CN217521846U - Automatic change winding system - Google Patents
Automatic change winding system Download PDFInfo
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- CN217521846U CN217521846U CN202220947763.7U CN202220947763U CN217521846U CN 217521846 U CN217521846 U CN 217521846U CN 202220947763 U CN202220947763 U CN 202220947763U CN 217521846 U CN217521846 U CN 217521846U
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Abstract
The utility model relates to an automatic winding system, which comprises a frame, a conveying vehicle for conveying a winding disc and a winding assembly for winding a line body, wherein the winding disc is provided with two groups of through holes for the line body to pass through along the axis direction; further comprising: a handling assembly; a wire clamping assembly; a threading assembly; and a limiting component. The utility model ensures that the wire body can not fall off when winding by the cooperation of the second three-degree-of-freedom mechanical arm and the bending pressing plate, and simultaneously, the wire body is tensioned by the bearing part to be tightly attached to the wire spool, so that the wire body is prevented from loosening when winding; the utility model discloses a three degree of freedom manipulators and conveying component cooperation realize the unloading in the automation of wire reel, need not the manual work and operate.
Description
Technical Field
The utility model relates to an automation equipment field, specific change winding system that says so.
Background
At present, most of windings of civil and military wire conduits and detonating tubes belong to semi-automation or manual winding machines, most of the winding machines realize automation of winding, but few of the winding machines realize automation of feeding and discharging, for example, the winding machine mentioned in the Chinese invention patent CN 104609251A realizes an automatic winding function, but relates to manual feeding and discharging, a wire pressing mechanism is required to be matched to complete winding when a wire body is wound, the operation steps are complicated, the labor intensity of workers is heavy during large-scale wire body winding due to manual feeding and discharging, how to realize the automatic winding machine is a key automation requirement of a winding system, and meanwhile, how to realize accurate threading and cutting of a winding disc of the winding machine is a difficult point of the invention.
Generally, the traditional winding machine system realizes uniform winding only by matching a back-and-forth motor of a screw rod or a motor with an electric winding main shaft, but the winding machine realizes full automation and needs to solve the basic functions of wire material perforation feeding, wire shearing perforation blanking and wire binding of the traditional winding machine system. Because the manual feeding and discharging frequently participates, the load is heavy and the danger coefficient is high especially for medium and large-sized disc steel wire winding systems, and the integration with other flexible equipment of an automatic factory is difficult.
Therefore, the invention provides a full-automatic intelligent wire winding machine which is simple and convenient to operate, friendly in man-machine interaction, high in working efficiency, highly integrated, automatic, intelligent and digital, and solves the problem that the technical personnel in the field need to solve urgently.
Disclosure of Invention
Now in order to solve the technical problem, the utility model provides an automatic change winding system. The utility model discloses the technical problem that will solve adopts following technical scheme to realize:
an automatic winding system comprises a frame, a conveying vehicle for conveying a winding disc and a winding assembly for winding a line body, wherein the winding disc is provided with two groups of through holes for the line body to pass through along the axis direction;
further comprising: the carrying assembly carries the wire spool between the wire winding assembly and the conveying vehicle;
the wire clamping assembly lifts the wire body to the same height as the wire winding assembly and tightens the wire body to prevent the wire body from loosening during winding, and meanwhile, the wire body is reduced and broken after winding is completed;
the threading assembly inserts the head end and the tail end of the line body into the corresponding through holes;
and the limiting assembly is used for positioning the position of the delivery wagon to ensure that the delivery wagon is in the grabbing range of the carrying assembly.
The carrying assembly comprises a first three-degree-of-freedom manipulator which is arranged on the frame and used for carrying the wire spool between the wire spool assembly and the conveying vehicle, and the carrying assembly further comprises a conveying assembly used for conveying the wire spool into the wire spool assembly to be clamped.
The wire winding machine is characterized in that the conveying assembly stores a moving part of the wire winding disc, the moving part is provided with a clamping seat for fixing the position of the wire winding disc, and a two-degree-of-freedom moving unit for driving the moving part to move in two degrees of freedom so that the wire winding disc and the wire winding assembly are matched to perform wire winding is installed in the frame.
The wire clamping assembly comprises bearing parts which are used for bearing the wire body and symmetrically distributed along the horizontal direction, pneumatic clamps which are used for reducing the wire body are distributed among the bearing parts, and clamping cylinders which are used for clamping the wire body to ensure the stability of the wire body during cutting are matched on two sides of each pneumatic clamp along the horizontal direction.
The bearing part is matched with a first cylinder which is arranged in the frame to drive the bearing part to lift so that the wire body and the winding assembly are at the same height, and the bearing part is provided with V-shaped grooves for limiting the wire body.
The threading assembly comprises a second three-degree-of-freedom manipulator which is used for clamping and conveying the wire body in the wire clamping assembly to the wire winding assembly and penetrating the wire body into the through hole, and the frame is provided with a bending assembly which is used for bending the port of the wire body penetrating into the through hole so as to fix the wire body.
The bending assembly comprises a third air cylinder installed on the frame, and the third air cylinder is connected with a bending pressing plate for bending a line body port penetrating into the through hole.
Spacing subassembly is including pasting the colour label on the delivery wagon, be equipped with the color mark sensor that detects the colour label in order to carry out the coarse location to the delivery wagon on the frame, spacing subassembly still includes supports the tight subassembly that compresses tightly that prevents the delivery wagon and take place to rock at the handling subassembly during operation with the delivery wagon.
The pressing assembly comprises a roller wheel arranged on the conveying vehicle, a V-shaped seat which is abutted with the roller wheel to fix the position of the conveying vehicle is arranged on the frame, and the V-shaped seat is connected with a second cylinder which is arranged on the frame to drive the V-shaped seat to move.
The utility model has the advantages that: the utility model ensures that the wire body can not fall off when winding by the cooperation of the second three-degree-of-freedom mechanical arm and the bending pressing plate, and simultaneously, the wire body is tensioned by the bearing part to be tightly attached to the wire spool, so that the wire body is prevented from loosening when winding; the utility model discloses a three degree of freedom manipulators and conveying component cooperation realize the unloading in the automation of wire reel, need not the manual work and operate.
Drawings
The present invention will be further explained with reference to the drawings and examples.
Fig. 1 is a schematic front view of the present invention;
fig. 2 is a schematic perspective view of the present invention;
fig. 3 is a front view of the wire clamping assembly of the present invention;
fig. 4 is a schematic structural view of the wire clamping assembly in front elevation after being lifted;
FIG. 5 is a schematic view of the three-dimensional structure of the pneumatic clamp of the present invention;
fig. 6 is a schematic front view of the wire spool of the present invention;
fig. 7 is a schematic view of a top view structure of the conveying vehicle of the present invention;
fig. 8 is a schematic perspective view of the conveying assembly of the present invention;
fig. 9 is a schematic view of a three-dimensional structure of the bending assembly of the present invention;
fig. 10 is a schematic perspective view of the transportation vehicle of the present invention;
fig. 11 is an enlarged view of I in fig. 10 according to the present invention.
Shown in the figure: 1. a frame; 2. a wire spool; 3. a delivery wagon; 4. a winding assembly; 5. a handling assembly; 6. a wire clamping assembly; 7. a threading assembly; 8. a limiting component; 9. a through hole; 10. a wire assembly; 51. a first three-degree-of-freedom manipulator; 52. a delivery assembly; 521. a moving part; 522. a card holder; 523. a two degree of freedom motion unit; 61. a bearing part; 62. pneumatic tongs; 63. a clamping cylinder; 64. a first cylinder; 65. a V-shaped groove; 66. a clamping plate; 67. an adapter plate; 71. a second three-degree-of-freedom manipulator; 72. bending the assembly; 721. a third cylinder; 722. bending the pressing plate; 81. a color label; 82. a color code sensor; 83. a compression assembly; 831. a roller; 832. a V-shaped seat; 833. a second cylinder; 834. a guide wheel.
Detailed Description
In order to make the technical solutions of the present invention better understood by those skilled in the art, the present invention will be described more clearly and more completely with reference to the accompanying drawings in the embodiments, and of course, the described embodiments are only a part of the present invention and not all of the present invention, and based on the embodiments, other embodiments obtained by those skilled in the art without inventive labor are all within the protection scope of the present invention.
As shown in fig. 1 to 11, an automatic winding system includes a frame 1, a conveying vehicle 3 for conveying a winding reel 2, and a winding assembly 4 for winding a wire, wherein the winding reel 2 is provided with two sets of through holes 9 for the wire to pass through along an axial direction; the frame 1 is provided with a wire assembly 10 of a conveying wire body, and the wire winding assembly 4 and the wire assembly 10 are both mature technology applications, so that detailed development is not needed;
further comprising: a carrying assembly 5 for carrying the wire spool 2 between the wire winding assembly 4 and the conveying vehicle 3;
the wire clamping assembly 6 lifts the wire body to the same height as the wire winding assembly 4, takes the wire body tight and prevents the wire body from loosening when being wound, and simultaneously reduces and cuts the wire body after winding is completed;
the threading assembly 7 is used for inserting the head end and the tail end of the line body into the corresponding through holes 9;
and the limiting assembly 8 is used for positioning the position of the conveying vehicle 3 to ensure that the conveying vehicle 3 is in the grabbing range of the carrying assembly 5.
The carrying assembly 5 comprises a first three-degree-of-freedom manipulator 51 which is installed on the frame 1 and used for carrying the wire spool 2 between the wire spool assembly 4 and the conveying vehicle 3, and the carrying assembly 5 further comprises a conveying assembly 52 which is used for conveying the wire spool 2 into the wire spool assembly 4 to be clamped.
The conveying component 52 stores a moving part 521 of the wire spool 2, the moving part 521 is provided with a clamping seat 522 for fixing the position of the wire spool 2, and a two-degree-of-freedom motion unit 523 for driving the moving part 521 to perform two-degree-of-freedom motion so as to enable the wire spool 2 to be matched with the wire winding component 4 for wire winding is installed in the frame 1; the first three-degree-of-freedom manipulator 51 clamps the unloaded wire spool 2 in the conveying vehicle 3 and places the unloaded wire spool 2 on the clamping seat 522, and then the two-degree-of-freedom movement unit 523 drives the moving part 521 to move, so that the unloaded wire spool 2 is matched with the wire winding assembly 4; after winding is completed, the wound wire spool 2 is separated from the wire winding assembly 4 and falls into the clamping seat 522, the two-degree-of-freedom movement unit 523 drives the moving part 521 to reset, the first three-degree-of-freedom manipulator 51 places the wound wire spool 2 in the clamping seat 522 into the conveying vehicle 3, and after the placement is completed, the unloaded wire spool 2 is clamped again in the conveying vehicle 3 and placed on the clamping seat 522; the holder 522 can be replaced according to the size of the wire spool 2.
The wire clamping assembly 6 comprises bearing parts 61 which are used for bearing a wire body and symmetrically distributed along the horizontal direction, pneumatic clamps 62 for reducing the wire body are distributed among the bearing parts 61, and clamping cylinders 63 which are used for clamping the wire body to ensure the stability of the wire body during cutting are matched with two sides of each pneumatic clamp 62 along the horizontal direction; the clamping cylinders 63 are each connected with a clamping plate 66.
The bearing part 61 is matched with a first cylinder 64 which is arranged in the frame 1 to drive the bearing part 61 to lift so that the wire body and the winding assembly 4 are positioned at the same height, and the bearing part 61 is provided with a V-shaped groove 65 for limiting the wire body; the first cylinder 64 is connected with an adapter plate 67, the bearing part 61 is fixed at two ends of the adapter plate 67 in the horizontal direction, the pneumatic clamp 62 is fixed in the middle of the adapter plate 67, and the two clamping cylinders 63 are distributed at two sides of the pneumatic clamp 62 in the horizontal direction and are arranged to be close to the pneumatic clamp 62;
when the winding needs to be started, the wire guiding assembly 10 conveys the wire body to the clamping cylinder 63, the clamping cylinder 63 clamps the wire body, the first cylinder 64 drives the adapter plate 67 to ascend to tighten the wire body, meanwhile, the wire body and the winding assembly 4 are at the same height, and then the threading assembly 7 clamps the wire body and penetrates the wire body into the through hole 9 corresponding to the winding disc 2; after the wire body penetrates through the through hole 9, the first air cylinder 64 drives the bearing part 61 to reset; after winding, the first air cylinder 64 drives the adapter plate 67 to ascend to tighten the wire body, meanwhile, the wire body is at the same height as the winding assembly 4, the clamping air cylinder 63 drives the clamping plate 66 to clamp the wire body and cut the wire body through the pneumatic clamp 62, and finally, the threading assembly 7 clamps the wire body and penetrates the wire body into the through hole 9 corresponding to the winding disc 2.
The threading assembly 7 comprises a second three-degree-of-freedom manipulator 71 which is used for conveying the wire body in the wire clamping and clamping assembly 6 to the wire winding assembly 4 and penetrating the wire body into the through hole 9, and the frame 1 is provided with a bending assembly 72 which is used for bending the wire body port penetrating into the through hole 9 to fix the wire body; the second three-degree-of-freedom manipulator 71 grabs the wire on the bearing part 61 and conveys the wire to the wire winding assembly 4, and the wire penetrates into the through hole 9 corresponding to the wire spool 2 on the wire winding assembly 4.
The bending assembly 72 comprises a third air cylinder 721 arranged on the frame 1, and the third air cylinder 721 is connected with a bending pressing plate 722 for bending a wire body port penetrating into the through hole 9; the third cylinder 721 pushes the bending press plate 722 to bend the wire body port penetrating into the through hole 9, so as to prevent the wire body from separating.
Spacing subassembly 8 is including pasting the colour mark 81 on delivery wagon 3, be equipped with on the frame 1 and detect colour mark sensor 82 that colour mark 81 carries out the coarse location in order to carry out delivery wagon 3, spacing subassembly 8 still includes supports the tight subassembly 83 that compresses tightly that prevents that delivery wagon 3 from taking place to rock at the transport assembly 5 during operation with delivery wagon 3.
The pressing component 83 comprises a roller 831 arranged on the conveying vehicle 3, a V-shaped seat 832 which is abutted with the roller 831 to fix the position of the conveying vehicle 3 is arranged on the frame 1, and the V-shaped seat 832 is connected with a second air cylinder 833 arranged on the frame 1 to drive the V-shaped seat 832 to move; a guide wheel 834 for guiding the conveying vehicle 3 is arranged on the frame 1; the color label 81 is pasted on the periphery of the body of the conveying vehicle 3, and the color mark sensor 82 is matched with the color label 81 to detect the deviation of the conveying vehicle 3 in the X direction and the Y direction; as long as the deviation reaches qualified scope, delivery wagon 3 parks, and No. two cylinder 833 promotes V-arrangement seat 832 and gyro wheel 831 and closes, locks delivery wagon 3, prevents that No. one three degree of freedom manipulator 51 from taking place to rock when pressing from both sides and getting wire reel 2.
In the utility model, when the winding is needed, the wire assembly 10 conveys the wire body to the wire clamping assembly 6, the clamping cylinder 63 clamps the wire body, and the first cylinder 64 drives the adapter plate 67 to rise to tighten the wire body; subsequently, the first three-degree-of-freedom manipulator 51 clamps the unloaded wire spool 2 in the conveying vehicle 3 and places the unloaded wire spool 2 on the clamping seat 522, and the two-degree-of-freedom movement unit 523 enables the unloaded wire spool 2 on the clamping seat 522 to be matched with the wire winding assembly 4; next, the second three-degree-of-freedom manipulator 71 grabs the wire body on the bearing part 61 and conveys the wire body to the wire winding assembly 4, the wire body is inserted into a through hole 9 corresponding to the wire winding disc 2 on the wire winding assembly 4, the third air cylinder 721 pushes the bending pressing plate 722 to bend a wire body port inserted into the through hole 9, and after the bending is completed, the wire winding assembly 4 performs wire winding; after the winding is finished, the first air cylinder 64 drives the adapter plate 67 to ascend to tighten the wire body, the clamping air cylinder 63 drives the clamping plate 66 to clamp the wire body and cut the wire body through the pneumatic clamp 62, the second three-degree-of-freedom manipulator 71 grabs the wire body on the bearing part 61 and conveys the wire body to the winding assembly 4, the wire body penetrates into a through hole 9 corresponding to a winding disc 2 on the winding assembly 4, and the third air cylinder 721 pushes the bending pressing plate 722 to bend a wire body port penetrating into the through hole 9; finally, the wire winding assembly 4 releases the wire winding disc 2 which is completed with wire winding to the clamping seat 522, the clamping seat 522 is reset, and the first three-degree-of-freedom manipulator 51 clamps the wire winding disc 2 which is completed with wire winding on the clamping seat 522 to the conveying vehicle 3.
An automated winding method, comprising the steps of:
the first step is as follows: the conveying vehicle 3 is loaded with the wire spool 2 which is not wound into the frame 1, after the color mark sensor 82 detects the color label 81, the conveying vehicle 3 stops, and then the second cylinder 833 drives the V-shaped seat 832 to abut against the roller 831 to limit the position of the conveying vehicle 3;
the second step is that: the first three-degree-of-freedom manipulator 51 conveys the wire spool 2 which is not wound in the conveying vehicle 3 to the clamping seat 522, and then the two-degree-of-freedom motion unit 523 drives the moving part 521 to move so that the wire spool 2 is matched with the wire winding assembly 4;
the third step: the first air cylinder 64 drives the bearing part 61 to ascend to enable the wire body and the winding assembly 4 to be located at the same height, then the second three-degree-of-freedom manipulator 71 clamps and conveys the wire body on the bearing part 61 to the winding assembly 4 and enables the starting end of the wire body to penetrate into the corresponding through hole 9, then the second three-degree-of-freedom manipulator 71 resets, and the third air cylinder 721 drives the bending pressing plate 722 to bend the port of the wire body to enable the position of the wire body to be fixed;
the fourth step: the winding assembly 4 starts winding, the bearing part 61 resets, after winding is finished, the first air cylinder 64 drives the bearing part 61 to ascend to enable the wire body and the winding assembly 4 to be at the same height, the clamping air cylinder 63 clamps the wire body, then the pneumatic clamp 62 cuts the wire body, the second three-degree-of-freedom manipulator 71 clamps and conveys the wire body on the bearing part 61 to the winding assembly 4, and the tail end of the wire body penetrates into the corresponding through hole 9 to ensure that the head and the tail of the wire body are fixed;
the fifth step: the wire winding assembly 4 releases the wire winding disc 2 to the clamping seat 522, the two-degree-of-freedom motion unit 523 drives the moving part 521 to reset, the first three-degree-of-freedom manipulator 51 conveys the wire winding disc 2 which is finished with wire winding back to the conveying vehicle 3, and conveys the wire winding disc 2 which is not subjected to wire winding to the clamping seat 522 for wire winding operation.
The foregoing shows and describes the basic principles, essential features, and advantages of the invention. It should be understood by those skilled in the art that the present invention is not limited to the above embodiments, and the above embodiments and what is described in the specification are the principles of the present invention, and that there can be various changes and modifications without departing from the spirit and scope of the present invention, and these changes and modifications all fall into the scope of the claimed invention. The scope of the invention is defined by the appended claims and equivalents thereof.
Claims (9)
1. An automatic change winding system which characterized in that: the wire winding device comprises a frame (1), a conveying vehicle (3) for conveying a wire winding disc (2) and a wire winding assembly (4) for winding wires, wherein two groups of through holes (9) for the wires to pass through are formed in the wire winding disc (2) along the axis direction;
further comprising: a conveying assembly (5) for conveying the wire spool (2) between the wire winding assembly (4) and the conveying vehicle (3);
the wire clamping assembly (6) lifts the wire body to the same height as the wire winding assembly (4) and tensions the wire body to prevent the wire body from loosening during winding, and meanwhile, the wire body is reduced and broken after winding is completed;
the threading assembly (7) inserts the head and the tail ends of the line body into the corresponding through holes (9);
and the limiting assembly (8) is used for positioning the position of the conveying vehicle (3) to ensure that the conveying vehicle (3) is in the grabbing range of the carrying assembly (5).
2. An automated winding system according to claim 1, wherein: the carrying assembly (5) comprises a first three-degree-of-freedom manipulator (51) which is arranged on the frame (1) and used for carrying the wire spool (2) between the wire spool assembly (4) and the conveying vehicle (3), and the carrying assembly (5) further comprises a conveying assembly (52) which is used for conveying the wire spool (2) into the wire spool assembly (4) to be clamped.
3. An automated winding system according to claim 2, wherein: the wire reel (2) is stored in the conveying assembly (52), a moving portion (521) of the wire reel (2) is arranged on the moving portion (521), a clamping seat (522) for fixing the position of the wire reel (2) is arranged on the moving portion, and a two-degree-of-freedom motion unit (523) which drives the moving portion (521) to move in two degrees of freedom so that the wire reel (2) and the wire reel assembly (4) are matched to conduct wire winding is installed in the frame (1).
4. An automated winding system according to claim 1, wherein: the wire clamping assembly (6) comprises bearing parts (61) for bearing the wire body and symmetrically distributed along the horizontal direction, pneumatic clamps (62) for reducing the wire body are distributed between the bearing parts (61), and clamping cylinders (63) for clamping the wire body to ensure the stability of the wire body during cutting are matched with the two sides of the pneumatic clamps (62) along the horizontal direction.
5. An automated winding system according to claim 4, wherein: the bearing part (61) is matched with a first cylinder (64) which is arranged in the frame (1) and used for driving the bearing part (61) to lift so that the wire body and the winding assembly (4) are at the same height, and V-shaped grooves (65) for limiting the wire body are formed in the bearing part (61).
6. An automated winding system according to claim 1, wherein: the threading assembly (7) comprises a two-degree-of-freedom manipulator (71) which is used for clamping and conveying the line body in the line clamping assembly (6) to the winding assembly (4) and enabling the line body to penetrate into the through hole (9), and the frame (1) is provided with a bending assembly (72) which is used for bending a line body port penetrating into the through hole (9) to fix the line body.
7. An automated winding system according to claim 6, wherein: the bending assembly (72) comprises a third air cylinder (721) installed on the frame (1), and the third air cylinder (721) is connected with a bending pressing plate (722) for bending a line body port penetrating into the through hole (9).
8. An automated winding system according to claim 1, wherein: spacing subassembly (8) are including pasting colour label (81) on delivery wagon (3), be equipped with on frame (1) and detect colour label (81) in order to carry out color mark sensor (82) of thick location to delivery wagon (3), spacing subassembly (8) still include support delivery wagon (3) tightly prevent that delivery wagon (3) from taking place to rock the subassembly (83) that compresses tightly at transport subassembly (5) during operation.
9. An automated winding system according to claim 8, wherein: compress tightly subassembly (83) including roller (831) on installation delivery wagon (3), be equipped with on frame (1) and butt with roller (831) and close V-arrangement seat (832) with delivery wagon (3) fixed position, V-arrangement seat (832) are connected with and install No. two cylinder (833) in order to drive V-arrangement seat (832) motion on frame (1).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202220947763.7U CN217521846U (en) | 2022-04-23 | 2022-04-23 | Automatic change winding system |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202220947763.7U CN217521846U (en) | 2022-04-23 | 2022-04-23 | Automatic change winding system |
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| Publication Number | Publication Date |
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| CN217521846U true CN217521846U (en) | 2022-09-30 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN202220947763.7U Active CN217521846U (en) | 2022-04-23 | 2022-04-23 | Automatic change winding system |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110482316A (en) * | 2019-08-30 | 2019-11-22 | 山东方大新材料科技有限公司 | Multiaxis automatic winding machine system |
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2022
- 2022-04-23 CN CN202220947763.7U patent/CN217521846U/en active Active
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110482316A (en) * | 2019-08-30 | 2019-11-22 | 山东方大新材料科技有限公司 | Multiaxis automatic winding machine system |
| CN110482316B (en) * | 2019-08-30 | 2024-04-12 | 山东方大新材料科技有限公司 | Multi-shaft automatic winding machine system |
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