CN217527491U - Maltose syrup processing device - Google Patents
Maltose syrup processing device Download PDFInfo
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- CN217527491U CN217527491U CN202221549867.9U CN202221549867U CN217527491U CN 217527491 U CN217527491 U CN 217527491U CN 202221549867 U CN202221549867 U CN 202221549867U CN 217527491 U CN217527491 U CN 217527491U
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Abstract
The utility model relates to a maltose syrup processing device in the technical field of maltose syrup processing equipment, which comprises a reaction tank, wherein a heat preservation and insulation layer is arranged outside the reaction tank; the reaction tank is internally provided with a stirring shaft and a stirring paddle, the stirring shaft and the stirring paddle are internally provided with heat conducting cavities which are mutually communicated, an interlayer I and an interlayer II are sequentially arranged on the inner wall of the reaction tank from inside to outside, a heating assembly is arranged in the interlayer II, the top of the interlayer I is communicated with a vacuumizing tube connected with a vacuum pump, the bottom of the interlayer I is connected with a storage box I through a guide tube I, a heat conducting medium is stored in the storage box I, the guide tube I is provided with a control valve I and a hydraulic pump, and the interlayer I is communicated with the heat conducting cavity of the stirring shaft through the guide tube II. The utility model can realize rapid and uniform heating of the materials in the reaction tank; meanwhile, the heat in the second interlayer can be effectively stored, the dissipation of the heat is reduced, the storage of the heat is improved, and the repeated heating operation of materials in the reaction tank is facilitated.
Description
Technical Field
The utility model belongs to the technical field of the maltose syrup processing equipment, concretely relates to maltose syrup processing ware.
Background
In the processing technology of the production of the maltose syrup, multiple times of mixing and stirring are needed, and multiple times of heating or cooling are needed in the stirring and mixing process, for example, in the production process, starch and purified water are firstly required to be uniformly mixed to form a mixed solution, a sodium chloride solution is added after the pH is adjusted, and the mixed solution is heated, stirred and gelatinized after being uniformly stirred again; then cooling to room temperature, carrying out secondary pH adjustment, and then heating and stirring again to obtain the saccharified liquid. The processes can be carried out in the reaction tank, the reaction tank in the prior art can not fully carry out uniform efficient heating on materials in the reaction tank, and can not effectively cool the materials, so that the production efficiency and the product quality are influenced.
SUMMERY OF THE UTILITY MODEL
Aiming at the defects in the prior art, the utility model provides a maltose syrup processing device, which comprises a reaction tank, wherein a heat preservation and insulation layer is arranged outside the reaction tank; a stirring shaft is arranged in the reaction tank, a stirring paddle is fixed on the stirring shaft, the upper end of the stirring shaft extends out of the reaction tank and is connected with a rotating motor, a feeding hole is formed in the top of the reaction tank, a discharging hole is formed in the bottom of the reaction tank, and switch valves are arranged on the feeding hole and the discharging hole;
the reaction tank is characterized in that an interlayer I and an interlayer II are sequentially arranged on the inner wall of the reaction tank from inside to outside, a heating assembly is arranged in the interlayer II, the top of the interlayer I is communicated with a vacuumizing pipe, the vacuumizing pipe is connected with a vacuum pump, the bottom of the interlayer I is connected with a storage box I through a guide pipe, a heat conducting medium is stored in the storage box I, and a control valve I and a hydraulic pump are arranged on the guide pipe I.
Preferably, the heating component is an electric heating wire, the electric heating wire is arranged in the second interlayer in a serpentine coil shape, and the electric heating wire is connected with an external power supply.
Preferably, heat conduction cavities which are mutually communicated are arranged in the stirring shaft and the stirring paddle, the lower end of the stirring shaft is connected with a second guide pipe through a rotary joint, the lower end of the second guide pipe is communicated with the first interlayer, the upper end of the second guide pipe is communicated with the heat conduction cavity of the stirring shaft, a first conical gear is fixed on the stirring shaft extending out of the reaction tank, the first conical gear is meshed with a second conical gear, the center of the second conical gear is fixedly connected with an output shaft of a rotating motor, a fixed pipe is connected to the upper end of the stirring shaft through the rotary joint and is communicated with the heat conduction cavity of the stirring shaft, the fixed pipe is communicated with the first storage box through a hose, and a second control valve is arranged on the hose.
Preferably, a heat conduction partition plate is arranged in the first interlayer, the heat conduction partition plate divides the first interlayer into a first cavity and a second cavity from inside to outside, the first cavity and the second cavity are communicated through a communicating pipe at the top, a control valve III is arranged in the middle of the communicating pipe, one end, close to the second cavity, of the communicating pipe is communicated with a vacuumizing pipe, one end, close to the first cavity, of the communicating pipe is communicated with a first liquid guide pipe, a control valve IV is arranged on the first liquid guide pipe, the first cavity is communicated with a second liquid guide pipe, the second cavity is communicated with the first liquid guide pipe, the fixing pipe is further communicated with a second liquid guide pipe, a control valve V is arranged on the second liquid guide pipe, the first liquid guide pipe and the second liquid guide pipe are both communicated with a second storage box, and cooling media are stored in the second storage box.
The utility model discloses still including making other subassemblies of a maltose syrup processor normal use, like subassemblies such as temperature sensor in the retort, the control assembly of motor rotates, the control assembly of hydraulic pump, the control assembly of vacuum pump, electric heating wire's control assembly to and the control assembly of control heating medium business turn over intermediate layer two, the control assembly of control cooling medium business turn over cavity one, the control assembly of ooff valve door, the control assembly of control valve and the control assembly of temperature sensor in the retort etc. are conventional technological means in this area. Additionally, the utility model discloses in add the device or the subassembly of injecing and all adopt the conventional technological means in this field, for example, rotary joint, switch valve, vacuum pump, control valve, hydraulic pump, intermediate layer one, intermediate layer two, heat preservation insulating layer, electric heating wire etc. are the conventional equipment in this field.
The utility model discloses a theory of operation is, the back is added from the feed inlet of retort to the raw materials for production of maltose liquid, it rotates to drive the (mixing) shaft through rotating the motor, the stirring rake carries out abundant stirring to the material in the retort, when needs heat up, heating element in the intermediate layer two begins to heat and produces the heat, the heat conducting medium of hydraulic pump in with storage box one lets in intermediate layer one and (mixing) shaft, the stirring rake, under the effect of hydraulic pump, the heat conducting medium is in storage box one, intermediate layer one, constantly circulate in (mixing) shaft and the stirring rake, the heat that produces in the heat conducting medium absorbs intermediate layer two, and pass through the inner wall and the (mixing) shaft of retort with the heat, the stirring rake transmits the material in the retort, heating effect and intensification efficiency have been improved, (mixing) shaft, the rotation of stirring rake has not only improved the area of contact with the material, the homogeneity of material intensification has been improved under the effect of stirring.
When the temperature needs to be reduced, all heat-conducting media in the interlayer I, the stirring shaft and the stirring paddle flow back to the first storage box, the first guide pipe, the hose and the first control valve, the second control valve and the third control valve on the communicating pipe are closed, the second cavity is vacuumized through the vacuumizing pipe, meanwhile, the heating assembly stops heating, the first liquid guide pipe and the second liquid guide pipe are matched, cooling media are circularly introduced into the first cavity, the stirring paddle and the stirring shaft, and the materials in the reaction tank are efficiently and uniformly reduced in temperature under the stirring effect.
In the cooling process, the vacuum pump vacuumizes the cavity II, heat exchange between the cavity I and the interlayer II is avoided, the cooling effect of a cooling medium in the cavity II on materials in the reaction tank is not affected, meanwhile, heat in the interlayer II can be effectively stored, heat loss is reduced, when the heating is needed again, the cooling medium in the cavity I, the stirring shaft and the stirring paddle is pumped away, the heating assembly continues to heat, the interlayer I and the interlayer II are filled with the heat-conducting medium again, the heat is transferred to the materials, and the materials are efficiently and uniformly heated again.
The utility model has the advantages that the rapid and uniform heating of the materials in the reaction tank is realized through the mutual matching of the interlayer I, the interlayer II, the stirring shaft and the stirring paddle; in addition, through the arrangement of the first cavity and the second cavity in the first interlayer, the vacuum tube and the cooling medium are introduced in a matching manner, so that the materials in the reaction tank are uniformly cooled fully and efficiently, heat in the second interlayer can be effectively stored, heat dissipation is reduced, heat storage is improved, and repeated heating and cooling operations of the materials in the reaction tank are facilitated.
Drawings
The present invention will be further explained with reference to the drawings and examples.
FIG. 1 is a schematic view of a maltose syrup processor of the present invention;
fig. 2 is an enlarged view of a point a in fig. 1.
In the figure: 1. a reaction tank; 2. rotating the motor; 3. a feed inlet; 4. a second cavity; 5. a second interlayer; 6. a heat insulation layer; 7. an electric heating wire; 8. a stirring paddle; 9. a discharge port; 10. a first storage box; 11. a first conduit; 12. a second conduit; 13. vacuumizing a tube; 14. a hose; 15. a first conical gear; 16. a second bevel gear; 17. a communicating pipe; 18. a thermally conductive spacer; 19. a first cavity; 20. a fixed tube; 21. a second liquid guide pipe; 22. a first liquid guide pipe 23 and a hydraulic pump.
Detailed Description
The present invention will be described more clearly with reference to the accompanying drawings and specific embodiments in the embodiments of the present invention, and the description herein is only for explaining the present invention, but not for limiting the present invention. Based on the embodiments of the present invention, any modifications, equivalent replacements, improvements, etc. made by other embodiments obtained by those skilled in the art without creative efforts should be included in the protection scope of the present invention.
Examples
As shown in fig. 1-2, the utility model provides a maltose syrup processing device, which comprises a reaction tank 1, wherein a heat preservation and insulation layer 6 is arranged outside the reaction tank 1; a stirring shaft is arranged in the reaction tank 1, a stirring paddle 8 is fixed on the stirring shaft, the upper end of the stirring shaft extends out of the reaction tank 1 and is connected with a rotating motor 2, a feeding hole 3 is formed in the top of the reaction tank 1, a discharging hole 9 is formed in the bottom of the reaction tank 1, and switch valves are arranged on the feeding hole 3 and the discharging hole 9;
the reaction tank comprises a reaction tank 1 and is characterized in that an interlayer I and an interlayer II 5 are sequentially arranged on the inner wall of the reaction tank 1 from inside to outside, a heating assembly is arranged in the interlayer II 5, the top of the interlayer I is communicated with a vacuumizing pipe 13, the vacuumizing pipe 13 is connected with a vacuum pump, the bottom of the interlayer I is communicated with a storage tank I10 through a guide pipe I11, a heat-conducting medium is stored in the storage tank I10, and a control valve I and a hydraulic pump 23 are arranged on the guide pipe I11.
The heating component is an electric heating wire 7, the electric heating wire 7 is arranged in the second interlayer 5 in a coiled pipe shape, and the electric heating wire 7 is connected with an external power supply.
The stirring shaft and the stirring paddle 8 are internally provided with heat conduction cavities which are mutually communicated, the lower end of the stirring shaft is connected with a second guide pipe 12 through a rotary joint, the lower end of the second guide pipe 12 is communicated with a first interlayer, the upper end of the second guide pipe 12 is communicated with the heat conduction cavity of the stirring shaft, a first conical gear 15 is fixed on the stirring shaft extending out of the reaction tank 1, the first conical gear 15 is meshed with a second conical gear 16, the center of the second conical gear 16 is fixedly connected with an output shaft of the rotating motor 2, the upper end of the stirring shaft is connected with a fixed pipe 20 through the rotary joint, the fixed pipe 20 is communicated with the heat conduction cavity of the stirring shaft, the fixed pipe 20 is communicated with a first storage box 10 through a hose 14, and a second control valve is arranged on the hose 14.
The heat conduction partition plate 18 is arranged in the first interlayer, the first interlayer is divided into a first cavity 19 and a second cavity 4 by the heat conduction partition plate 18 from inside to outside, the first cavity 19 and the second cavity 4 are communicated through a communicating pipe 17 at the top, a third control valve is arranged in the middle of the communicating pipe 17, one end, close to the second cavity 4, of the communicating pipe 17 is communicated with a vacuumizing pipe 13, one end, close to the first cavity 19, of the communicating pipe 17 is communicated with a first liquid guide pipe 22, a fourth control valve is arranged on the first liquid guide pipe 22, the first cavity 19 is communicated with a second liquid guide pipe 12, the second cavity 4 is communicated with a first liquid guide pipe 11, the fixing pipe 20 is further communicated with a second liquid guide pipe 21, a fifth control valve is arranged on the second liquid guide pipe 21, the first liquid guide pipe 22 and the second liquid guide pipe 21 are both communicated with a second storage box, cooling media are stored in the second storage box, the second storage box is not shown in the drawings, as for the existing storage box and conventional means, a liquid pump can be arranged on the first liquid guide pipe or the first liquid guide pipe, the cooling media can be controlled to circulate in the first cavity, and the first stirring paddle, and a refrigerator is arranged in the first storage box, and the cooling media is arranged in the first storage box, and a refrigerating device is arranged in time, and the cooling effect is improved.
The during operation, add the raw materials for production of maltose syrup from the feed inlet of retort, it rotates to drive the (mixing) shaft through rotating the motor, the stirring rake carries out abundant stirring to the material in the retort, when the heating up needs to be carried out, electric heating wire begins to heat and produces the heat, the hydraulic pump lets in heat-conducting medium (conduction oil) in the storage box one into intermediate layer one and (mixing) shaft, the stirring rake, under the effect of hydraulic pump, heat-conducting medium is in storage box one, intermediate layer one, constantly circulate in (mixing) shaft and the stirring rake, heat that heat-conducting medium absorbs the production in intermediate layer two, and pass through the inner wall and the (mixing) shaft of retort with the heat, the stirring rake transmits the material in the retort, effect and the intensification efficiency have been improved, the (mixing) shaft, the rotation of stirring rake has not only improved the area of contact with the material, the homogeneity that the material heaies up has been improved under the effect of stirring.
When the temperature needs to be reduced, all heat-conducting media in the interlayer I, the stirring shaft and the stirring paddle flow back to the first storage box, the first guide pipe, the first hose, the first control valve, the second control valve and the third control valve on the communicating pipe are closed, the second cavity is vacuumized through the vacuum-pumping pipe, meanwhile, the electric heating wire stops heating, cooling media are introduced into the first cavity, the stirring paddle and the stirring shaft through the matching of the first guide pipe and the second guide pipe, and the materials in the reaction tank are efficiently and uniformly reduced in temperature under the stirring effect.
In the cooling process, the vacuum pump vacuumizes the cavity II, heat exchange between the cavity I and the interlayer II is avoided, the cooling effect of a cooling medium in the cavity II on materials in the reaction tank is not affected, meanwhile, heat in the interlayer II can be effectively stored, heat loss is reduced, when the heating is needed again, the cooling medium in the cavity I, the stirring shaft and the stirring paddle is pumped away, the heating assembly continues to heat, the interlayer I and the interlayer II are filled with the heat-conducting medium again, the heat is transferred to the materials, and the materials are efficiently and uniformly heated again.
Be equipped with temperature sensor in the retort, be connected with the control system of retort, the staff of being convenient for regulates and control the temperature in the retort, this is prior art, and it is no longer repeated for this technical means commonly used in the field.
The foregoing description of the embodiments of the invention has been presented for purposes of illustration and not limitation, and is not intended to be exhaustive or limited to the embodiments disclosed. Many modifications and variations will be apparent to those of ordinary skill in the art without departing from the scope and spirit of the illustrated embodiments. Any modification, equivalent replacement, or improvement made within the spirit and principle of the present invention should be included in the protection scope of the present invention.
Claims (4)
1. A maltose syrup processor, including the retort, its characterized in that: a heat preservation and insulation layer is arranged outside the reaction tank; a stirring shaft is arranged in the reaction tank, a stirring paddle is fixed on the stirring shaft, the upper end of the stirring shaft extends out of the reaction tank and is connected with a rotating motor, a feeding hole is formed in the top of the reaction tank, a discharging hole is formed in the bottom of the reaction tank, and switch valves are arranged on the feeding hole and the discharging hole;
the reaction tank is characterized in that an interlayer I and an interlayer II are sequentially arranged on the inner wall of the reaction tank from inside to outside, a heating assembly is arranged in the interlayer II, the top of the interlayer I is communicated with a vacuumizing pipe, the vacuumizing pipe is connected with a vacuum pump, the bottom of the interlayer I is connected with a storage box I through a guide pipe, a heat conducting medium is stored in the storage box I, and a control valve I and a hydraulic pump are arranged on the guide pipe I.
2. The maltose syrup processor of claim 1, wherein: the heating component is an electric heating wire, the electric heating wire is arranged in the second interlayer in a serpentine coil shape, and the electric heating wire is connected with an external power supply.
3. The maltose syrup processor as recited in claim 1, wherein: the stirring shaft and the stirring paddle are internally provided with heat conduction cavities which are mutually communicated, the lower end of the stirring shaft is connected with a second guide pipe through a rotary joint, the lower end of the second guide pipe is communicated with the first interlayer, the upper end of the second guide pipe is communicated with the heat conduction cavity of the stirring shaft, a first conical gear is fixed on the stirring shaft extending out of the reaction tank, the first conical gear is meshed with a second conical gear, the center of the second conical gear is fixedly connected with an output shaft of a rotating motor, the upper end of the stirring shaft is connected with a fixed pipe through the rotary joint, the fixed pipe is communicated with the heat conduction cavity of the stirring shaft, the fixed pipe is communicated with a first storage box through a hose, and the hose is provided with a second control valve.
4. A maltose syrup processor according to claim 3 wherein: the heat conduction partition plate is arranged in the first interlayer, the first interlayer is divided into a first cavity and a second cavity by the heat conduction partition plate from inside to outside, the first cavity and the second cavity are communicated through a communicating pipe at the top, a third control valve is arranged in the middle of the communicating pipe, one end, close to the second cavity, of the communicating pipe is communicated with a vacuumizing pipe, one end, close to the first cavity, of the communicating pipe is communicated with a first liquid guide pipe, a fourth control valve is arranged on the first liquid guide pipe, the first cavity is communicated with a second liquid guide pipe, the second cavity is communicated with the first liquid guide pipe, the second fixed pipe is further communicated with a second liquid guide pipe, a fifth control valve is arranged on the second liquid guide pipe, the first liquid guide pipe and the second liquid guide pipe are both communicated with a second storage box, and a cooling medium is stored in the second storage box.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202221549867.9U CN217527491U (en) | 2022-06-21 | 2022-06-21 | Maltose syrup processing device |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202221549867.9U CN217527491U (en) | 2022-06-21 | 2022-06-21 | Maltose syrup processing device |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN217527491U true CN217527491U (en) | 2022-10-04 |
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ID=83420280
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202221549867.9U Active CN217527491U (en) | 2022-06-21 | 2022-06-21 | Maltose syrup processing device |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN217527491U (en) |
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2022
- 2022-06-21 CN CN202221549867.9U patent/CN217527491U/en active Active
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