (en) | 2022-06-24 | 2022-06-24 | Wicking device of inductance |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202221596576.5U CN217596118U (en) | 2022-06-24 | 2022-06-24 | Wicking device of inductance |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN217596118U true CN217596118U (en) | 2022-10-18 |
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ID=83589300
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202221596576.5U Active CN217596118U (en) | 2022-06-24 | 2022-06-24 | Wicking device of inductance |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN217596118U (en) |
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2022
- 2022-06-24 CN CN202221596576.5U patent/CN217596118U/en active Active
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