CN217582424U - Special air compressor machine of combination formula laser cutting convenient to installation - Google Patents

Special air compressor machine of combination formula laser cutting convenient to installation Download PDF

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Publication number
CN217582424U
CN217582424U CN202220535484.XU CN202220535484U CN217582424U CN 217582424 U CN217582424 U CN 217582424U CN 202220535484 U CN202220535484 U CN 202220535484U CN 217582424 U CN217582424 U CN 217582424U
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China
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oil
gas separation
compressor
laser cutting
air compressor
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CN202220535484.XU
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Chinese (zh)
Inventor
苏美燕
黄达平
宋占明
林坤
曾国民
甘舒润
蔡荣奇
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Lida China Machine Equipment Co ltd
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Lida China Machine Equipment Co ltd
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    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02PCLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P70/00Climate change mitigation technologies in the production process for final industrial or consumer products
    • Y02P70/10Greenhouse gas [GHG] capture, material saving, heat recovery or other energy efficient measures, e.g. motor control, characterised by manufacturing processes, e.g. for rolling metal or metal working

Abstract

The application relates to the technical field of air compression equipment, in particular to a combined special laser cutting air compressor convenient to install. The utility model provides a special air compressor machine of combination formula laser cutting convenient to installation includes the compressor, and the base has been laid to the compressor below, and the oil-gas separation bucket is installed to the base top, and the desiccator is installed to the oil-gas separation bucket corresponding position, installs control assembly on the oil-gas separation bucket, is provided with the temperature-controlled valve on the control assembly, installs the oil-gas bucket oil-out on temperature-controlled valve one side, is connected with oily filter on the opposite side. The compressor, the oil-gas separation barrel and the like on the base are subjected to region division before installation, the compressor and the frequency converter are stored in the vacated space and reasonably distributed in the same space under the coverage of the support frame under the support frame supporting of the temperature control assembly, and the whole storage volume of the air compressor is reduced.

Description

Special air compressor machine of combination formula laser cutting convenient to installation
Technical Field
The application relates to the technical field of air compression equipment, in particular to a combined special laser cutting air compressor convenient to install.
Background
The compressed air quality has very direct influence on the metal laser cutting quality, the size and the stability of the gas pressure can influence the cutting effect, the specification size of the air compressor which is matched with the laser cutting machine and used as auxiliary gas is selected, and the air compressor is mainly determined according to the design auxiliary gas pressure and the nozzle size of a laser cutting head adopted by the laser cutting machine, so that the optimal matching between the air compressor and the laser cutting machine can be obtained.
Need cooperate the air compressor machine to operate in the current laser cutting machine use, air compressor machine process and all the other subassembly equipment back area are too big, and the equipment step is comparatively complicated again simultaneously to lead to the user to consume the plenty of time to meet with laser cutting machine when the installation, and then cause the special air compressor machine of laser cutting bulky, the equipment step is loaded down with trivial details.
SUMMERY OF THE UTILITY MODEL
Additional features and advantages of the application will be set forth in the description which follows, and in part will be obvious from the description, or may be learned by the practice of the application. The objectives and other advantages of the application may be realized and attained by the structure particularly pointed out in the written description and drawings.
The utility model provides a special air compressor machine of combination formula laser cutting convenient to installation is overcome above-mentioned not enough to the aim at of this application, plans the space when production assembly, and the space on the rational utilization base is preceeded to link to each other the air compressor machine fixedly to remaining the joint that links to each other with laser cutting machine, supplying the user can link to each other fast when meeting, the loaded down with trivial details reorganization installation procedure of cancellation.
In order to achieve the purpose, the technical solution of the application is as follows: the utility model provides a special air compressor machine of combination formula laser cutting convenient to installation includes the compressor, and the base has been laid to the compressor below, and the oil-gas separation bucket is installed to the base top, and the desiccator is installed to the oil-gas separation bucket corresponding position, installs control assembly on the oil-gas separation bucket, is provided with the temperature-controlled valve on the control assembly, installs oil gas bucket oil-out on temperature-controlled valve one side, is connected with oily filter on the temperature-controlled valve opposite side. The oil-gas separation barrel is arranged on the side edge of the compressor, and the quality of the purity of compressed air generated in the compressor is improved through the oil-gas separation effect of the oil-gas separation barrel. The bearing area of the surface of the base is reasonably divided and applied by matching with the base fixed below the compressor, and the volume of the special laser cutting air compressor after assembly is correspondingly reduced.
In some embodiments, a drain outlet of the oil-gas separation barrel and a pressure gauge are respectively installed on the oil-gas separation barrel, an oil level mark is arranged below the pressure gauge, an oil filling port is installed between the pressure gauge and the oil level mark, a minimum pressure valve is arranged above the pressure gauge, and the oil level mark and the control component are at the same horizontal height on the oil-gas separation barrel. The oil level indicator and the control assembly are arranged on the height of the same horizontal plane of the oil-gas separation barrel, the temperature of oil-gas entering is controlled to be kept in an interval under the matching of the control assembly, oil liquid is prevented from solidifying, and meanwhile, a filter is arranged on the oil liquid entering the oil-gas separation barrel.
In some embodiments, a bearing frame is installed on the side wall of the tail end of the dryer, a plurality of precision filters are installed on the bearing frame side by side, ball valves are installed among the precision filters, compressed air outlets are installed at the end portions of the ball valves, an automatic drain valve is connected below the precision filters, and a drain outlet is installed on the automatic drain valve. The desiccator contains some moisture in passing through precision filter cooperation air compressor machine to the exhaust compressed air and carries out drying process, filters most moisture and impurity in its compressed air after handling, ensures the degree of dryness in the compressed air.
In some embodiments, an electric cabinet is arranged in the dryer, a frequency converter is arranged behind the electric cabinet, a temperature control assembly is arranged above the frequency converter, an air guide cover is arranged in the temperature control assembly, a cooler is arranged above the air guide cover, and a fan is connected below the air guide cover. The electric cabinet plays the control of the electric part of the internal equipment of the air compressor, and the unified triggering management is realized through the cables and the controller which are respectively connected, so that the operation switch of the air compressor is more convenient.
In some embodiments, the frequency converter is electrically connected with the electric cabinet, the temperature control assembly is provided with a support frame, and the compressor and the frequency converter are covered below the support frame. The temperature control assembly is provided with a support frame, the support frame is built by steel welding, the temperature control assembly is supported by the upper portion, and the compressor or the frequency converter is covered by the spare portion of the lower portion, so that the application space is formed, and the utilization rate of the space is improved. The floor area of the equipment is reduced.
In some embodiments, the temperature control valve is connected to the cooler by a conduit. The temperature control valve is connected with the cooler by matching with a pipeline in a flange connection mode, and the pipeline needing to be connected is connected in advance.
In some embodiments, the gas receiver is piped to a ball valve, which is piped to the dryer. The gas storage barrel controls air flow to be conveyed through the ball valve, compressed air is cooled and precipitated in the gas storage barrel, impurities such as water, oil and dust in the compressed air are precipitated at the bottom of the wet gas storage barrel, and relatively pure gas at the upper part of the gas storage barrel enters other loops.
In some embodiments, the compressor is connected to the oil and gas separation barrel by a pipeline flange. The compressor is connected with the oil-gas separation barrel through a pipeline, and the compressed oil-gas mixture is transmitted into the oil-gas separation barrel through the pipeline to be separated.
The working principle of the application is as follows:
according to the combined special laser cutting air compressor convenient to mount, a pair of male and female rotors which are meshed in parallel rotates in a machine body, so that air between tooth grooves of the rotors continuously generates periodic volume change, and the air is conveyed from an intake side to an output side along the axis of the rotors, and the whole processes of air suction, compression and exhaust of the screw air compressor are realized; then the air of output is dried under the cooperation of desiccator, make the compressed air direct admission people's gas receiver at the air compressor output, compressed air is through cooling and the sediment in the gas receiver, make impurity such as water, oil, dust deposit the bottom of gas receiver wherein, make the relatively pure gas in gas receiver upper portion get into other gas receivers or with supplying office's cutting machine equipment to use in the gas return circuit, all the other impurity can be discharged from the outlet on the automatic drainage valve, unnecessary air also can be released from the compressed air export of pipeline one end.
Through adopting foretell technical scheme, the beneficial effect of this application is:
1. the compressor, the oil-gas separation barrel and the like on the base are subjected to region division before installation, the compressor and the frequency converter are stored in the vacated space and reasonably distributed in the same space under the coverage of the support frame under the support frame supporting of the temperature control assembly, and the whole storage volume of the air compressor is reduced.
2. The oil-gas separation bucket carries out the flange with the equipment that needs the pipe connection as the center and links to each other to expose equipment with laser cutting equipment joint, transport the air compressor machine of assembling to the assigned position, this is that only need to connect its laser cutting equipment with the air compressor machine and link to each other, and the control electric cabinet triggers, can accomplish swift installation and use.
3. The gas receiver cooperation precision filter filters, links to each other through pipeline and gas receiver flange, then links up to the ball valve and carries out transport volume control, has guaranteed that the gas of compressed air's play is dry and clean under desiccator and precision filter's filtration, and all the other impurities can be discharged from the outlet on the automatic drain valve, and unnecessary air also can be released from the compressed air export of pipeline one end.
It is to be understood that both the foregoing general description and the following detailed description are exemplary and explanatory only and are not restrictive of the disclosure.
Clearly, such objects and other objects of the present application will become more apparent after a review of the following detailed description of the preferred embodiments as illustrated in the various figures and drawings.
These and other objects, features and advantages of the present application will become more apparent from the following detailed description of one or more preferred embodiments, which is to be read in connection with the accompanying drawings.
Drawings
The accompanying drawings, which are included to provide a further understanding of the application and are incorporated in and constitute a part of this specification, illustrate embodiments of the application and together with the description serve to explain the principles of the application and not to limit the application.
In the drawings, like parts are designated with like reference numerals, and the drawings are schematic and not necessarily drawn to scale.
In order to more clearly illustrate the embodiments of the present application or the technical solutions in the prior art, the drawings needed to be used in the description of the embodiments or the prior art will be briefly described below, it is obvious that the drawings in the following description are only one or several embodiments of the present application, and for those skilled in the art, other drawings can be obtained according to such drawings without creative efforts.
Fig. 1 is a schematic structural diagram of a combined type laser cutting dedicated air compressor convenient to mount in some embodiments of the present application;
fig. 2 is a schematic side-view perspective structure view of a combined type laser cutting special air compressor convenient to mount according to some embodiments of the present application;
fig. 3 is a schematic perspective view of an oil-gas separation barrel in a combined type laser cutting special air compressor convenient to mount according to some embodiments of the present application;
fig. 4 is a schematic perspective view illustrating a control assembly of a combined type laser cutting dedicated air compressor convenient to mount according to some embodiments of the present application;
fig. 5 is a schematic perspective view of an automatic drain valve in a combined type laser cutting dedicated air compressor convenient to mount according to some embodiments of the present application.
Description of the main reference numerals:
1. a compressor;
2. a base;
3. an oil-gas separation barrel;
31. a control component; 311. a temperature control valve; 312. an oil outlet of the oil gas barrel; 313. an oil filter;
32. oil level marking;
33. a drain outlet of the oil-gas separation barrel;
34. an oil filling port;
35. a pressure gauge;
36. a minimum pressure valve;
4. a frequency converter;
5. an electric cabinet;
6. a dryer; 61. a carrier; 62. a precision filter; 63. a ball valve; 64. an automatic drain valve; 65. a compressed air outlet; 66. a water outlet;
7. a gas storage barrel;
8. a temperature control assembly; 81. a cooler; 82. a wind scooper; and 83 a fan.
Detailed Description
In order to make the objects, technical solutions and advantages of the present application more apparent, the present application is further described in detail with reference to the following detailed description. It should be understood that the detailed description and specific examples, while indicating the scope of the invention, are given by way of illustration only.
In addition, in the description of the present application, it is to be understood that the terms "center", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", "axial", "radial", "circumferential", and the like, indicate orientations and positional relationships based on those shown in the drawings, are only for convenience of description and simplicity of description, and do not indicate or imply that the referenced devices or elements must have a particular orientation, be constructed and operated in a particular orientation, and thus, are not to be construed as limiting the present application.
In this application, unless expressly stated or limited otherwise, the terms "mounted," "connected," "secured," and the like are to be construed broadly and can include, for example, fixed connections, removable connections, or integral parts; either directly or indirectly through intervening media, either internally or in any other relationship. However, the direct connection means that the two bodies are not connected through a transition structure, but are connected through a connection structure to form a whole. The specific meaning of the above terms in the present application can be understood by those of ordinary skill in the art as appropriate.
In this application, unless expressly stated or limited otherwise, the first feature "on" or "under" the second feature may be directly contacting the first and second features or indirectly contacting the first and second features through intervening media. In the description herein, reference to the description of the term "one embodiment," "some embodiments," "an example," "a specific example," or "some examples," etc., means that a particular feature, structure, material, or characteristic described in connection with the embodiment or example is included in at least one embodiment or example of the application. In this specification, the schematic representations of the terms used above are not necessarily intended to refer to the same embodiment or example. Furthermore, the particular features, structures, materials, or characteristics described may be combined in any suitable manner in any one or more embodiments or examples.
According to some embodiments of the application, a special air compressor machine of combination formula laser cutting convenient to installation includes compressor 1, and base 2 has been laid to compressor 1 below, and oil-gas separation bucket 3 is installed to base 2 top, and desiccator 6 is installed to oil-gas separation bucket 3 corresponding position, installs control assembly 31 on the oil-gas separation bucket 3, is provided with temperature control valve 311 on the control assembly 31, installs oil gas bucket oil-out 312 on temperature control valve 311 one side, is connected with oil filter 313 on the temperature control valve 311 opposite side. The oil-gas separation barrel 3 is installed on the side edge of the compressor 1, and the quality of the purity of the compressed air generated in the compressor 1 is improved through the oil-gas separation effect of the oil-gas separation barrel 3. The base 2 fixed below the compressor 1 is matched, the bearing area of the surface of the base 2 is reasonably divided and applied, and the volume of the special laser cutting air compressor after assembly is correspondingly reduced.
According to some embodiments of the present application, optionally, the oil-gas separation barrel 3 is provided with a drain outlet 33 of the oil-gas separation barrel and a pressure gauge 35, respectively, an oil level indicator 32 is arranged below the pressure gauge 35, an oil filling port 34 is arranged between the pressure gauge 35 and the oil level indicator 32, a minimum pressure valve 36 is arranged above the pressure gauge 35, and the oil level indicator 32 and the control component 31 are at the same level on the oil-gas separation barrel 3. The oil level indicator 32 and the control component 31 control the temperature of oil gas entering to be kept in an interval under the coordination of the control component 32 on the height of the same horizontal plane of the oil-gas separation barrel 3, so that oil liquid is prevented from solidifying, and meanwhile, the oil liquid entering to be treated is filtered.
According to some embodiments of the present application, optionally, a bearing frame 61 is installed on a side wall of the tail end of the dryer 6, a plurality of precision filters 62 are installed on the bearing frame 61 side by side, ball valves 63 are installed between the plurality of precision filters 62, a compressed air outlet 65 is installed at the end of each ball valve 63, an automatic drain valve 64 is connected below the precision filters 62, and a drain port 66 is installed on the automatic drain valve 64. The desiccator contains partly moisture through precision filter 62 cooperation air compressor machine to the compressed air who discharges and carries out drying process, filters most moisture and impurity in its compressed air after handling, ensures the degree of dryness in the compressed air.
According to some embodiments of the application, optionally, in some embodiments, an electric cabinet 5 is disposed in the dryer 6, a frequency converter 4 is disposed behind the electric cabinet 5, a temperature control assembly 8 is disposed above the frequency converter 4, an air guide cover 82 is disposed in the temperature control assembly 8, a cooler 81 is mounted above the air guide cover 82, and a fan 83 is connected below the air guide cover 82. The electric cabinet 5 controls the electrical part of the internal equipment of the air compressor, and the unified triggering management is realized through the cables and the controller which are respectively connected, so that the operation of the switch is more convenient.
According to some embodiments of the present application, optionally, the frequency converter 4 is electrically connected to the electric cabinet 5, a support frame is disposed on the temperature control assembly 8, and the compressor 1 and the frequency converter 4 are covered below the support frame. Be provided with the support frame on the accuse temperature subassembly, the support frame adopts steel welding to build, and the top supports accuse temperature subassembly, and the vacant part in below is covering compressor 1 or converter 4 to the application space, thereby improve the utilization ratio in space. The floor area of the equipment is reduced.
According to some embodiments of the present application, optionally, the temperature control valve 311 is connected with the cooler 81 through a pipe. The temperature control valve is connected with the cooler 81 by matching with a pipeline in a flange connection mode, and the pipeline needing to be connected is connected in advance.
According to some embodiments of the present application, optionally, the gas receiver 7 is connected to the ball valve 63 through a pipe, and the ball valve 63 is connected to the dryer 6 through a pipe. The gas storage barrel 7 controls gas flow conveying through the ball valve 63, compressed air is cooled and precipitated in the gas storage barrel, impurities such as water, oil and dust in the compressed air are precipitated at the bottom of the wet gas storage barrel, and relatively pure gas at the upper part of the gas storage barrel enters other loops.
According to some embodiments of the present application, optionally, the compressor 1 and the oil gas separation barrel 3 are connected by a pipeline flange. The compressor 1 is connected with the oil-gas separation barrel 3 through a pipeline, and the compressed oil-gas mixture is transmitted into the oil-gas separation barrel 3 through the pipeline to be separated.
Referring to fig. 1, 3 and 4, fig. 1 is a schematic structural view of a combined special laser cutting air compressor convenient to mount according to some embodiments of the present application; fig. 3 is a schematic perspective view illustrating an oil-gas separation barrel of a combined laser cutting special air compressor convenient to mount according to some embodiments of the present application; fig. 4 is a schematic perspective view of a control assembly in a combined type laser cutting dedicated air compressor convenient to mount according to some embodiments of the present application.
Compressor 1, oil-gas separation bucket 3, converter 4, accuse temperature subassembly 8 are installed respectively to base 2 top, support through reasonable application with accuse temperature subassembly 8 with the support frame, and the space of below is used for installing compressor 1 and converter 4, makes its compressor 1 and converter 4 practice thrift required area under the cover of support frame, then carries out the pipeline by all kinds of control assembly 31 on oil-gas separation bucket 3 and meets, forms complete air compressor machine equipment.
Referring to fig. 2 and 5, fig. 2 is a schematic side-view perspective structure view of a combined type laser cutting special air compressor convenient to mount in some embodiments of the present application; fig. 5 is a schematic perspective view of an automatic drain valve in a combined type laser cutting dedicated air compressor convenient to mount according to some embodiments of the present application.
The precision filter 62 transversely and uniformly distributed on the bearing frame 61 on one side of the dryer filters the gas storage barrel 7, is connected with the gas storage barrel 7 through a pipeline in a flange mode, and then is connected to the ball valve 63 for conveying, the gas discharged by compressed air is ensured to be dry and clean under the filtering and drying of the dryer 6 and the precision filter 63, the rest impurities can be discharged from the water outlet 66 on the automatic water discharge valve 64, and the redundant air can also be released from the compressed air outlet 66 at one end of the pipeline.
It is to be understood that the embodiments disclosed herein are not limited to the particular process steps or materials disclosed herein, but rather, are extended to equivalents thereof as would be understood by those of ordinary skill in the relevant art. It is also to be understood that the terminology used herein is for the purpose of describing particular embodiments only, and is not intended to be limiting.
Reference in the specification to "an embodiment" means that a particular feature, or characteristic described in connection with the embodiment is included in at least one embodiment of the application. Thus, the appearances of the phrase or "an embodiment" in various places throughout this specification are not necessarily all referring to the same embodiment.
Furthermore, the described features or characteristics may be combined in any other suitable manner in one or more embodiments. In the above description, certain specific details are provided, such as thicknesses, amounts, etc., to provide a thorough understanding of embodiments of the present application. One skilled in the relevant art will recognize, however, that the application can be practiced without one or more of the specific details, or with other methods, components, materials, etc.

Claims (8)

1. The combined type special air compressor for laser cutting convenient to install is characterized by comprising a compressor (1), wherein a base (2) is arranged below the compressor (1), an oil-gas separation barrel (3) is arranged above the base (2), and a dryer (6) is arranged at a position corresponding to the oil-gas separation barrel (3);
the oil-gas separation barrel is characterized in that a control assembly (31) is installed on the oil-gas separation barrel (3), a temperature control valve (311) is arranged on the control assembly (31), an oil outlet (312) of the oil-gas separation barrel is installed on one side of the temperature control valve (311), and an oil filter (313) is connected to the other side of the temperature control valve (311).
2. The special air compressor of combination formula laser cutting convenient to installation of claim 1, characterized in that, install oil-gas separation bucket drain (33), manometer (35) on oil-gas separation bucket (3) respectively, manometer (35) below is provided with oil level indicator (32), manometer (35) with install oiling mouth (34) between oil level indicator (32), manometer (35) top is provided with minimum pressure valve (36), oil level indicator (32) with control assembly (31) are in same level on oil-gas separation bucket (3).
3. The conveniently-installed combined type special air compressor for laser cutting according to claim 1, wherein a bearing frame (61) is installed on the side wall of the tail end of the dryer (6), a plurality of precision filters (62) are installed on the bearing frame (61) side by side, a ball valve (63) is installed between the precision filters (62), a compressed air outlet (65) is installed at the end of the ball valve (63), an automatic drain valve (64) is connected to the lower portion of each precision filter (62), and a drain outlet (66) is installed on the automatic drain valve (64).
4. The conveniently-installed combined special air compressor for laser cutting according to claim 1, wherein an electric cabinet (5) is arranged in the dryer (6), a frequency converter (4) is arranged behind the electric cabinet (5), a temperature control assembly (8) is arranged above the frequency converter (4), an air guide cover (82) is arranged in the temperature control assembly (8), a cooler (81) is installed above the air guide cover (82), and a fan (83) is connected below the air guide cover (82).
5. The conveniently-installed combined special air compressor for laser cutting according to claim 4, wherein the frequency converter (4) is electrically connected with the electric cabinet (5), a support frame is arranged on the temperature control assembly (8), and the compressor (1) and the frequency converter (4) are covered below the support frame.
6. The conveniently-installed combined type special air compressor for laser cutting as claimed in claim 4, wherein the temperature control valve (311) is connected with the cooler (81) through a pipeline.
7. The conveniently-installed combined type special air compressor for laser cutting as claimed in claim 3, wherein the ball valve (63) is connected with the air storage barrel (7) through a pipeline, and the ball valve (63) is connected with the dryer (6) through a pipeline.
8. The conveniently-installed combined type laser cutting special air compressor as claimed in claim 2, wherein the compressor (1) and the oil-gas separation barrel (3) are connected through a pipeline flange.
CN202220535484.XU 2022-03-10 2022-03-10 Special air compressor machine of combination formula laser cutting convenient to installation Active CN217582424U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN202220535484.XU CN217582424U (en) 2022-03-10 2022-03-10 Special air compressor machine of combination formula laser cutting convenient to installation

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN202220535484.XU CN217582424U (en) 2022-03-10 2022-03-10 Special air compressor machine of combination formula laser cutting convenient to installation

Publications (1)

Publication Number Publication Date
CN217582424U true CN217582424U (en) 2022-10-14

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN116292311A (en) * 2023-05-22 2023-06-23 福建省泉州市力达机械有限公司 Screw compressor for laser cutting

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN116292311A (en) * 2023-05-22 2023-06-23 福建省泉州市力达机械有限公司 Screw compressor for laser cutting
CN116292311B (en) * 2023-05-22 2023-09-05 福建省泉州市力达机械有限公司 Screw compressor for laser cutting

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