CN217530676U

CN217530676U - Flexible ABS subpackage platform

Info

Publication number: CN217530676U
Application number: CN202220734970.4U
Authority: CN
Inventors: 陈辉宇; 范文健; 韦军
Original assignee: SAIC GM Wuling Automobile Co Ltd
Current assignee: SAIC GM Wuling Automobile Co Ltd
Priority date: 2022-03-31
Filing date: 2022-03-31
Publication date: 2022-10-04
Anticipated expiration: 2032-03-31

Abstract

The utility model discloses a flexible ABS partial shipment platform, comprises a workbench, module location portion, oil pipe location portion and switching device, module location portion is including installing module clamping and the fixture device on the workstation, the module clamping is configured to be arranged in fixing a position arbitrary one in three kinds of model ABS modules, the fixture device is configured to be used for fixed ABS module, oil pipe location portion is including installing the general clamping of long oil pipe on the workstation, the long oil pipe clamping of first ABS, the long oil pipe clamping of second ABS, the long oil pipe clamping of third ABS and the general clamping of short oil pipe, the general clamping of long oil pipe is configured to be used for fixing a position the middle part of the long oil pipe of first ABS or second ABS, the long oil pipe clamping of first ABS is configured to be used for fixing a position the one end of the long oil pipe of first ABS, the long oil pipe clamping of second ABS is configured to be used for fixing a position the one end of long oil pipe of second ABS, the long oil pipe clamping of third ABS is configured to be used for fixing a position the long oil pipe of third ABS, the general clamping of short oil pipe is configured to be used for fixing a position an arbitrary short oil pipe.

Description

Flexible ABS subpackage platform

Technical Field

The utility model relates to an automobile production line technical field especially relates to a flexible ABS partial shipment platform.

Background

An ABS system (an anti-lock braking system) and an ESC system (an electronic stability control system) are vehicle active safety systems, the ABS system comprises an ABS module, a long brake oil pipe and a short brake oil pipe, the long brake oil pipe and the short brake oil pipe are connected with the ABS module through bolts, the ABS system needs to separately assemble the brake oil pipe and the ABS module on a separate assembly table before being installed on a vehicle, the existing ABS separate assembly table can only separately assemble the ABS system of one vehicle type, at least three ABS separate assembly tables need to be configured on one production line, and the problems of large occupied space and inconvenient operation exist.

SUMMERY OF THE UTILITY MODEL

The utility model aims at providing a flexible ABS partial shipment platform, its advantage is little and the operation of being convenient for in occupation space.

The utility model discloses a flexible ABS partial shipment platform, comprises a workbench, module location portion, oil pipe location portion and switching device, module location portion is including installing module clamping and the fixture device on the workstation, the module clamping is configured to be arranged in fixing a position arbitrary one in three kinds of model ABS modules, the fixture device is configured to be used for fixed ABS module, oil pipe location portion is including installing the general clamping of long oil pipe on the workstation, the long oil pipe clamping of first ABS, the long oil pipe clamping of second ABS, the general clamping of third ABS long oil pipe and short oil pipe, the general clamping of long oil pipe is configured to be used for fixing a position the middle part of the long oil pipe of first ABS or second ABS, the long oil pipe clamping of first ABS is configured to be used for fixing a position the one end of the long oil pipe of first ABS, the long oil pipe clamping of second ABS is configured to be used for fixing a position the one end of the long oil pipe of second ABS, the long oil pipe clamping of third ABS is configured to be used for fixing a position the long oil pipe of third ABS, the general clamping of short oil pipe is configured to be used for fixing a position first ABS, the second ABS, the switching device in the arbitrary ABS, the switching device and the switching device, the connecting device of the short oil pipe is connected with the switching device.

Preferably or optionally, the third ABS long oil pipe clamp includes a first clamp and a second clamp, and the first clamp and the second clamp position the third ABS long oil pipe together.

Preferably or optionally, the universal clamping of the short oil pipe comprises a third clamping and a fourth clamping, and the third clamping and the fourth clamping position the short oil pipe of any one of the first ABS, the second ABS and the third ABS together.

Preferably or optionally, the vehicle-mounted automatic vehicle-type scanning device further comprises a controller, three indicating lamps and a scanning gun, wherein the controller, the three indicating lamps and the scanning gun are arranged on the workbench, the indicating lamps, the scanning gun and the clamp device are all electrically connected with the controller, and the controller is configured to identify vehicle type information through the scanning gun and light one of the indicating lamps corresponding to the identified vehicle type.

Preferably or optionally, the electric tightening device, the prompting device and the display are all electrically connected with the controller, so that the controller controls the prompting device to work after the controller receives the electric signal which is qualified for tightening of the electric tightening device.

Preferably or optionally, the sound and light prompt device comprises a three-color lamp and a buzzer, and both the three-color lamp and the buzzer are electrically connected with the controller.

Preferably or optionally, the scanning gun device further comprises a scanning gun support, and the scanning gun support is arranged on the workbench to place the scanning gun.

Preferably or optionally, the lower part of workstation is provided with the switch board, and the controller sets up in the switch board, and switching device includes the electric lock switch, opens the button and closes the button, has seted up six through-holes on the workstation, and three pilot lamp, electric lock switch, open the button and close the button and install respectively in the through-hole.

Preferably or alternatively, the lower end of the table is provided with four casters having a locking function, the four casters being provided at four corners of the table, respectively.

The utility model discloses a flexible ABS partial shipment platform, the advantage that has for prior art is: the clamping integration of ABS spare part of three types of motorcycle types on a workstation has been realized, has both realized the flexible production, has still reduced the occupation of space, has optimized field layout and space, saves 2-5 square meters by single production line side.

Drawings

Fig. 1 is a schematic view of a three-dimensional structure of a flexible ABS split charging platform of the present invention.

Fig. 2 is an electrical connection schematic diagram of a flexible ABS split charging platform of the present invention.

Description of the drawings

1. A work table; 11. a control cabinet; 12. a caster wheel;

2. a module positioning portion; 21. clamping the module; 22. a clamp device;

3. an oil pipe positioning part; 31. the long oil pipe is clamped universally; 32. clamping a first ABS long oil pipe; 33. clamping a second ABS long oil pipe; 34. clamping a third ABS long oil pipe; 341. first clamping; 342. second clamping; 35. the short oil pipe is clamped universally; 351. thirdly, clamping; 352. fourthly, clamping;

4. a switching device; 41. an electric lock switch; 42. opening a button; 43. a close button;

5. a controller;

6. an indicator light;

7. a scanning gun;

8. an electric tightening device; 81. an electric torque wrench; 82. a control unit; 83. a data server;

9. a prompting device;

10. and a display.

Detailed Description

The flexible ABS split charging platform of the present invention will be described in further detail with reference to fig. 1 and 2 of the drawings.

The utility model discloses a flexible ABS partial shipment platform please refer to fig. 1 and fig. 2, including workstation 1, module location portion 2, oil pipe location portion 3 and switching device 4.

The module positioning part 2 comprises a module clamp 21 and a clamp device 22 which are installed on the workbench 1, wherein the module clamp 21 is configured to be used for positioning any one of three types of ABS modules, and the clamp device 22 is configured to be used for fixing the ABS modules.

When the ABS module is placed on the module clamp 21, the clamp device 22 clamps and fixes the ABS module. For example, the clamping device 22 includes a driving device and a clamping arm, the driving device may be an electric driving device, and may also be an air cylinder device or an oil cylinder device, and a person skilled in the art may select a driving manner of the clamping device 22 according to actual needs.

The oil pipe positioning part 3 comprises a long oil pipe general clamp 31, a first ABS long oil pipe clamp 32, a second ABS long oil pipe clamp 33, a third ABS long oil pipe clamp 34 and a short oil pipe general clamp 35 which are arranged on the workbench 1.

The long oil pipe universal clamp 31 is configured to position the middle portion of the long oil pipe of the first ABS or the second ABS, that is, the middle portion of the long oil pipe of the first ABS or the second ABS may be positioned by the long oil pipe universal clamp 31.

The distribution positions of the first ABS long oil pipe clamp 32, the long oil pipe universal clamp 31 and the module clamp 21 are matched with the trend shape of the first ABS long oil pipe, the first ABS long oil pipe clamp 32 is configured to be used for positioning one end of the first ABS long oil pipe, and the other end of the first ABS long oil pipe is connected with the ABS module on the module clamp 21, so that the positioning of the first ABS long oil pipe is achieved.

The distribution positions of the second ABS long oil pipe clamp 33, the long oil pipe universal clamp 31 and the module clamp 21 are matched with the trend shape of the second ABS long oil pipe, the second ABS long oil pipe clamp 33 is configured to be used for positioning one end of the second ABS long oil pipe, and the other end of the second ABS long oil pipe is connected with the ABS module on the module clamp 21, so that the positioning of the second ABS long oil pipe is achieved.

The distribution positions of the third ABS long oil pipe clamp 34 and the module clamp 21 are matched with the trend shape of the third ABS long oil pipe, and the third ABS long oil pipe clamp 34 is configured to be used for positioning the third ABS long oil pipe. For example, one end of the long oil pipe of the third ABS is connected to the ABS module on the module clamp 21, and the other end is placed on the third ABS long oil pipe clamp 34, so that the long oil pipe of the third ABS is positioned.

The universal short oil pipe clamp 35 is configured to be used for positioning any one of the first ABS, the second ABS and the third ABS, namely when the universal short oil pipe of any one of the first ABS, the second ABS and the third ABS is connected with the ABS module on the module clamp 21, the universal short oil pipe clamp 35 can be used for positioning, so that clamping of ABS parts of three types of vehicles can be integrated on a workbench, flexible production is achieved, occupied space is reduced, field layout and space are optimized, and 2-5 square meters are saved beside a single production line.

The switching device 4 is connected to the clamp device 22 to control the switching of the clamp device 22.

The utility model discloses a flexible ABS partial shipment platform please refer to fig. 1 and fig. 2, can also be on the basis of preceding technical scheme: the third ABS long oil pipe clamp 34 includes a first clamp 341 and a second clamp 342, and the third ABS long oil pipe is positioned by the first clamp 341 and the second clamp 342 together. The distribution positions of the first clamp 341, the second clamp 342 and the module clamp 21 are matched with the trend shape of the third ABS long oil pipe, and the third ABS long oil pipe is positioned by the first clamp 341 and the second clamp 342 together, so that the positioning accuracy of the third ABS long oil pipe is improved.

The utility model discloses a flexible ABS partial shipment platform please refer to fig. 1 and fig. 2, can also be on the basis of preceding technical scheme: the general short oil pipe clamping 35 comprises a third clamping 351 and a fourth clamping 352, the distribution positions of the third clamping 351, the fourth clamping 352 and the module clamping 21 are matched with the trend shape of any type of short oil pipe, and the third clamping 351 and the fourth clamping 352 jointly position the short oil pipe of any one of the first ABS, the second ABS and the third ABS, so that the positioning accuracy of the short oil pipe is improved.

The utility model discloses a flexible ABS partial shipment platform please refer to fig. 1 and fig. 2, can also be on the basis of preceding technical scheme: the automatic part scanning device is characterized by further comprising a controller 5, three indicator lamps 6 and a scanning gun 7, wherein the controller 5, the three indicator lamps 6 and the scanning gun 7 are arranged on the workbench 1, the indicator lamps 6, the scanning gun 7 and the clamp device 22 are all electrically connected with the controller 5, and the controller 5 is configured to be used for identifying vehicle type information to which parts belong through the scanning gun 7 and lighting one of the indicator lamps 6 corresponding to the identified vehicle type.

For example, three types of vehicle type identifiers are arranged on the table top of the workbench 1, each indicator light 6 corresponds to one type of vehicle type identifier, when the ABS system or the ESC system is assembled, a bar code of the ABS system or the ESC system is scanned by the scanning gun 7, so that the controller 5 identifies and stores part information and part information, and the controller 5 controls the indicator light 6 corresponding to the vehicle type to be turned on, so that an operator identifies the part of the vehicle type and places the part of the ABS system or the ESC system on a corresponding clamp, thereby achieving an effect of indicating the part of the vehicle type, and avoiding the operator from misplacing the part.

The utility model discloses a flexible ABS partial shipment platform please refer to fig. 1 and fig. 2, can also be on the basis of preceding technical scheme: the electric tightening device 8, the prompting device 9 and the display 10 are all electrically connected with the controller 5, so that after the controller 5 receives a tightening qualified electric signal of the electric tightening device 8, the controller 5 controls the prompting device 9 to work, and the display 10 displays torque data of the electric tightening device 8.

The electric tightening device 8 includes a control unit 82, an electric torque wrench 81 electrically connected to the control unit 82, and a data server 83.

The electric tightening device 8 is electrically connected with the controller 5 through the control unit 82, the control unit 82 stores torque information of a plurality of vehicle types, and after the scanning gun 7 scans bar codes of ABS parts, the controller 5 sends the vehicle type information of the ABS parts to the control unit 82, so that the control unit 82 matches torque data matched with the vehicle type.

When the control unit 82 detects that the torque of the electric torque wrench 81 reaches a preset qualified value, the control unit 82 sends a screwing qualified signal to the controller 5, and after the controller 5 receives and stores the screwing qualified signal, the controller 5 controls the prompting device 9 to prompt, and the operator stops screwing.

When the controller 5 does not receive the electric signal of qualified tightening, the prompting device 9 does not prompt work, and an operator needs to continue tightening until the prompting device 9 prompts, so that the risk that the operator cannot escape from a station due to unqualified tightening is avoided.

The display 10 displays part information and torque data, and the employee views tightening torque data through the operator panel.

The controller 5 can be connected with an upper computer which is responsible for tracing inquiry, and when tracing inquiry is carried out, the tightening information of the parts can be inquired on the ABS split charging platform through bar codes or car numbers, and the tightening data of the parts of the ABS system on each vehicle can also be inquired through the upper computer, so that the effect that the tightening result can be traced inquiry is achieved.

The utility model discloses a flexible ABS partial shipment platform please refer to fig. 1 and fig. 2, can also be on the basis of preceding technical scheme: the sound and light prompt device 9 comprises a three-color lamp and a buzzer, and the three-color lamp and the buzzer are both electrically connected with the controller 5.

The utility model discloses a flexible ABS partial shipment platform please refer to fig. 1 and fig. 2, can also be on the basis of preceding technical scheme: still including sweeping the rifle support, sweep the rifle support and set up on workstation 1 to place scanning rifle 7.

The utility model discloses a flexible ABS partial shipment platform please refer to fig. 1 and fig. 2, can also be on the basis of preceding technical scheme: the lower part of workstation 1 is provided with switch board 11, and controller 5 sets up in switch board 11, and switching device 4 includes electric lock switch 41, open button 42 and close button 43, has seted up six through-holes on the workstation 1, and three pilot lamp 6, electric lock switch 41, open button 42 and close button 43 install respectively in the through-hole. The electric lock switch 41 is a master switch, and when the electric lock switch 41 is turned on, the on button 42 and the off button 43 are effective for controlling the clamp device 22.

The utility model discloses a flexible ABS partial shipment platform please refer to fig. 1 and fig. 2, can also be on the basis of preceding technical scheme: the lower end of the workbench 1 is provided with four casters 12 with a locking function, and the four casters 12 are respectively arranged at four corners of the workbench 1, so that the effect of convenient movement is realized.

The above description is only for the description of several embodiments of the present invention, but the scope of the present invention should not be considered as falling within the scope of the present invention, in which all the equivalent changes or modifications or the equal-scale enlargement or reduction etc. according to the design spirit of the present invention are made.

Claims

1. The utility model provides a flexible ABS partial shipment platform which characterized in that includes:

a working table (1),

a module positioning part (2) comprising a module clamp (21) and a clamp device (22) which are arranged on the workbench (1), wherein the module clamp (21) is configured to be used for positioning any one of three types of ABS modules, the clamp device (22) is configured to be used for fixing the ABS modules,

an oil pipe positioning part (3) comprising a long oil pipe universal clamp (31), a first ABS long oil pipe clamp (32), a second ABS long oil pipe clamp (33), a third ABS long oil pipe clamp (34) and a short oil pipe universal clamp (35) installed on the workbench (1), wherein the long oil pipe universal clamp (31) is configured to be used for positioning the middle part of the long oil pipe of the first ABS or the second ABS, the first ABS long oil pipe clamp (32) is configured to be used for positioning one end of the long oil pipe of the first ABS, the second ABS long oil pipe clamp (33) is configured to be used for positioning one end of the long oil pipe of the second ABS, the third ABS long oil pipe clamp (34) is configured to be used for positioning the long oil pipe of the third ABS, the short oil pipe universal clamp (35) is configured to be used for positioning the short oil pipe of any one of the first ABS, the second ABS and the third ABS, and the short oil pipe universal clamp (35) is installed on the workbench (1)

A switch device (4), wherein the switch device (4) is connected with the clamp device (22) to control the switch of the clamp device (22).

2. The flexible ABS racking station according to claim 1, characterized in that the third ABS long oil pipe clamp (34) comprises a first clamp (341) and a second clamp (342), and the first clamp (341) and the second clamp (342) position the third ABS long oil pipe together.

3. The flexible ABS racking platform of claim 2 wherein the short oil tube universal clamp (35) comprises a third clamp (351) and a fourth clamp (352), the third clamp (351) and the fourth clamp (352) cooperatively locating the short oil tube of any one of the first ABS, the second ABS, and the third ABS.

4. The flexible ABS racking platform according to any one of claims 1-3, further comprising a controller (5), three indicator lamps (6) and a scanning gun (7) disposed on the workbench (1), wherein the indicator lamps (6), the scanning gun (7) and the clamping device (22) are electrically connected to the controller (5), and the controller (5) is configured to identify the vehicle type information to which the parts belong by the scanning gun (7) and to light one of the indicator lamps (6) corresponding to the identified vehicle type.

5. The flexible ABS split charging platform according to claim 4, further comprising an electric tightening device (8), a prompting device (9) and a display (10), wherein the electric tightening device (8), the prompting device (9) and the display (10) are all electrically connected with the controller (5), so that after the controller (5) receives a tightening qualified electric signal of the electric tightening device (8), the controller (5) controls the prompting device (9) to work, and the display (10) displays torque data of the electric tightening device (8).

6. The flexible ABS dispenser stand according to claim 5, characterized in that the prompting device (9) comprises a tri-color lamp and a buzzer, both of which are electrically connected with the controller (5).

7. The flexible ABS racking station of claim 6 further comprising a sweep gun support, the scanning gun support is arranged on the workbench (1) to place the scanning gun (7).

8. The flexible ABS dispenser table according to claim 7, wherein a control cabinet (11) is disposed at a lower portion of the table (1), the controller (5) is disposed in the control cabinet (11), the switch device (4) comprises an electric lock switch (41), an opening button (42) and a closing button (43), six through holes are disposed on the table (1), and three indicator lamps (6), the electric lock switch (41), the opening button (42) and the closing button (43) are respectively mounted in the through holes.

9. The flexible ABS racking platform according to claim 8, characterized in that the lower end of the platform (1) is provided with four casters (12) with locking function, the four casters (12) being respectively provided at four corners of the platform (1).