CN217575678U

CN217575678U - Can effectively eliminate high-speed packagine machine's of trailing phenomenon sauce material filling device

Info

Publication number: CN217575678U
Application number: CN202221710303.9U
Authority: CN
Inventors: 张伟秋
Original assignee: Guangdong Hongchuan Huanyu Intelligent Equipment Co ltd
Current assignee: Guangdong Hongchuan Huanyu Intelligent Equipment Co ltd
Priority date: 2022-07-05
Filing date: 2022-07-05
Publication date: 2022-10-14
Anticipated expiration: 2032-07-05

Abstract

The utility model provides a can effectively eliminate high speed packaging machine's of trailing phenomenon sauce material filling device, includes the filling valve body, with liquid material input tube, a drive unit, the trailing material elimination unit of external sauce material storage device intercommunication, a drive unit has first action end, a drive unit and filling valve body connection, its characterized in that: the tailing material eliminating unit is installed on a first action end of the first driving unit and comprises a material extracting sleeve, a tailing extracting pipe and a continuous material extracting mechanism. Compared with the prior art, the beneficial effects of the utility model are that, owing to improve dragging the tail material elimination unit, adopt continuous taking out material mechanism and constantly absorb away the unnecessary sauce material of filling chamber export, consequently sauce material filling device can in time absorb away the unnecessary sauce material of filling chamber export to can effectively avoid the sauce material to gather in sauce material filling device, guarantee the health situation of sauce material filling device well, ensure the quality of sauce material.

Description

Can effectively eliminate high-speed packagine machine's of trailing phenomenon sauce material filling device

Technical Field

The utility model relates to a high speed packaging machine's sauce filling equipment, more specifically say and relate to a can effectively eliminate high speed packaging machine's sauce filling device of trailing phenomenon.

Background

Filling is a key processing step in liquid food packaging, and filling of sauce (viscous liquid material) generally adopts a negative pressure suction mode to realize quantitative filling. The filling head and the piston arranged therein are important components in sauce filling, and when the piston moves upwards relative to the filling head, sauce is sucked into the filling head from the material inlet; when the piston moves downwards after the material inlet is closed, the sauce sucked into the filling head is pushed from the material outlet into the container located below the material outlet and presses out the air in the sauce. Moreover, the piston is also able to flatten the top surface of the sauce located inside the container.

However, in the conventional filling device for sauce, when the piston moves upwards after filling, the piston and the sauce stretch and separate from each other, and a tail hanging phenomenon occurs (i.e. part of the sauce remains and adheres to the center of the bottom surface of the piston and the opening of the container). And the sauce remaining in the center of the bottom surface of the piston and at the opening of the container has the following problems: when the filling head fills the next container, the sauce remained in the center of the bottom surface of the piston is easy to cause inaccurate filling amount of the viscous liquid material in the container; the sauce material that remains in the container opening part spills over the container mouth easily when sealed, pollutes container mouth and container surface, and the sauce material that flows to the container surface can lead to the follow-up processing to need to increase the washing step, extravagant a large amount of manpower and material resources.

Therefore, the applicant improves the existing sauce filling device and applies for a patent, the patent is published as CN214165453U, and the name is 'the sauce filling device of a high-speed packaging machine', the sauce filling device of the high-speed packaging machine comprises a filling valve body, a liquid material input pipe, a first driving unit, a second driving unit and a tailing material eliminating unit, an inner cavity of the filling valve body sequentially comprises a sliding cavity and a filling cavity from top to bottom, the liquid material input pipe is installed on the outer side wall of the filling valve body and is communicated with the top of the filling cavity, an annular positioning step is arranged on the inner side wall of the bottom of the sliding cavity, the first driving unit is provided with a first action end, the first driving unit is connected with the filling valve body, the second driving unit is installed on the first action end of the first driving unit, the second driving unit is provided with a second action end, and the tailing material eliminating unit comprises a material pumping sleeve, a pumping pipe and a pumping piston. This can effectively avoid appearing the phenomenon of trailing, reduced the material extravagant, material filling volume is more accurate moreover, has avoided the container surface to be polluted by the material effectively, and the result of use is very good, is particularly suitable for the filling of viscous liquid material.

However, the applicant finds that, in the method for solving the tailing phenomenon in the above technology, since the sauce is temporarily stored in the extraction sleeve, after a long-term operation, since the sauce continuously enters and exits the tailing material elimination unit, part of the sauce is accumulated in the partial areas of the extraction sleeve, the extraction pipe and the extraction piston, bacteria are easily generated, the sanitation condition of the equipment is greatly reduced, and the quality of the sauce is adversely affected.

SUMMERY OF THE UTILITY MODEL

The utility model aims at providing a can effectively eliminate high speed packaging machine's of trailing phenomenon sauce material filling device, this kind of can effectively eliminate high speed packaging machine's of trailing phenomenon sauce material filling device can in time siphon away the unnecessary sauce material of filling chamber export to can effectively avoid the sauce material to gather in the sauce material filling device. The technical scheme is as follows:

the utility model provides a can effectively eliminate high-speed packagine machine's of trailing phenomenon sauce material filling device, including the filling valve body, the liquid material input tube with external sauce material storage device intercommunication, a drive unit, the unit is eliminated to the trailing material, the inner chamber from the top down of filling valve body includes the sliding chamber in proper order, the filling chamber, the liquid material input tube is installed on filling valve body lateral wall and liquid material input tube and filling chamber top intercommunication, annular location step has on the sliding chamber bottom inside wall, a drive unit has first action end, a drive unit and filling valve body coupling, its characterized in that: the tailing material elimination unit is installed on first action end of first drive unit, the tailing material elimination unit is including taking out the material sleeve, the extraction pipe of tailing, take out material mechanism in succession, take out the material sleeve setting and can slide from top to bottom along the sliding chamber in the sliding chamber, take out the first action end of first drive unit of material sleeve top connection, take out material sleeve bottom and the extraction union coupling of tailing and intercommunication each other, the extraction pipe bottom of tailing passes the sliding chamber and inserts the filling chamber, and the extraction pipe bottom of tailing can downstream plug up the export of filling chamber, take out material mechanism in succession and take out material sleeve top opening intercommunication and the extraction pipe bottom of accessible tailing and extract the waste material.

In a preferred embodiment, the first driving unit is a first cylinder, and the first working end is a first piston shaft of the first cylinder.

In a preferred scheme, the continuous material pumping mechanism comprises a continuous material pumping pipe, a three-way valve, a feeding pipe, a pumping type waste material storage barrel, a pumping pipe and an air inlet pipe, wherein the pumping pipe is communicated with an external vacuum pumping device, the three-way valve is provided with a feed inlet, an air inlet and a discharge outlet, two ends of the continuous material pumping pipe are respectively communicated with an opening at the top end of a material pumping sleeve and the feed inlet of the three-way valve, the air inlet of three-way valve passes through intake pipe intercommunication ambient air, and conveying pipe both ends communicate discharge gate, the bleeder waste storage charging basket of three-way valve respectively, and the exhaust tube is installed on bleeder waste storage charging basket top or lateral wall and is communicate with bleeder waste storage charging basket.

According to a more preferable scheme, the filter is arranged on the upper portion of the inner cavity of the air suction type waste storage barrel, and waste sent by the three-way valve falls into the inner cavity of the air suction type waste storage barrel below after being filtered by the filter. Preferably, the bottom of the inner cavity of the air suction type waste storage barrel is provided with a plurality of waste storage bins which are overlapped.

According to a more preferable scheme, the sauce filling device further comprises a control device, the control device is electrically connected with the three-way valve and the first driving unit respectively, and the control device controls the three-way valve and the first driving unit to work respectively.

In a preferred scheme, the outlet at the bottom end of the filling cavity is provided with a filling opening, and the outer surface of the tailing extraction pipe is tightly attached to the inner side wall of the filling opening when the tailing extraction pipe passes through the filling opening.

More preferably, the inner diameter of the filling opening is equal to or slightly larger than the outer diameter of the trailing extraction pipe. Can effectively prevent thick liquid material from trailing gap process between extraction pipe and the filling mouth like this for trailing extraction pipe can block up the filling mouth well when passing the filling mouth.

Preferably, the top of the filling opening is provided with a chamfer. This chamfer can act as a guide so that the trailing extraction tube can be inserted more smoothly into the filling opening.

In a preferred scheme, at least one first sealing ring is installed on the inner side wall of the annular positioning step.

In a preferred scheme, the sauce filling device further comprises a positioning seat used for being connected with a rack of the high-speed packaging machine, and the first driving unit and the filling valve body are respectively installed on the positioning seat.

According to a preferred scheme, the sauce filling device further comprises a mounting seat, the mounting seat is mounted on the first working end of the first driving unit, and the material pumping sleeve is mounted on the mounting seat.

Compared with the prior art, the utility model beneficial effect is that, owing to improve the unit of dragging the tail material and eliminating, adopt to take out material mechanism constantly to suck away the unnecessary sauce material of filling chamber export in succession, consequently sauce material filling device can in time suck away the unnecessary sauce material of filling chamber export to can effectively avoid the sauce material to gather in sauce material filling device, guarantee the health situation of sauce material filling device well, ensure the quality of sauce material.

Drawings

Fig. 1 is a schematic structural diagram of an embodiment of the present invention;

FIG. 2 is a cross-sectional view of the embodiment of FIG. 1 with the continuous take off mechanism removed;

fig. 3 is a schematic block diagram of the circuitry of the embodiment shown in fig. 1.

Detailed Description

As shown in fig. 1 and 2, the sauce filling device of a high-speed packaging machine capable of effectively eliminating a tailing phenomenon in an embodiment of the present application includes a filling valve body 1, a liquid material input pipe 2 communicated with an external sauce storage device, a first driving unit, and a tailing material eliminating unit 4, an inner cavity of the filling valve body 1 sequentially includes a sliding cavity 101 from top to bottom, and a filling cavity 102, the liquid material input pipe 2 is installed on an outer side wall of the filling valve body 1, and the liquid material input pipe 2 is communicated with a top of the filling cavity 102, an inner side wall of a bottom of the sliding cavity 101 has an annular positioning step 1011, the first driving unit has a first action end, the first driving unit is connected with the filling valve body 1, the tailing material eliminating unit 4 is installed on the first action end of the first driving unit, the tailing material eliminating unit 4 includes a material extracting sleeve 401, a tailing extracting pipe 402, and a continuous material extracting mechanism 403, the material extracting sleeve 401 is disposed in the sliding cavity 101 and can slide up and down along the sliding cavity 101, a top end of the material extracting sleeve 401 is connected with the first action end of the first driving unit, a bottom end of the tailing material extracting sleeve 401 is communicated with the tailing material extracting sleeve 402, and the tailing material extracting mechanism is communicated with the tailing material extracting sleeve 402, and the bottom end of the filling cavity 102 and the filling cavity is communicated with the tailing material extracting sleeve 401.

As shown in fig. 1 and 2, in an alternative embodiment, the first driving unit is a first cylinder 3, and the first working end is a first piston shaft 301 of the first cylinder 3.

As shown in fig. 1 and 2, in an alternative embodiment, the sauce filling apparatus further includes a positioning seat 5 for connecting to a frame of the high-speed packaging machine, and the first driving unit and the filling valve body 1 are respectively mounted on the positioning seat 5.

As shown in fig. 1 and 2, in an alternative embodiment, the continuous pumping mechanism 403 includes a continuous pumping pipe 4031, a three-way valve 4032, a feeding pipe 4033, a pumped waste storage bin 4034, a pumping pipe 4035 and an air inlet pipe 4036 that are communicated with an external vacuum pumping device, the three-way valve 4032 has a feed port 40321, an air inlet 40322 and a discharge port 40323, two ends of the continuous pumping pipe 4031 are respectively communicated with an opening at the top end of the pumping sleeve 401 and the feed port 40321 of the three-way valve 4032, the air inlet 40322 of the three-way valve 4032 is communicated with the outside air through the air inlet pipe 4036, two ends of the feeding pipe 4033 are respectively communicated with the discharge port 40323 of the three-way valve 4032 and the pumped waste storage bin 4034, and the pumping pipe 4035 is installed on the top of the pumped waste storage bin 4034 and is communicated with the pumped waste storage bin 4034.

In an alternative embodiment, the suction tube 4035 is mounted on the sidewall of the waste storage basket 4034.

As shown in fig. 1 and 2, in an alternative embodiment, a filter is disposed at an upper portion of an inner cavity of the exhaust waste storage bucket 4034, and waste sent from the three-way valve 4032 is filtered by the filter and then falls into an inner cavity of the exhaust waste storage bucket below. The filter separates air from waste material, the air is discharged out of the air-extracting waste material storage barrel, and the waste material falls into the inner cavity of the lower air-extracting waste material storage barrel.

In an alternative embodiment, shown in figures 1 and 2, the bottom of the internal cavity of the evacuated waste storage barrel has two waste storage silos arranged one above the other.

An alternative embodiment, the continuous material pumping mechanism 403 is different from the embodiment shown in fig. 1 and 2 in that: and a gear pump is adopted to replace an exhaust type waste storage barrel 4034, so that waste is directly pumped away. In alternative embodiments, other devices having similar functions as gear pumps may be used in place of the evacuated waste storage barrel 4034.

As shown in fig. 1-3, in an alternative embodiment, the sauce filling apparatus further includes a control device 7, the control device 7 is electrically connected to the three-way valve 4032 and the first driving unit, respectively, and the control device 7 controls the three-way valve 4032 and the first driving unit to operate, respectively.

In an alternative embodiment, as shown in fig. 1 and 2, the outlet at the bottom end of the filling cavity 102 has a filling port 1021, and the outer surface of the trailing extraction tube 402 fits snugly against the inner wall of the filling port 1021 as the trailing extraction tube 402 passes through the filling port 1021. Preferably, the inner diameter of the filling port 1021 is equal to or slightly larger than the outer diameter of the trailing extraction tube 402. Can effectively prevent thick and viscous liquid material from trailing the gap process between extraction pipe 402 and the filling mouth 1021 like this for trailing when extraction pipe 402 passes filling mouth 1021 can block up filling mouth 1021 well.

In an alternative embodiment, as shown in fig. 1 and 2, the top of the filling port 1021 is chamfered. This chamfer can act as a guide so that the trailing extraction tube 402 can be inserted more smoothly into the fill port 1021.

As shown in fig. 1 and 2, in an alternative embodiment, two first sealing rings 1012 are mounted on the inner side wall of the annular positioning step 1011.

In an alternative embodiment, as shown in fig. 1 and 2, the sauce filling apparatus further comprises a mounting seat 6, the mounting seat 6 being mounted on the first working end of the first drive unit, and the pumping sleeve 401 being mounted on the mounting seat 6.

The following working process is described with reference to fig. 1 and 2:

in an initial state, the trailing extraction pipe 402 rises to a high position, the first piston shaft 301501 of the first cylinder 3 is in a contracted state, the mounting seat is located at the lowest position, the extraction sleeve 401 abuts against the annular positioning step 1011, the trailing extraction pipe 402 blocks the filling port 1021, the control device controls the communication of the air inlet 40322 and the discharge port 40323 of the three-way valve 4032, and the vacuumizing device extracts outside air through the air inlet 40322;

during filling, the control device controls the first piston shaft 301 of the first cylinder 3 to drive the mounting seat to ascend, drives the pumping sleeve 401 and the tailing pumping pipe 402 to ascend, and opens the filling port 1021, so that the liquid material input pipe 2 is communicated with the filling port 1021, and sauce can enter the filling cavity 102 from the liquid material input pipe 2 and then flow out from the filling port 1021 to fill a container below;

after filling, the control device controls the first piston shaft 301 of the first cylinder 3 to drive the mounting seat to descend, drive the material pumping sleeve 401 and the trailing extraction pipe 402 to descend, close the filling opening 1021, and enable the trailing extraction pipe 402 to contact the material at the top of the container downwards;

then, the control device controls the feed port 40321 and the discharge port 40323 of the three-way valve 4032 to be communicated, and the vacuum pumping device pumps the sauce below the filling port 1021 through the air inlet 40322, so that tailing is eliminated.

Therefore, the filling can be continuously carried out and the tailing can be eliminated repeatedly. In the working process, the vacuumizing device continuously works all the time, and the control device controls the three-way valve 4032 to be in different communication states, so that the purpose of extracting sauce is achieved.

It should be noted that the three-way valve 4032 may be pneumatically or electrically driven.

In addition, it should be noted that the names of the parts and the like of the embodiments described in the present specification may be different, and all the equivalent or simple changes made according to the structure, the features and the principle of the present invention are included in the protection scope of the present invention. Various modifications, additions and substitutions may be made by those skilled in the art without departing from the scope of the invention as defined in the accompanying claims.

Claims

1. The utility model provides a can effectively eliminate high-speed packagine machine's of trailing phenomenon sauce material filling device, including the filling valve body, the liquid material input tube with external sauce material storage device intercommunication, a drive unit, the unit is eliminated to the trailing material, the inner chamber from the top down of filling valve body includes the sliding chamber in proper order, the filling chamber, the liquid material input tube is installed on filling valve body lateral wall and liquid material input tube and filling chamber top intercommunication, annular location step has on the sliding chamber bottom inside wall, a drive unit has first action end, a drive unit and filling valve body coupling, its characterized in that: the tailing material elimination unit is installed on first action end of first drive unit, the tailing material elimination unit is including taking out the material sleeve, the extraction pipe of tailing, take out material mechanism in succession, take out the material sleeve setting and can slide from top to bottom along the sliding chamber in the sliding chamber, take out the first action end of first drive unit of material sleeve top connection, take out material sleeve bottom and the extraction union coupling of tailing and intercommunication each other, the extraction pipe bottom of tailing passes the sliding chamber and inserts the filling chamber, and the extraction pipe bottom of tailing can downstream plug up the export of filling chamber, take out material mechanism in succession and take out material sleeve top opening intercommunication and the extraction pipe bottom of accessible tailing and extract the waste material.

2. The sauce filling apparatus of a high-speed packing machine effective for eliminating tailing as claimed in claim 1, wherein: the first driving unit is a first air cylinder, and the first working end is a first piston shaft of the first air cylinder.

3. The sauce filling apparatus of a high-speed packing machine effective for eliminating tailing as claimed in claim 1, wherein: continuous material mechanism of taking out includes the continuous material pipe of taking out, the three-way valve, the conveying pipe, the storage bucket is stored to bleeder waste material, the exhaust pipe with external evacuating device intercommunication, the intake pipe, the three-way valve has the feed inlet, the air inlet, the discharge gate, material sleeve top opening is taken out in the intercommunication respectively at material pipe both ends in succession, the feed inlet of three-way valve, the air inlet of three-way valve passes through intake pipe intercommunication outside air, the discharge gate of three-way valve is communicated respectively at the conveying pipe both ends, the storage bucket is stored to bleeder waste material, the exhaust pipe is installed on bleeder waste material storage bucket top or lateral wall and is communicate with bleeder waste material storage bucket.

4. The sauce filling apparatus of the high-speed packing machine effective for eliminating the tailing phenomenon as set forth in claim 3, wherein: the sauce filling device further comprises a control device, the control device is electrically connected with the three-way valve and the first driving unit respectively, and the control device controls the three-way valve and the first driving unit to work respectively.

5. The sauce filling apparatus of a high-speed packing machine effective for eliminating tailing as claimed in claim 1, wherein: and an outlet at the bottom end of the filling cavity is provided with a filling opening, and the outer surface of the tailing extraction pipe is tightly attached to the inner side wall of the filling opening when the tailing extraction pipe passes through the filling opening.

6. The sauce filling apparatus of a high-speed packing machine capable of effectively eliminating a tailing phenomenon as claimed in claim 5, wherein: the inner diameter of the filling opening is equal to or slightly larger than the outer diameter of the trailing extraction pipe.

7. The sauce filling apparatus of a high-speed packing machine effective for eliminating tailing according to claim 6, wherein: the top of the filling opening is provided with a chamfer.

8. The sauce filling apparatus of a high-speed packing machine effective for eliminating tailing as claimed in claim 1, wherein: at least one first sealing ring is installed to annular location step inside wall.

9. The sauce filling apparatus of a high-speed packing machine effective for eliminating tailing as claimed in claim 1, wherein: the sauce filling device further comprises a positioning seat used for being connected with a rack of the high-speed packaging machine, and the first driving unit and the filling valve body are respectively installed on the positioning seat.

10. The sauce filling apparatus of a high-speed packing machine effective for eliminating tailing as claimed in claim 9, wherein: the sauce filling device further comprises a mounting seat, the mounting seat is mounted on the first working end of the first driving unit, and the material pumping sleeve is mounted on the mounting seat.