CN217564125U - Electric adjustment bivariate fertilizer injection unit based on ball slip table - Google Patents
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- 239000003337 fertilizer Substances 0.000 title claims abstract description 77
- 238000002347 injection Methods 0.000 title claims 2
- 239000007924 injection Substances 0.000 title claims 2
- 230000007246 mechanism Effects 0.000 claims abstract description 34
- 230000008878 coupling Effects 0.000 claims abstract description 15
- 238000010168 coupling process Methods 0.000 claims abstract description 15
- 238000005859 coupling reaction Methods 0.000 claims abstract description 15
- 230000005540 biological transmission Effects 0.000 claims abstract description 14
- 230000000903 blocking effect Effects 0.000 claims abstract description 12
- 238000000034 method Methods 0.000 claims abstract description 7
- 230000003287 optical effect Effects 0.000 claims abstract description 7
- 230000008569 process Effects 0.000 claims abstract description 5
- 230000001105 regulatory effect Effects 0.000 claims description 2
- 238000007599 discharging Methods 0.000 claims 7
- 230000005012 migration Effects 0.000 claims 1
- 238000013508 migration Methods 0.000 claims 1
- 230000004720 fertilization Effects 0.000 abstract description 37
- 230000010349 pulsation Effects 0.000 abstract description 5
- 238000010586 diagram Methods 0.000 description 5
- 230000033001 locomotion Effects 0.000 description 3
- 230000008859 change Effects 0.000 description 2
- 230000000694 effects Effects 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 238000003912 environmental pollution Methods 0.000 description 1
- 239000005431 greenhouse gas Substances 0.000 description 1
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- 239000002245 particle Substances 0.000 description 1
- 239000002689 soil Substances 0.000 description 1
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
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- Y02P60/20—Reduction of greenhouse gas [GHG] emissions in agriculture, e.g. CO2
- Y02P60/21—Dinitrogen oxide [N2O], e.g. using aquaponics, hydroponics or efficiency measures
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Abstract
本实用新型涉及一种基于滚珠丝杠滑台的电动调节双变量施肥装置。包括排肥机构、转速调节机构和开度调节机构三部分,其中所述的排肥机构包括排肥盒、排肥槽轮、阻塞套、随动挡板、压圈和毛刷;所述的转速调节机构包括步进电机I、弹性联轴器、传动轴和电机支架;所述的开度调节机构包括滚珠丝杠、光轴导轨、滑台底座、滑块、刚性联轴器、丝杠固定座、丝杠支撑座、电机固定座和步进电机II。本实用新型的优点在于:可以同时调节排肥槽轮的转速和开度,减少施肥过程中脉动性对排肥均匀的影响,大大提高了施肥效率和精度。
The utility model relates to an electric-adjusted double-variable fertilization device based on a ball screw sliding table. It includes three parts: a fertilizer discharge mechanism, a rotational speed adjustment mechanism and an opening degree adjustment mechanism, wherein the fertilizer discharge mechanism includes a fertilizer discharge box, a fertilizer discharge groove wheel, a blocking sleeve, a follow-up baffle, a pressure ring and a brush; the The speed adjustment mechanism includes a stepping motor I, an elastic coupling, a transmission shaft and a motor bracket; the opening adjustment mechanism includes a ball screw, an optical axis guide rail, a sliding table base, a slider, a rigid coupling, a lead screw Mounting base, lead screw support base, motor mounting base and stepper motor II. The utility model has the advantages that the rotation speed and the opening of the fertilization groove wheel can be adjusted simultaneously, the influence of the pulsation on the uniform fertilization discharge during the fertilization process is reduced, and the fertilization efficiency and precision are greatly improved.
Description
技术领域technical field
本实用新型属于农业机械化研究领域,涉及一种基于滚珠丝杠滑台的电动调节双变量施肥装置。The utility model belongs to the research field of agricultural mechanization, and relates to an electric adjustment double-variable fertilization device based on a ball screw sliding table.
背景技术Background technique
目前,我国种植作物的基肥多采用颗粒化肥,且主要以外槽轮排肥方式为主。变量施肥技术能够根据土壤养分或作物长势进行按需施肥,在降低肥料用量的同时,能够提高肥料利用率,提高产量,减少温室气体排放和对环境的污染。基于外槽轮的单变量施肥机是通过改变排肥轴转速来实现施肥量的调节,相较于双变量施肥机,普遍存在施肥量调节范围小、低速排肥时脉动显著、排肥均匀性差等缺点。At present, the basal fertilizer for planting crops in my country mostly adopts granular fertilizer, and the main method is external groove wheel discharge. Variable fertilization technology can fertilize on demand according to soil nutrients or crop growth. While reducing fertilizer usage, it can improve fertilizer utilization, increase yield, and reduce greenhouse gas emissions and environmental pollution. The single-variable fertilizer applicator based on the outer sheave realizes the adjustment of the amount of fertilizer by changing the speed of the fertilizer discharge shaft. Compared with the double-variable fertilizer applicator, it generally has a small adjustment range of fertilizer amount, significant pulsation during low-speed fertilizer discharge, and poor fertilizer discharge uniformity. and other shortcomings.
双变量施肥机可同时控制排肥槽轮的转速和开度(工作长度),可以较好的解决单变量施肥机存在的问题。排肥装置是双变量施肥机的关键零部件,其性能直接决定施肥作业质量。因此开发可以控制双施肥机排肥槽轮转速和开度的调节装置,十分有意义。The dual-variable fertilizer applicator can simultaneously control the rotation speed and opening (working length) of the fertilizing groove wheel, which can better solve the problems existing in the single-variable fertilizer applicator. Fertilizer discharge device is the key component of bivariate fertilizer applicator, and its performance directly determines the quality of fertilizer application. Therefore, it is very meaningful to develop a regulating device that can control the speed and opening of the fertilization groove wheel of the double fertilizer spreader.
发明内容SUMMARY OF THE INVENTION
为解决现有技术中的一个或多个问题,本实用新型的目的在于提供一种基于滚珠丝杠滑台的电动调节双变量施肥装置,可以同时调节排肥槽轮的转速和开度,减少施肥过程中脉动性对排肥均匀的影响,大大提高了施肥效率和精度。In order to solve one or more problems in the prior art, the purpose of the present utility model is to provide an electrically adjustable double-variable fertilization device based on a ball screw sliding table, which can The effect of pulsation on the uniformity of fertilization during fertilization greatly improves the efficiency and precision of fertilization.
本实用新型涉及一种基于滚珠丝杠滑台的电动调节双变量施肥装置,包括排肥机构、转速调节机构和开度调节机构三部分。The utility model relates to an electric adjustment double-variable fertilization device based on a ball screw sliding table, which comprises three parts: a fertilizer discharge mechanism, a rotational speed adjustment mechanism and an opening degree adjustment mechanism.
所述的排肥机构包括排肥盒、排肥槽轮、阻塞套、随动挡板、压圈和毛刷。其中毛刷用于清理排肥槽轮,防止漏肥堵肥;随动挡板放置在压圈内,其内齿和排肥槽轮的外齿相互啮合,能保证随动挡板在压圈内随着排肥槽轮转动而不脱出。The fertilizer discharge mechanism includes a fertilizer discharge box, a fertilizer discharge groove wheel, a blocking sleeve, a follow-up baffle, a pressure ring and a brush. Among them, the brush is used to clean the fertilizer discharge groove wheel to prevent fertilizer leakage and blockage of fertilizer; the follow-up baffle is placed in the pressure ring, and its inner teeth and the outer teeth of the fertilizer discharge groove wheel mesh with each other, which can ensure that the follow-up baffle is in the pressure ring. The inner part rotates with the fertilization groove wheel and does not come out.
所述的转速调节机构包括步进电机I、弹性联轴器、传动轴和电机支架。其中步进电机I通过螺栓固定在电机支架上,传动轴通过弹性联轴器与步进电机I输出轴连接。The rotational speed adjustment mechanism includes a stepping motor I, an elastic coupling, a transmission shaft and a motor support. The stepping motor I is fixed on the motor bracket by bolts, and the transmission shaft is connected with the output shaft of the stepping motor I through an elastic coupling.
所述的开度调节机构包括滚珠丝杠、光轴导轨、滑台底座、滑块、刚性联轴器、丝杠固定座、丝杠支撑座、电机固定座和步进电机II。其中丝杠固定座和丝杠支撑座都固定在滑台底座上,用于固定和支撑滚珠丝杠;步进电机II通过电机固定座固定在滑台底座一侧,滚珠丝杠通过刚性联轴器与步进电机II的输出轴连接;滑块内自带丝杠螺母,和滚珠丝杠构成滚珠丝杠副,使步进电机II的旋转运动变换成滑块沿两根光轴导轨的水平移动。The opening adjustment mechanism includes a ball screw, an optical axis guide rail, a sliding table base, a sliding block, a rigid coupling, a screw fixing seat, a screw supporting seat, a motor fixing seat and a stepping motor II. The screw fixing seat and the screw supporting seat are both fixed on the sliding table base to fix and support the ball screw; the stepper motor II is fixed on one side of the sliding table base through the motor fixing seat, and the ball screw is connected by a rigid coupling The slider is connected with the output shaft of the stepper motor II; the slider has its own lead screw nut, and the ball screw forms a ball screw pair, so that the rotary motion of the stepper motor II is transformed into the level of the slider along the two optical axis guide rails. move.
本实用新型的工作过程如下:在变量施肥机进行田间施肥作业时,根据控制要求进行田间施肥,施肥系统根据所需施肥量调用不同的转速开度组合序列,变量施肥机得到启动信号后,步进电机I(转速电机)转动,从而通过传动轴带动排肥外槽轮旋转,同时化肥颗粒被外槽轮的轮齿往下拨,从排肥口排出;如果控制系统根据施肥量需要驱动器给步进电机II(开度电机)一个正转或者反转脉冲信号,步进电机II转动带动滑块移动,从而带动步进电机I和排肥槽轮移动,达到改变排肥槽轮开度的目的;当排肥槽轮位移到一定位置时,步进电机II就会停止转动,在这期间,步进电机I可一直保持转动,直到控制器发出停止信号。这种既可以调节排肥槽轮的转速,又可以调节排肥槽轮开度的排肥机构,大大增加作业施肥效率与排肥的均匀性,减小施肥过程排肥的脉动性对施肥均匀的影响。The working process of the utility model is as follows: when the variable fertilizer applicator performs the field fertilization operation, the field fertilization is carried out according to the control requirements, the fertilization system calls different rotation speed opening degree combination sequences according to the required fertilizer amount, and after the variable fertilizer applicator obtains the start signal, the step The feed motor I (speed motor) rotates, thereby driving the outer sheave of fertilizer discharge to rotate through the transmission shaft, and at the same time, the fertilizer particles are pushed down by the teeth of the outer sheave and discharged from the fertilizer outlet; The stepping motor II (opening motor) has a forward or reverse pulse signal, and the stepping motor II rotates to drive the slider to move, thereby driving the stepping motor I and the fertilizer discharge sheave to move, so as to change the opening of the fertilizer discharge sheave. Purpose: When the fertilizer trough is displaced to a certain position, the stepping motor II will stop rotating, during this period, the stepping motor I can keep rotating until the controller sends a stop signal. This fertilization mechanism, which can not only adjust the speed of the fertilization groove, but also adjust the opening of the fertilization groove, greatly increases the fertilization efficiency and the uniformity of the fertilization, and reduces the pulsation of the fertilization during the fertilization process. Impact.
除了上面所描述的目的、特征和优点之外,本实用新型还有其它的目的、特征和优点。下面将参照示意图,对本实用新型作进一步详细地说明。In addition to the objects, features and advantages described above, the present invention has other objects, features and advantages. The present utility model will be described in further detail below with reference to the schematic diagrams.
附图说明Description of drawings
图1是本实用新型施肥装置的总体结构示意图Fig. 1 is the overall structure schematic diagram of the fertilization device of the present utility model
图2是本实用新型施肥装置的排肥机构结构示意图Fig. 2 is the structural schematic diagram of the fertilization mechanism of the fertilization device of the present invention
图3是本实用新型施肥装置的排肥盒内部装置结构示意图Figure 3 is a schematic diagram of the structure of the internal device of the fertilization box of the fertilization device of the present invention
图4是本实用新型施肥装置的转速和开度调节机构结构示意图Figure 4 is a schematic structural diagram of the rotational speed and opening adjustment mechanism of the fertilization device of the present invention
图中:1-阻塞套,2-排肥盒,3-排肥槽轮,4-传动轴,5-电机支架,6-步进电机I,7-丝杠固定座,8-刚性联轴器,9-步进电机II,10-电机固定座,11-滑台底座,12-光轴导轨,13-滑块,14-丝杠支撑座,15-弹性联轴器,16-毛刷,17-压圈,18-随动挡板,19-滚珠丝杠。In the picture: 1-blocking sleeve, 2-fertilizer box, 3-fertilizer groove wheel, 4-transmission shaft, 5-motor bracket, 6-stepper motor I, 7-lead screw holder, 8-rigid coupling controller, 9-stepping motor II, 10-motor holder, 11-slide base, 12-optical axis guide rail, 13-slider, 14-screw support base, 15-elastic coupling, 16-brush , 17- pressure ring, 18- follower baffle, 19- ball screw.
具体实施方式Detailed ways
下面结合附图及实施例对本实用新型作进一步说明。The utility model will be further described below in conjunction with the accompanying drawings and embodiments.
本实用新型施肥装置主要包括排肥机构、转速调节机构和开度调节机构三部分,其中所述排肥机构包括排肥盒2、排肥槽轮3、阻塞套1、随动挡板18、压圈17和毛刷16;转速调节机构包括步进电机I 6、弹性联轴器15、传动轴4和电机支架5;开度调节机构包括滚珠丝杠19、光轴导轨12、滑台底座11、滑块13、刚性联轴器8、丝杠固定座7、丝杠支撑座14、电机固定座10和步进电机II 9。The fertilization device of the utility model mainly includes three parts: a fertilizer discharge mechanism, a rotational speed adjustment mechanism and an opening degree adjustment mechanism, wherein the fertilizer discharge mechanism includes a
如图1、2所示,转速和开度调节机构在排肥机构的同一侧,排肥机构可固定安装在肥箱底部,开度调节机构的滑台底座11可固定在机具机架上;传动轴4的一端与排肥槽轮3的六方孔为过盈配合,传动轴4另一端又通过弹性联轴器15与步进电机I 6连接,步进电机I6通过电机支架5固定在滑块13上;丝杠固定座7和丝杠支撑座14都固定在滑台底座11上,用于固定和支撑滚珠丝杠;步进电机II 9通过电机固定座10固定在滑台底座一侧,滚珠丝杠19通过刚性联轴器8与步进电机II 9的输出轴连接;滑块13内自带丝杠螺母,和滚珠丝杠19构成滚珠丝杠副;步进电机I 6用来控制改变排肥槽轮3的转速,开度调节机构的滚珠丝杠滑台可以把步进电机II 9的转动变换成滑块13沿着两条光轴导轨12的水平移动,进而带动转速调节机构中步进电机I 6移动,从而带动排肥槽轮3在排肥盒2中移动,达到改变排肥槽轮3开度的目的。As shown in Figures 1 and 2, the rotational speed and the opening adjustment mechanism are on the same side of the fertilizer discharge mechanism, the fertilizer discharge mechanism can be fixedly installed at the bottom of the fertilizer box, and the sliding table base 11 of the opening adjustment mechanism can be fixed on the machine frame; One end of the transmission shaft 4 is an interference fit with the hexagonal hole of the
如图3、4所示,排肥盒2内有阻塞套1、排肥槽轮3和毛刷16,毛刷16通过螺钉固定在排肥盒2内侧,可以清理排肥槽轮3,减轻排肥盒2磨损,防止漏肥堵肥;压圈17通过螺钉固定在排肥盒3一侧,随动挡板18的内齿与排肥槽轮3的外齿相互啮合,可以在压圈17内随着排肥槽轮3自由转动,起到防止漏肥的作用;阻塞套1与排肥槽轮3的轴筒采用间隙配合,工作时排肥槽轮3可在阻塞套1中转动,阻塞套1上自带的键与排肥盒2上的键槽配合,既可以保证排肥槽轮3和阻塞套1在排肥盒2内水平移动,又可以防止阻塞套1发生转动。As shown in Figures 3 and 4, the
本实用新型涉及的施肥装置可实现排肥槽轮的转速和开度双变量调节,减少施肥过程中脉动性对排肥均匀的影响,大大提高了施肥效率和精度。The fertilization device related to the utility model can realize the double-variable adjustment of the rotation speed and the opening degree of the fertilization groove wheel, reduce the influence of the pulsation on the uniform fertilization discharge during the fertilization process, and greatly improve the fertilization efficiency and precision.
以上示意性地对本实用新型及其实施方式进行了描述,该描述没有限制性,附图中所示的也只是本实用新型的实施方式之一,实际的结构并不局限于此。所以,如果本领域的普通技术人员受其启示,在不脱离本实用新型创造宗旨的情况下,不经创造性地设计出与该技术方案相似的结构方式及实施例,均应属于本实用新型的保护范围。The present invention and its embodiments have been described above schematically, and the description is not restrictive, and what is shown in the accompanying drawings is only one of the embodiments of the present invention, and the actual structure is not limited thereto. Therefore, if those of ordinary skill in the art are inspired by it, without departing from the purpose of creation of the present utility model, creatively design a structural mode and an embodiment similar to this technical solution, all should belong to the present utility model. protected range.
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