CN217529446U - Horizontal band sawing machine with automatic feeding device - Google Patents
Horizontal band sawing machine with automatic feeding device Download PDFInfo
- Publication number
- CN217529446U CN217529446U CN202220165969.4U CN202220165969U CN217529446U CN 217529446 U CN217529446 U CN 217529446U CN 202220165969 U CN202220165969 U CN 202220165969U CN 217529446 U CN217529446 U CN 217529446U
- Authority
- CN
- China
- Prior art keywords
- cutting
- mounting
- sawing machine
- outside
- automatic feeding
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Fee Related
Links
- 238000005520 cutting process Methods 0.000 claims abstract description 48
- 230000000694 effects Effects 0.000 claims abstract 2
- 210000001503 joint Anatomy 0.000 claims 1
- 238000004519 manufacturing process Methods 0.000 abstract description 7
- 238000000034 method Methods 0.000 description 4
- 229910000831 Steel Inorganic materials 0.000 description 3
- 238000009434 installation Methods 0.000 description 3
- 239000010959 steel Substances 0.000 description 3
- 230000005540 biological transmission Effects 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000001816 cooling Methods 0.000 description 1
- 230000007812 deficiency Effects 0.000 description 1
- 238000005461 lubrication Methods 0.000 description 1
- 239000007769 metal material Substances 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
Images
Landscapes
- Sawing (AREA)
Abstract
Description
技术领域technical field
本实用新型涉及带锯床相关领域,具体涉及带有自动送料装置的卧式带锯床。The utility model relates to the related field of band sawing machines, in particular to a horizontal band sawing machine with an automatic feeding device.
背景技术Background technique
众所周知,带锯床是用于锯切各种金属材料的机床,按结构分为卧式与立式;按功能分为半自动、全自动、数控。卧式又可分为双立柱与剪刀式;主要部件有:底座、床身、立柱、锯梁和传动机构、锯条导向装置、工件夹紧装置、锯条张紧装置、送料机构(自动系列)、液压传动系统、电气控制系统、润滑及冷却系统。As we all know, band sawing machine is a machine tool for sawing various metal materials, which is divided into horizontal and vertical according to structure; semi-automatic, automatic and numerical control according to function. Horizontal type can be divided into double column and scissor type; the main components are: base, bed, column, saw beam and transmission mechanism, saw blade guide, workpiece clamping device, saw blade tensioning device, feeding mechanism (automatic series), Hydraulic transmission system, electrical control system, lubrication and cooling system.
在对模具进行生产的过程当中,需要根据需加工的模具的各个部件的大小,将长条状的大块钢材进行裁切下料,形成不同大小的模具钢,然后再对模具钢进行加工,使其成为模具的不同组成部件。但是现有的带锯床在使用时的上下料操作均无法实现持续的自动化操作,且还需要人工参与上下料操作,浪费人力的同时还降低了整体的生产效率,无法满足现有的工厂进行生产使用。因此,本实用新型设计了带有自动送料装置的卧式带锯床。In the process of mold production, according to the size of each part of the mold to be processed, it is necessary to cut long strips of large pieces of steel to form different sizes of mold steel, and then process the mold steel. Make it a different component of the mold. However, the loading and unloading operations of the existing band sawing machines cannot achieve continuous automatic operation, and manual loading and unloading operations are required, which wastes manpower and reduces the overall production efficiency, which cannot meet the production requirements of existing factories. use. Therefore, the utility model designs a horizontal band sawing machine with an automatic feeding device.
实用新型内容Utility model content
针对现有技术的不足,本实用新型提供了带有自动送料装置的卧式带锯床,尽最大可能解决上述背景提出的现有的带锯床上下料自动化程度低,浪费人力的同时还降低了整体的生产效率,无法满足现有的工厂进行生产使用的问题。In view of the deficiencies of the prior art, the utility model provides a horizontal band sawing machine with an automatic feeding device, which solves the problem as far as possible that the existing band sawing machine proposed in the above background has a low degree of automation, wastes manpower and reduces the overall The production efficiency cannot meet the problem of production use in existing factories.
本实用新型通过以下技术方案予以实现:The utility model is realized through the following technical solutions:
带有自动送料装置的卧式带锯床,包括底座和板材本体,底座上端固定安装有对板材本体进行切割作业的切割机架以及对板材本体进行切割放置的切割平台,底座外侧设置有控制面板,且控制面板包括PLC控制器,所述底座上端位于切割机架的一侧固定设置有与切割平台高度一致的上料台,所述上料台的上端固定设置有安装架,所述安装架顶部上下贯穿设置有开口,所述安装架顶部的正面与背面均固定连接有第一安装板,且两组第一安装板之间转动安装有转轴,所述转轴的外侧固定套设有转盘,且转盘活动贯穿开口,所述转盘的外侧均匀设置有开口槽,所述开口槽内活动插接有螺纹杆,所述螺纹杆的外侧端固定连接有橡胶球,所述安装架的外侧前后固定设置有两组第二安装板,所述第二安装板与安装架外侧固定连接,且第二安装板设置于上料台、切割平台之间,两组第二安装板之间对称设有两组限位板。A horizontal band sawing machine with an automatic feeding device, including a base and a plate body, a cutting frame for cutting the plate body and a cutting platform for cutting and placing the plate body are fixedly installed on the upper end of the base, and a control panel is arranged on the outside of the base. And the control panel includes a PLC controller, the upper end of the base is located on one side of the cutting frame, and a feeding table with the same height as the cutting platform is fixedly arranged, the upper end of the feeding table is fixedly provided with a mounting frame, and the top of the mounting frame is fixedly arranged. An opening is arranged through the upper and lower sides, a first mounting plate is fixedly connected to the front and back of the top of the mounting frame, and a rotating shaft is rotatably installed between the two sets of first mounting plates, and a turntable is fixedly sleeved on the outer side of the rotating shaft, and The turntable moves through the opening, the outer side of the turntable is evenly provided with open grooves, the threaded rods are movably inserted in the open grooves, the outer ends of the threaded rods are fixedly connected with rubber balls, and the outer sides of the mounting brackets are fixedly arranged front and rear. There are two sets of second mounting plates, the second mounting plates are fixedly connected to the outside of the mounting frame, and the second mounting plates are arranged between the feeding table and the cutting platform, and two sets of second mounting plates are symmetrically arranged between the two groups limit plate.
优选的,所述底座上端位于切割机架另一侧的位置固定设置有下料台,所述下料台对接切割平台的末端,且下料台从内至外呈倾斜向下的结构设计,所述下料台的上端活动均匀设置有输送辊。Preferably, the upper end of the base is located on the other side of the cutting frame and is fixedly provided with an unloading table, the unloading table is connected to the end of the cutting platform, and the unloading table is inclined downward from the inside to the outside. The upper end of the unloading table is evenly arranged with conveying rollers.
优选的,所述螺纹杆内侧端固定连接有矩形块,且矩形块与开口槽的内壁限位滑动,所述螺纹杆的外侧螺纹套设有螺纹套,且螺纹套通过轴承转动安装于开口槽的外侧槽口。Preferably, a rectangular block is fixedly connected to the inner end of the threaded rod, and the rectangular block and the inner wall of the open groove are limited and slid, the outer threaded sleeve of the threaded rod is provided with a threaded sleeve, and the threaded sleeve is rotatably installed in the open groove through a bearing. the outer notch.
优选的,两组所述第二安装板之间转动设置有螺纹轴、限位轴,两组所述限位板活动套设于螺纹轴、限位轴的外侧,所述第一安装板、第二安装板的外壁均固定安装有动力端分别驱动转轴、螺纹轴的电机。Preferably, a threaded shaft and a limiting shaft are rotatably arranged between the two sets of the second mounting plates, and the two sets of the limiting plates are movably sleeved on the outer sides of the threaded shaft and the limiting shaft, and the first mounting plates, The outer wall of the second mounting plate is fixedly mounted with a motor whose power end drives the rotating shaft and the threaded shaft respectively.
优选的,所述螺纹轴的外侧设置有方向相反的螺纹,且螺纹轴通过方向相反的螺纹分别螺纹贯穿两组限位板,所述限位轴的外壁设置有刻度标。Preferably, the outer side of the threaded shaft is provided with threads in opposite directions, and the threaded shafts respectively thread through the two sets of limit plates through the threads in opposite directions, and scale marks are provided on the outer wall of the limit shaft.
优选的,所述限位板的内壁嵌入设置有多组滚珠,且滚珠外侧与板材本体之间活动接触配合。Preferably, a plurality of groups of balls are embedded in the inner wall of the limiting plate, and the outer sides of the balls are in active contact with the plate body.
本实用新型的有益效果为:The beneficial effects of the present utility model are:
本实用新型通过对接切割平台的上料台,通过调整转盘外侧的橡胶球的安装长度使其对接上料台上端板材本体的上端面,在电机驱动转盘转动的情况下对板材本体进行摩擦输送使其朝向切割机架的位置移动进行自动化上料,并且在安装架的外侧设置距离可调整的限位板对板材本体进行限位导向使其直线移动进行切割方便切割;另外在切割完成后继续前进的板材本体将切割后的成品推送至下料台后经过输送辊向下滑动输送至指定收集位置,从而实现自动化下料。The utility model connects the feeding table of the cutting platform, adjusts the installation length of the rubber ball on the outer side of the turntable to make it butt the upper end face of the plate body on the upper end of the feeding table, and frictionally conveys the plate body under the condition that the motor drives the rotary table to rotate. It moves toward the cutting frame for automatic feeding, and a distance-adjustable limit plate is set on the outside of the mounting frame to limit and guide the plate body to move in a straight line for cutting, which is convenient for cutting; in addition, continue to move forward after the cutting is completed. The plate body pushes the cut finished product to the unloading table, and then slides down through the conveying roller to the designated collection position, so as to realize automatic unloading.
附图说明Description of drawings
为了更清楚地说明本实用新型实施例或现有技术中的技术方案,下面将对实施例或现有技术描述中所需要使用的附图作简单地介绍,显而易见地,下面描述中的附图仅仅是本实用新型的一些实施例,对于本领域普通技术人员来讲,在不付出创造性劳动的前提下,还可以根据这些附图获得其他的附图。In order to more clearly illustrate the embodiments of the present utility model or the technical solutions in the prior art, the following briefly introduces the accompanying drawings that need to be used in the description of the embodiments or the prior art. Obviously, the accompanying drawings in the following description These are just some embodiments of the present invention, and for those of ordinary skill in the art, other drawings can also be obtained from these drawings without creative effort.
图1是本实用新型结构示意图;Fig. 1 is the structural representation of the present utility model;
图2是本实用新型图1中A处结构放大示意图;Fig. 2 is an enlarged schematic view of the structure at place A in Fig. 1 of the present utility model;
图3是本实用新型图1中第二安装板结构侧视示意图。Fig. 3 is a schematic side view of the structure of the second mounting plate in Fig. 1 of the present invention.
图中:1-底座,101-下料台,102-输送辊,2-板材本体,3-上料台,4-切割机架,5-切割平台,6-安装架,7-开口,8第一安装板,9-转轴,10-转盘,11-开口槽,12-螺纹杆,1201-矩形块,1202-螺纹套,13-橡胶球,14-第二安装板,1401-螺纹轴,1402-限位轴,1403-电机,15-限位板,1501-滚珠,16-控制面板。In the picture: 1- base, 101- unloading table, 102- conveying roller, 2- plate body, 3- loading table, 4- cutting frame, 5- cutting platform, 6- mounting frame, 7- opening, 8 The first installation plate, 9-rotating shaft, 10-turntable, 11-opening slot, 12-threaded rod, 1201-rectangular block, 1202-threaded sleeve, 13-rubber ball, 14-second installation plate, 1401-threaded shaft, 1402-limit shaft, 1403-motor, 15-limit plate, 1501-ball, 16-control panel.
具体实施方式Detailed ways
为使本实用新型实施例的目的、技术方案和优点更加清楚,下面将结合本实用新型实施例中的附图,对本实用新型实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例是本实用新型一部分实施例,而不是全部的实施例。基于本实用新型中的实施例,本领域普通技术人员在没有作出创造性劳动前提下所获得的所有其他实施例,都属于本实用新型保护的范围。In order to make the purposes, technical solutions and advantages of the embodiments of the present utility model clearer, the technical solutions in the embodiments of the present utility model will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present utility model. The embodiments described above are a part of the embodiments of the present invention, but not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative work fall within the protection scope of the present invention.
请参阅图1~3,带有自动送料装置的卧式带锯床,包括底座1和板材本体2,底座1上端固定安装有对板材本体2进行切割作业的切割机架4以及对板材本体2进行切割放置的切割平台5,底座1外侧设置有控制面板16,且控制面板16包括PLC控制器,底座1上端位于切割机架4的一侧固定设置有与切割平台5高度一致的上料台3,且上料台3的上端面足够光滑,上料台3的上端固定设置有安装架6,安装架6顶部上下贯穿设置有开口7,安装架6顶部的正面与背面均固定连接有第一安装板8,且两组第一安装板8之间转动安装有转轴9,转轴9的外侧固定套设有转盘10,且转盘10活动贯穿开口7,转盘10的外侧均匀设置有开口槽11,开口槽11内活动插接有螺纹杆12,螺纹杆12的外侧端固定连接有橡胶球13,安装架6的外侧前后固定设置有两组第二安装板14,第二安装板14与安装架6外侧固定连接,且第二安装板14设置于上料台3、切割平台5之间,两组第二安装板14之间对称设有两组限位板15。Please refer to Figures 1 to 3, the horizontal band sawing machine with automatic feeding device includes a
具体的,底座1上端位于切割机架4另一侧的位置固定设置有下料台101,下料台101对接切割平台5的末端,且下料台101从内至外呈倾斜向下的结构设计,下料台101的上端活动均匀设置有输送辊102;切割后的产品经过下料台101上端的输送辊102滚动输送并倾斜向下滑动至收集的位置实现自动化下料。具体的,螺纹杆12内侧端固定连接有矩形块1201,且矩形块1201与开口槽11的内壁限位滑动,螺纹杆12的外侧螺纹套设有螺纹套1202,且螺纹套1202通过轴承转动安装于开口槽11的外侧槽口;通过螺纹套1202转动并螺纹驱动螺纹杆12,由于螺纹杆12内侧端的矩形块1201与开口槽11的内壁限位滑动,从而使得螺纹杆12在开口槽11内伸缩,带动螺纹杆12外侧的橡胶球13调整位置使得橡胶球13接触板材本体2的外壁。Specifically, the upper end of the
具体的,两组第二安装板14之间转动设置有螺纹轴1401、限位轴1402,两组限位板15活动套设于螺纹轴1401、限位轴1402的外侧,第一安装板8、第二安装板14的外壁均固定安装有动力端分别驱动转轴9、螺纹轴1401的电机1403,螺纹轴1401的外侧设置有方向相反的螺纹,且螺纹轴1401通过方向相反的螺纹分别螺纹贯穿两组限位板15,限位轴1402的外壁设置有刻度标;通过电机1403驱动两组第二安装板14之间的螺纹轴1401转动,螺纹轴1401外侧方向相反的螺纹驱动两组限位板15沿着限位轴1402相对滑动,并贯穿限位轴1402外侧的刻度标调整两组限位板15之间的距离使其与板材本体2的宽度匹配。Specifically, a threaded
具体的,限位板15的内壁嵌入设置有多组滚珠1501,且滚珠1501外侧与板材本体2之间活动接触配合,限位板15对板材本体2起到导向作用的同时,滚珠1501还可以降低限位板15与板材本体2之间的滑动摩擦力。Specifically, a plurality of groups of
本实用新型在使用时,将板材本体2放置于上料台3上端,随后通过螺纹套1202转动并螺纹驱动螺纹杆12,由于螺纹杆12内侧端的矩形块1201与开口槽11的内壁限位滑动,从而使得螺纹杆12在开口槽11内伸缩,带动螺纹杆12外侧的橡胶球13调整位置使得橡胶球13接触板材本体2的外壁。并且通过电机1403驱动两组第二安装板14之间的螺纹轴1401转动,螺纹轴1401外侧方向相反的螺纹驱动两组限位板15沿着限位轴1402相对滑动,并贯穿限位轴1402外侧的刻度标调整两组限位板15之间的距离使其与板材本体2的宽度匹配。在生产时,控制面板16的开关气动第一安装板8外侧的电机1403转动驱动转轴9进行转动,转轴9转动过程中带动转盘10以及外侧的橡胶球13转动,橡胶球13摩擦接触板材本体2上端面使其在上料台3上端的光滑面上滑动,并且从两组限位板15之间穿过后移动至切割平台5上,到达指定位置后切割机架4对其进行自动化切割,且切割机架4运转过程中PLC控制器控制第一安装板8外侧的电机1403暂停,待到切割完成后PLC控制器使得第一安装板8外侧的电机1403继续转动对板材本体2进行继续输送进行切割。且板材本体2继续输送过程中将切割后的产品推送至下料台101上,经过下料台101上端的输送辊102滚动输送并倾斜向下滑动至收集的位置实现自动化下料。When the utility model is in use, the plate body 2 is placed on the upper end of the feeding table 3, and then the threaded
以上实施例仅用以说明本实用新型的技术方案,而非对其限制;尽管参照前述实施例对本实用新型进行了详细的说明,本领域的普通技术人员应当理解:其依然可以对前述各实施例所记载的技术方案进行修改,或者对其中部分技术特征进行等同替换;而这些修改或者替换,并不使相应技术方案的本质脱离本实用新型各实施例技术方案的精神和范围。The above embodiments are only used to illustrate the technical solutions of the present utility model, but not to limit them; although the present utility model has been described in detail with reference to the foregoing embodiments, those of ordinary skill in the art should understand that: it can still be used for the foregoing implementations. The technical solutions described in the examples are modified, or some technical features thereof are equivalently replaced; and these modifications or replacements do not make the essence of the corresponding technical solutions deviate from the spirit and scope of the technical solutions of the embodiments of the present invention.
Claims (6)
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202220165969.4U CN217529446U (en) | 2022-01-21 | 2022-01-21 | Horizontal band sawing machine with automatic feeding device |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202220165969.4U CN217529446U (en) | 2022-01-21 | 2022-01-21 | Horizontal band sawing machine with automatic feeding device |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN217529446U true CN217529446U (en) | 2022-10-04 |
Family
ID=83425352
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202220165969.4U Expired - Fee Related CN217529446U (en) | 2022-01-21 | 2022-01-21 | Horizontal band sawing machine with automatic feeding device |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN217529446U (en) |
-
2022
- 2022-01-21 CN CN202220165969.4U patent/CN217529446U/en not_active Expired - Fee Related
Similar Documents
| Publication | Publication Date | Title |
|---|---|---|
| CN210997114U (en) | Coil stock cutting device for laser cutting machine | |
| CN213224781U (en) | Numerical control laser cutting machine convenient to unloading | |
| CN207414481U (en) | A kind of band sawing machine processing platform device | |
| CN217529446U (en) | Horizontal band sawing machine with automatic feeding device | |
| CN216801916U (en) | Aluminum plate continuous cutting device | |
| CN216706150U (en) | Automatic feeding type circular sawing machine | |
| CN221848869U (en) | Automatic feeding cutting device for numerical control | |
| CN216780518U (en) | Conveyer belt type multi-saw-blade cutting equipment | |
| CN221473186U (en) | Automatic workpiece feeding device of numerical control punch | |
| CN218755445U (en) | Movable glass processing and cutting device | |
| CN215544059U (en) | Stamping device of axle housing | |
| CN214293549U (en) | Cutting machine for furniture processing | |
| CN213732238U (en) | Automatic wood cutting machine | |
| CN212287099U (en) | Motorcycle drum brake block production line | |
| CN115070841A (en) | Automatic plate cutting machine convenient for collecting materials | |
| CN222643368U (en) | Automatic shearing machine for scrap steel | |
| CN220112468U (en) | A feeding structure for band saw processing | |
| CN208645518U (en) | In-line transverse sawing machine | |
| CN205704579U (en) | Automatically milling type machine | |
| CN217370745U (en) | Integrative material feeding unit | |
| CN216151284U (en) | Cutting device is used in processing of injection molding machine screw rod material pipe | |
| CN219987891U (en) | Adjustable plank electron saw | |
| CN219665442U (en) | Lifting device for material rack | |
| CN223394421U (en) | Photovoltaic steel frame saw cuts equipment | |
| CN115351839B (en) | Valve cutting machine |
Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| GR01 | Patent grant | ||
| GR01 | Patent grant | ||
| CF01 | Termination of patent right due to non-payment of annual fee | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20221004 |