CN217595896U

CN217595896U - Automatic surface slag removing device for zinc ingot casting

Info

Publication number: CN217595896U
Application number: CN202220528343.5U
Authority: CN
Inventors: 崔学民; 翟永周; 董凯; 葛韩杰; 薛超东; 赵江海; 周燕祥
Original assignee: Henan Yuguang Zinc Industry Co ltd
Current assignee: Henan Yuguang Zinc Industry Co ltd
Priority date: 2022-03-11
Filing date: 2022-03-11
Publication date: 2022-10-18
Anticipated expiration: 2032-03-11

Abstract

The utility model belongs to the technical field of zinc casting production in non-ferrous metal smelting industry, in particular to an automatic surface slag removing device for zinc ingot casting, which comprises a frame, a driving mechanism, a transmission mechanism and a slag removing actuating mechanism; the driving mechanism is arranged above the rack and used for providing a power source; the transmission mechanism is arranged on the rack, is connected with the driving mechanism and is used for transmitting the power of the driving mechanism to the slag-raking executing mechanism; the slag removing actuating mechanism is arranged below the rack, is connected with the transmission mechanism and is used for removing the surface slag of the zinc ingot casting. The utility model discloses the operation is taken off automatically to the table sediment that can realize the zinc ingot casting, has not only reduced intensity of labour, has improved moreover greatly and has taken off sediment efficiency.

Description

Automatic surface slag removing device for zinc ingot casting

Technical Field

The utility model belongs to the technical field of non ferrous metal smelting trade zinc founding production, concretely relates to automatic device of taking off of table sediment for zinc ingot casting.

Background

In the zinc ingot casting production process, molten zinc heated and melted by an induction furnace is poured into a zinc ingot mold through a quantitative casting device, oxidized slag is generated on the surface of the molten zinc ingot, and the surface slag of the zinc ingot needs to be removed in order to make the surface of the zinc ingot smooth and meet the quality requirement. At present, manual iron rakes are adopted for removing slag in domestic zinc ingot casting surface slag removing operation, and the defects of high operation temperature, low working efficiency, high labor intensity and the like exist.

Disclosure of Invention

In order to solve the problem that exists among the prior art, the utility model provides an automatic device of taking off of table sediment for zinc ingot casting, the operation of taking off is automatic to the table sediment that can realize zinc ingot casting, has not only reduced intensity of labour, has improved moreover greatly and has taken off sediment efficiency.

In order to achieve the above object, the utility model adopts the following technical scheme:

the utility model provides an automatic device of taking off of table sediment for zinc ingot casting, include:

a frame;

the driving mechanism is arranged above the rack and used for providing a power source;

the transmission mechanism is arranged on the rack, is connected with the driving mechanism and is used for transmitting the power of the driving mechanism to the slag-raking executing mechanism;

and the slag removing actuating mechanism is arranged below the rack, is connected with the transmission mechanism and is used for removing the zinc ingot casting surface slag.

Further, the rack comprises a main frame, a left fixing plate and a right fixing plate, the left fixing plate is vertically fixed on the left side end face of the main frame through a bolt, and the right fixing plate is vertically fixed on the right side end face of the main frame through a bolt; and a connecting plate is fixed in the middle position above the main frame.

Further, the driving mechanism comprises a power motor, and the power motor is fixed on the right side above the main frame through a bolt.

Further, the axis of the power motor and the center line of the main frame are kept on the same straight line.

Further, drive mechanism includes driving gear, driven gear and lead screw, the driving gear is installed on power motor's output shaft, the end passes through bearing and respectively with left fixed plate and right fixed plate fixed connection about the lead screw, driven gear passes through the key to be fixed at the right-hand member of lead screw, the driving gear meshes with driven gear mutually, the outside of driving gear and driven gear sets up the guard shield.

Further, the slag removing actuating mechanism comprises a guide rod, a fixed slag removing plate bracket, a movable slag removing plate bracket and a fixed slag removing plate; the left end and the right end of the guide rod are respectively fixedly connected with the left fixing plate and the right fixing plate through bolts; the movable slag raking plate bracket penetrates through the guide rod and is connected with the screw rod through threads; the movable slag skimming plate is fixed at the lower end of the movable slag skimming plate bracket through a positioning pin and a bolt; the fixed slag raking plate bracket is fixed on the left fixed plate through a bolt; the fixed slag raking plate is fixed at the lower end of the fixed slag raking plate bracket through a positioning pin and a bolt.

Furthermore, the movable slag raking plates are obliquely arranged towards the fixed slag raking plate bracket side, and the fixed slag raking plates are obliquely arranged towards the movable slag raking plate bracket side.

Compared with the prior art, the utility model has the advantages of it is following:

the utility model discloses an automatic device of taking off of table sediment for zinc ingot casting, pass through the driving gear by motor power, driven gear, the lead screw, for movable slag plate reciprocating motion of taking off provides power and supports, movable slag plate and fixed slag plate cooperation of taking off are accomplished zinc ingot table sediment and are taken off the action, realize that the automatic operation of taking off of table sediment of zinc ingot casting, replace the operation of taking off of table sediment of artifical zinc ingot casting in the past completely, need not personnel's intervention, reduce intensity of labour, reduce recruitment quantity, eliminate post high temperature radiation, burn and occupational disease hidden danger, effectively improve zinc ingot production operation condition.

Drawings

FIG. 1 is a schematic front view of an automatic top dross removing device for zinc ingot casting according to an embodiment of the present invention;

FIG. 2 is a schematic plan view of an automatic top slag removing device for zinc ingot casting according to an embodiment of the present invention.

The reference numbers in the figures denote:

1. the slag removing device comprises a main frame, 2 parts of a left fixing plate, 3 parts of a right fixing plate, 4 parts of a power motor, 5 parts of a driving gear, 6 parts of a driven gear, 7 parts of a screw rod, 8 parts of a guide rod, 9 parts of a fixed slag removing plate bracket, 10 parts of a fixed slag removing plate, 11 parts of a movable slag removing plate bracket, 12 parts of a movable slag removing plate, 13 parts of a connecting plate and 14 parts of a protective cover.

Detailed Description

In order to make the technical solutions in the present invention better understood, the technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only some embodiments of the present invention, but not all embodiments.

As shown in fig. 1 and 2, the automatic surface slag removing device for zinc ingot casting of the present embodiment includes a frame, a driving mechanism, a transmission mechanism and a slag removing actuator; the driving mechanism is arranged above the rack and used for providing a power source; the transmission mechanism is arranged on the rack, is connected with the driving mechanism and is used for transmitting the power of the driving mechanism to the slag-raking executing mechanism; the slag removing actuating mechanism is arranged below the rack, is connected with the transmission mechanism and is used for removing the surface slag of the zinc ingot casting.

The rack comprises a main frame 1, a left fixing plate 2 and a right fixing plate 3, other components are mounted at corresponding positions of the rack, the left fixing plate 2 is vertically fixed on the left end face of the main frame 1 through a bolt, and the right fixing plate 3 is vertically fixed on the right end face of the main frame 1 through a bolt; a connecting plate 13 is fixed in the middle position above the main frame 1, preferably, the lower end face of the connecting plate 13 is fixed on the main frame 1 through a bolt, and the upper end face of the connecting plate 13 is fixed on a flange of a sixth shaft of the manipulator through a bolt.

The driving mechanism comprises a power motor 4, and the power motor 4 is fixed on the right side above the main frame 1 through bolts and provides power support for the slag removing executing mechanism. Preferably, the axis of the power motor 4 is kept on the same straight line with the central line of the main frame 1.

The transmission mechanism comprises a driving gear 5, a driven gear 6 and a screw rod 7, wherein the driving gear 5 is arranged on an output shaft of the power motor 4 and drives the driven gear 6 and the screw rod 7 to rotate; the left end and the right end of the screw rod 7 are respectively and fixedly connected with the left fixing plate 2 and the right fixing plate 3 through bearings, the driven gear 6 is fixed at the right end of the screw rod 7 through a key, the driving gear 5 is meshed with the driven gear 6, power transmission is carried out through the driving gear 5 and the driven gear 6 under the driving of the power motor 4, and the screw rod 7 can freely rotate relative to the rack; a shield 14 is arranged outside the driving gear 5 and the driven gear 6, and the shield 14 plays a role in protection.

The slag removing actuating mechanism comprises a guide rod 8, a fixed slag removing plate bracket 9, a movable slag removing plate 12, a movable slag removing plate bracket 11 and a fixed slag removing plate 10; the left end and the right end of the guide rod 8 are respectively and fixedly connected with the left fixing plate 2 and the right fixing plate 3 through bolts and used for guiding the movable slag raking plate bracket 11; the movable slag raking plate bracket 11 penetrates through the guide rod 8 and is in threaded connection with the screw rod 7, so that the movable slag raking plate bracket 11 is driven to do linear reciprocating motion by the rotation of the screw rod 7; the movable slag raking plate 12 is fixed at the lower end of the movable slag raking plate bracket 11 through a positioning pin and a bolt, and the movable slag raking plate 12 is obliquely arranged towards the fixed slag raking plate bracket side; the fixed slag raking plate support 9 is fixed on the left fixing plate 2 through bolts, the fixed slag raking plate 10 is fixed at the lower end of the fixed slag raking plate support 9 through positioning pins and bolts, and the fixed slag raking plate 10 is obliquely arranged towards the movable slag raking plate support 11, so that the two slag raking plates can clamp zinc ingot surface slag.

The working principle is as follows:

firstly, fixing a connecting plate 13 on a flange plate of a sixth shaft of a manipulator, and moving an automatic removing device to the surface of a zinc ingot by the manipulator to remove surface slag of the zinc ingot; then starting a power motor 4, wherein the driving force output by the power motor 4 is transmitted by a driving gear 5 and a driven gear 6 to drive a screw rod 7 to rotate, and the rotation of the screw rod 7 drives a movable slag raking plate bracket 11 to do linear reciprocating motion along a guide rod 8; the movable slag skimming plate 12 moves towards the left fixed plate end and is matched with the fixed slag skimming plate 10 to realize the clamping of the slag skimming plate and clamp the surface slag of the zinc ingot; the manipulator moves to the blanking position, the movable slag raking plate 12 moves towards the right fixed plate end to open the slag raking plate, clamped zinc ingot surface slag is loosened, and the zinc ingot surface slag raking action is completed through the matching of the movable slag raking plate 12 and the fixed slag raking plate 10.

The utility model discloses a table sediment is automatic to be taken off and is removed device for zinc ingot casting replaces artifical zinc ingot casting's table sediment in the past completely and takes off the operation, has filled the blank that the operation does not have mechanized equipment is taken off to internal zinc ingot casting table sediment, has improved the mechanized level of trade operation.

Unless defined otherwise, technical or scientific terms used herein shall have the ordinary meaning as understood by one of ordinary skill in the art to which this invention belongs. The use of the terms "a" or "an" and the like in the description and in the claims of this application do not necessarily denote a limitation of quantity. The word "comprising" or "comprises", and the like, means that the element or item listed before the word covers the element or item listed after the word and its equivalents, but does not exclude other elements or items. "upper", "lower", "left", "right", and the like are used only to indicate relative positional relationships, and when the absolute position of the object being described is changed, the relative positional relationships may also be changed accordingly.

Finally, it is to be noted that: the above description is only the preferred embodiment of the present invention, which is only used to illustrate the technical solution of the present invention, and is not used to limit the protection scope of the present invention. Any modification, equivalent replacement, or improvement made within the spirit and principle of the present invention is included in the protection scope of the present invention.

Claims

1. A device is taken off automatically to table sediment for zinc ingot casting which characterized in that includes:

a frame;

2. The automatic surface slag removing device for zinc ingot casting according to claim 1, wherein the frame comprises a main frame, a left fixing plate and a right fixing plate, the left fixing plate is vertically fixed on the left end face of the main frame through a bolt, and the right fixing plate is vertically fixed on the right end face of the main frame through a bolt; and a connecting plate is fixed in the middle position above the main frame.

3. The automatic surface slag removing device for zinc ingot casting according to claim 2, wherein the driving mechanism comprises a power motor, and the power motor is fixed on the right side above the main frame through a bolt.

4. The automatic surface slag removing device for zinc ingot casting according to claim 3, wherein the axis of the power motor is kept on the same straight line with the center line of the main frame.

5. The automatic surface slag removing device for zinc ingot casting according to claim 3, wherein the transmission mechanism comprises a driving gear, a driven gear and a screw rod, the driving gear is mounted on an output shaft of a power motor, the left end and the right end of the screw rod are respectively and fixedly connected with a left fixing plate and a right fixing plate through bearings, the driven gear is fixed at the right end of the screw rod through a key, the driving gear is meshed with the driven gear, and a shield is arranged outside the driving gear and the driven gear.

6. The automatic surface slag skimming device for zinc ingot casting according to claim 5, wherein the skimming actuator comprises a guide bar, a fixed skimming plate holder, a movable skimming plate holder and a fixed skimming plate; the left end and the right end of the guide rod are respectively fixedly connected with the left fixing plate and the right fixing plate through bolts; the movable slag raking plate bracket penetrates through the guide rod and is connected with the screw rod through threads; the movable slag skimming plate is fixed at the lower end of the movable slag skimming plate bracket through a positioning pin and a bolt; the fixed slag raking plate bracket is fixed on the left fixed plate through a bolt; the fixed slag raking plate is fixed at the lower end of the fixed slag raking plate bracket through a positioning pin and a bolt.

7. The automatic slag skimming device according to claim 6, wherein the movable slag skimming plate is inclined toward the fixed slag skimming plate holder, and the fixed slag skimming plate is inclined toward the movable slag skimming plate holder.