CN217521079U

CN217521079U - Full-automatic ball pin detection equipment

Info

Publication number: CN217521079U
Application number: CN202221183040.0U
Authority: CN
Inventors: 江海彬
Original assignee: Enditer Xiamen Intelligent Technology Co ltd
Current assignee: Enditer Xiamen Intelligent Technology Co ltd
Priority date: 2022-05-17
Filing date: 2022-05-17
Publication date: 2022-09-30
Anticipated expiration: 2032-05-17

Abstract

The utility model discloses a full-automatic bulb round pin check out test set, include the frame, establish the carousel of frame top, establish carousel bottom and be used for driving its rotatory actuating mechanism, set firmly the frame top and along feed mechanism, bulb detection mechanism, club detection mechanism, yields unloading mechanism and the defective products unloading mechanism that the direction of rotation of carousel set gradually, the carousel on be equipped with the frock board that a plurality of is used for fixing a position the bulb round pin along the circumference equipartition. The utility model discloses can realize the full automated inspection of bulb round pin, save a large amount of costs of labor, detection efficiency is high, and the accuracy is high, and equipment stability is good, and degree of automation is high.

Description

Full-automatic ball pin detection equipment

Technical Field

The utility model relates to a check out test set technical field, in particular to full-automatic bulb round pin check out test set.

Background

The ball pin has the main functions of realizing up-and-down jumping and steering movement of the wheel, and can be seen as key parts for ensuring the operation stability, the driving smoothness, the driving comfort and the driving safety of the automobile and ensuring the correct and accurate driving of the automobile. For example, a swing arm or a push rod in a steering system of an automobile is generally connected with other components through a ball stud. Therefore, the quality of the ball pin can be ensured through multi-station detection after the ball pin is off-line. The existing detection mode of the ball pin is that the detection tool is designed generally, and then the ball pin is manually detected by the detection tool.

Disclosure of Invention

To the technical problem who exists among the background art, the utility model aims to provide a full-automatic bulb round pin check out test set that detection efficiency is high.

In order to realize the purpose, the utility model discloses a technical scheme as follows:

the utility model provides a full-automatic bulb round pin check out test set, includes the frame, establishes the carousel of frame top, establish carousel bottom is used for driving its rotatory actuating mechanism, sets firmly the frame top and along feed mechanism, bulb detection mechanism, club detection mechanism, yields unloading mechanism and the defective products unloading mechanism that the direction of rotation of carousel set gradually, the carousel on be equipped with the frock board that a plurality of is used for fixing a position the bulb round pin along the circumference equipartition.

Furthermore, the tooling plate is provided with one or more through holes for the ball rods of the ball head pins to be inserted into, and one side of the tooling plate close to the ball head detection mechanism or the ball rod detection mechanism is provided with a through groove communicated with the through holes. And one or more groups of jacking mechanisms for jacking the ball stud upwards are respectively arranged at the top of the rack below each tooling plate. The jacking mechanism comprises a bearing seat fixed on the rack, a jacking cylinder fixed on the bearing seat, a bearing table connected with the tail end of a telescopic rod of the jacking cylinder, and a jacking seat fixed on the bearing table, wherein the jacking seat is positioned under a ball rod of the ball head pin, and the top of the jacking seat is provided with a groove matched with the shape of the ball rod.

Furthermore, the feeding mechanism and the good product discharging mechanism respectively comprise a support, a transverse moving module fixed on the support, a bearing plate arranged on the transverse moving module, one or more groups of ball pin grabbing assemblies slidably arranged on the bearing plate, and one or more linear cylinders fixedly arranged at the top of the bearing plate and used for driving the ball pin grabbing assemblies to move longitudinally.

Furthermore, the ball head detection mechanism comprises a first supporting base, one or more groups of rotary positioning assemblies arranged at the top of the first supporting base and used for driving the ball head pin to rotate, one or more ball head eddy current probes arranged on the side edge of the first supporting base, a horizontal moving assembly arranged on the first supporting base and used for driving the ball head eddy current probes to move along the horizontal direction, and a vertical moving assembly connected with the horizontal moving assembly and used for driving the horizontal moving assembly to move along the vertical direction.

Furthermore, the club detection mechanism comprises a second support base, one or more groups of rotary positioning assemblies arranged at the top of the second support base and used for driving the ball stud to rotate, one or more club eddy current probes arranged on the side edge of the second support base, a horizontal moving assembly arranged on the second support base and used for driving the club eddy current probes to move along the horizontal direction, and a vertical moving assembly connected with the horizontal moving assembly and used for driving the club eddy current probes to move along the vertical direction.

The rotary positioning assembly comprises a driving motor arranged at the top of the first support base or the second support base, a first transmission gear fixed at the shaft end of the driving motor, a plurality of second transmission gears uniformly distributed along the circumferential direction of the first transmission gear and meshed with the first transmission gear, a plurality of guide heads fixed at the bottoms of the second transmission gears, and a plurality of supporting seats fixed on the first support base or the second support base and used for supporting the guide heads, wherein a positioning area for the ball head of the ball head pin to be clamped is formed by surrounding the plurality of guide heads.

The horizontal moving assembly comprises a supporting plate, a telescopic cylinder fixed at the bottom of the supporting plate, a moving support connected with the tail end of a telescopic rod of the telescopic cylinder, a manual sliding table fixed at the top of the moving support and a probe seat fixed at the top of the manual sliding table, and the ball head eddy current probe or the ball rod eddy current probe is fixed on the probe seat.

Furthermore, the vertical moving assembly comprises one or more servo motors fixed on the first supporting base or the second supporting base, a screw rod connected with the shaft end of the servo motor, a screw rod nut meshed with the screw rod in a transmission manner, and a connecting plate fixed on the screw rod nut, and the supporting plate is fixed on the connecting plate.

Furthermore, in order to improve the efficiency of feeding and discharging, the automatic feeding device further comprises two sets of material tray conveying assemblies respectively arranged below the feeding mechanism and the good product discharging mechanism, and the two sets of material tray conveying assemblies are respectively arranged on two sides of the rotary table.

The device further comprises a controller and a display for displaying the detection result of the ball head and/or the ball rod, wherein the driving mechanism, the feeding mechanism, the ball head detection mechanism, the ball rod detection mechanism, the good product blanking mechanism, the defective product blanking mechanism and the display are respectively connected with the controller.

The utility model discloses following beneficial effect has: the utility model provides a full-automatic bulb round pin check out test set, this equipment can realize automatic feeding, automated inspection and the automatic unloading of bulb round pin, has saved a large amount of costs of labor, and detection efficiency is high, and the accuracy is high, and equipment stability is good, and degree of automation is high, is suitable for and uses widely.

Drawings

Fig. 1 is a schematic perspective view of the present invention.

Fig. 2 is a schematic structural view of fig. 1 with the outer frame hidden.

Fig. 3 is a top view of fig. 2.

Fig. 4 is a schematic perspective view of the ball head detection mechanism.

Fig. 5 is a schematic perspective view of another angle of the ball head detecting mechanism.

Fig. 6 is a schematic perspective view of the club detecting mechanism.

Fig. 7 is a schematic perspective view of another angle of the club detecting mechanism.

Fig. 8 is a schematic structural view of the jack-up mechanism and the tooling plate.

Fig. 9 is a schematic perspective view of a feeding mechanism or a good product discharging mechanism.

Fig. 10 is a perspective view of the ball stud.

Description of the main component symbols: 1. a frame; 2. a turntable; 200. assembling a plate; 201. a through hole; 202. a through groove; 31. a feeding mechanism; 32. a good product blanking mechanism; 33. a defective product discharging mechanism; 34. a tray conveying assembly; 301. a support; 302. a transverse moving module; 303. a carrier plate; 304. a ball stud grasping assembly; 305. a linear cylinder; 41. a ball head detection mechanism; 42. a cue detection mechanism; 400. a positioning area; 401. a first support base; 402. a rotational positioning assembly; 403. a ball head eddy current probe; 404. a horizontal movement assembly; 405. a vertical movement assembly; 406. a second support base; 407. a ball arm vortex probe; 408. a drive motor; 409. a first drive gear; 410. a second transmission gear; 411. a guide head; 412. a supporting seat; 413. a support plate; 414. a telescopic cylinder; 415. moving the support; 416. a manual sliding table; 417. a probe base; 418. a servo motor; 419. a screw rod; 420. a feed screw nut; 421. a connecting plate; 5. a ball stud; 51. a shaft; 52. a ball head; 6. a jack-up mechanism; 61. a bearing seat; 62. jacking a cylinder; 63. a bearing table; 64. a jacking seat; 640. a groove; 7. a display.

Detailed Description

The present invention will be further described with reference to the accompanying drawings and the following detailed description.

As shown in fig. 1-10, a full-automatic ball stud detection device includes a frame 1, a turntable 2 disposed above the frame 1, a driving mechanism disposed at the bottom of the turntable 2 and used for driving the turntable to rotate, a feeding mechanism 31, a ball stud detection mechanism 41, a ball stud detection mechanism 42, a good product blanking mechanism 32, and a bad product blanking mechanism 33, which are fixedly disposed at the top of the frame 1 and sequentially disposed along the rotation direction of the turntable 2, wherein a plurality of tooling plates 200 for positioning ball studs 5 are uniformly disposed on the turntable 2 along the circumferential direction. And the charging mechanisms 31 and the good product blanking mechanisms 32 are respectively provided with a charging tray conveying assembly 34 below, two groups of charging tray conveying assemblies 34 are respectively arranged on two sides of the turntable 2, and the charging tray conveying assemblies 34 are fixed on the top of the frame 1.

The tool plate 200 is provided with one or more through holes 201 for inserting the ball rods 51 of the ball pins 5, one side of the tool plate 200 close to the ball head detection mechanism 41 or the ball rod detection mechanism 42 is provided with a through groove 202 communicated with the through holes 201, and the ball rods 51 of the ball pins 5 are inserted into the through holes 201 to enable the ball heads 52 of the ball pins 5 to be positioned above the through holes 201. The top of the frame 1 is provided with one or more groups of jacking mechanisms 6 for jacking the ball stud 5 upwards below each tooling plate 200. The jacking mechanism 6 comprises a bearing seat 61 fixed on the frame 1, a jacking cylinder 62 fixed on the bearing seat 61, a bearing platform 63 connected with the tail end of a telescopic rod of the jacking cylinder 62, and a jacking seat 64 fixed on the bearing platform 63, wherein the jacking seat 64 is positioned under a ball rod 51 of the ball stud 5, and the top of the jacking seat is provided with a groove 640 matched with the shape of the ball rod 51.

The feeding mechanism 31 and the good product discharging mechanism 32 each include a bracket 301, a traverse module 302 fixed on the bracket 301, a bearing plate 303 mounted on the traverse module 302, one or more ball stud grabbing assemblies 304 slidably mounted on the bearing plate 303, and one or more linear cylinders 305 fixed on the top of the bearing plate 303 for driving the ball stud grabbing assemblies 304 to move longitudinally.

The ball detection mechanism 41 comprises a first support base 401, one or more sets of rotary positioning assemblies 402 arranged at the top of the first support base 401 and used for driving the ball stud 5 to rotate, one or more ball eddy current probes 403 arranged on the side of the first support base 401, a horizontal movement assembly 404 installed on the first support base 401 and used for driving the ball eddy current probes 403 to move along the horizontal direction, and a vertical movement assembly 405 connected with the horizontal movement assembly 404 and used for driving the horizontal movement assembly 404 to move along the vertical direction.

The club detecting mechanism 42 comprises a second supporting base 406, one or more sets of rotating positioning components 402 arranged on the top of the second supporting base 406 and used for driving the ball stud 5 to rotate, one or more club eddy current probes 407 arranged on the side edges of the second supporting base 406, a horizontal moving component 404 arranged on the second supporting base 406 and used for driving the club eddy current probes 407 to move along the horizontal direction, and a vertical moving component 405 connected with the horizontal moving component 404 and used for driving the horizontal moving component 404 to move along the vertical direction.

The rotating positioning assembly 402 comprises a driving motor 408 arranged at the top of the first supporting base 401 or the second supporting base 406, a first transmission gear 409 fixed at the shaft end of the driving motor 408, a plurality of second transmission gears 410 uniformly distributed along the circumference of the first transmission gear 409 and meshed with the first transmission gear 409, a plurality of guide heads 411 fixed at the bottom of the second transmission gears 410, and a plurality of supporting seats 412 fixed on the first supporting base 401 or the second supporting base 406 and used for supporting the guide heads 411, wherein a positioning area 400 for clamping the ball head 52 of the ball pin 5 is formed by surrounding among the plurality of guide heads 411.

The horizontal moving assembly 404 comprises a supporting plate 413, a telescopic cylinder 414 fixed at the bottom of the supporting plate 413, a moving bracket 415 connected with the tail end of a telescopic rod of the telescopic cylinder 414, a manual sliding table 416 fixed at the top of the moving bracket 415, and a probe seat 417 fixed at the top of the manual sliding table 416, wherein the ball head eddy probe 403 or the club eddy probe 407 is fixed on the probe seat 417.

The vertical moving assembly 405 includes one or more servo motors 418 fixed on the first support base 401 or the second support base 406, a lead screw 419 connected to an axial end of the servo motor 418, a lead screw nut 420 engaged with the lead screw 419 in a transmission manner, and a connection plate 421 fixed on the lead screw nut 420, and the support plate 413 is fixed on the connection plate 421.

Further, a controller (not shown in the figure) and a display 7 for displaying the detection result of the ball head 52 and/or the club 51 are included, and the driving mechanism, the feeding mechanism 31, the ball head detecting mechanism 41, the club detecting mechanism 42, the good product blanking mechanism 42, the defective product blanking mechanism 44 and the display 7 are respectively connected with the controller.

The utility model discloses a theory of operation does: a material tray filled with the ball pins 5 to be detected is placed on a material tray conveying assembly 34 at the bottom of the feeding mechanism 31, one or more ball pins 5 on the material tray are grabbed and fed onto a tooling plate 200 corresponding to the turntable 2 through the feeding mechanism 31, and the driving mechanism drives the turntable 2 to automatically rotate according to the station angle; when the ball stud 5 is delivered to a station corresponding to the ball head detection mechanism 41, the corresponding jacking mechanism 6 acts to jack up the ball stud 5 upwards, so that the ball head 52 is clamped into the positioning area 400 of the rotary positioning assembly 402, the ball stud 5 is driven by the rotary positioning assembly 402 to rotate at a high speed, the horizontal movement assembly 404 acts to drive the ball head eddy current probe 403 to be attached to the surface of the ball head 52, and the vertical movement assembly 405 acts to drive the ball head eddy current probe 403 to detect downwards along the arc surface of the ball head 52 (according to different ball stud products, some ball studs 5 need to detect the cylindrical surface below the ball head 52 along the arc surface after the ball head 52 is detected); after the ball 52 is detected, the driving mechanism continues to drive the turntable 2 to automatically rotate according to the station angle, when the ball stud 5 is sent to the station corresponding to the club detection mechanism 42, the corresponding jacking mechanism 6 acts to jack the ball stud 5 upwards, so that the ball 52 is clamped into the positioning area 400 of the rotary positioning component 402, the ball stud 5 is driven by the rotary positioning component 402 to rotate at a high speed, the horizontal movement component 404 acts and drives the club eddy current probe 407 to extend into the through groove 202 and attach to the surface of the club 51, and the vertical movement component 405 acts to drive the club eddy current probe 407 to detect downwards along the club 51; after the club 51 is detected, the driving mechanism continues to drive the turntable 2 to automatically rotate according to the station angle, if the detected club is good, the good blanking mechanism 32 acts to place the detected ball pin 5 into a material tray of the good blanking mechanism 32, and if the detected club is defective, the defective ball pin 5 continues to rotate to a station corresponding to the defective blanking mechanism 33, and the defective products are blanked through the defective blanking mechanism 33. The full-automatic detection of the ball pin 5 can be completed by repeating the above process.

While the invention has been particularly shown and described with reference to a preferred embodiment, it will be understood by those skilled in the art that various changes in form and detail may be made therein without departing from the spirit and scope of the invention as defined by the appended claims.

Claims

1. The utility model provides a full-automatic bulb round pin check out test set which characterized in that: including the frame, establish the carousel of frame top, establish carousel bottom is used for driving its rotatory actuating mechanism, sets firmly the frame top and along feed mechanism, bulb detection mechanism, club detection mechanism, non-defective products unloading mechanism and the defective products unloading mechanism that the direction of rotation of carousel set gradually, the carousel on be equipped with the frock board that a plurality of is used for fixing a position the bulb round pin along the circumference equipartition.

2. The full-automatic ball stud detection device of claim 1, wherein: the tool plate is provided with one or more through holes for the ball rods of the ball head pins to be inserted into, one side of the tool plate close to the ball head detection mechanism or the ball rod detection mechanism is provided with a through groove communicated with the through holes, one or more groups of jacking mechanisms for jacking the ball head pins upwards are respectively arranged at the top of the rack below each tool plate, each jacking mechanism comprises a bearing seat fixed on the rack, a jacking cylinder fixed on the bearing seat, a bearing platform connected with the tail end of a telescopic rod of the jacking cylinder and a jacking seat fixed on the bearing platform, the jacking seat is positioned under the ball rods of the ball head pins, and the top of the jacking seat is provided with a groove matched with the shape of the ball rods.

3. The full-automatic ball stud detection device of claim 1, wherein: the loading mechanism and the good product unloading mechanism respectively comprise a support, a transverse moving module fixed on the support, a bearing plate arranged on the transverse moving module, one or more groups of ball pin grabbing assemblies slidably arranged on the bearing plate, and one or more linear cylinders fixedly arranged at the top of the bearing plate and used for driving the ball pin grabbing assemblies to move longitudinally.

4. The full-automatic ball stud detection device of claim 1, wherein: the ball head detection mechanism comprises a first supporting base, one or more groups of rotary positioning assemblies arranged at the top of the first supporting base and used for driving a ball head pin to rotate, one or more ball head eddy current probes arranged on the side edge of the first supporting base, a horizontal moving assembly arranged on the first supporting base and used for driving the ball head eddy current probes to move along the horizontal direction, and a vertical moving assembly connected with the horizontal moving assembly and used for driving the horizontal moving assembly to move along the vertical direction.

5. The full-automatic ball stud detection device of claim 4, wherein: the ball rod detection mechanism comprises a second support base, one or more groups of rotary positioning assemblies arranged at the top of the second support base and used for driving a ball stud to rotate, one or more ball rod eddy current probes arranged on the side edge of the second support base, a horizontal moving assembly arranged on the second support base and used for driving the ball rod eddy current probes to move along the horizontal direction, and a vertical moving assembly connected with the horizontal moving assembly and used for driving the ball rod eddy current probes to move along the vertical direction.

6. The fully automatic ball stud detection apparatus of claim 5, wherein: the rotary positioning assembly comprises a driving motor arranged at the top of the first supporting base or the second supporting base, a first transmission gear fixed at the shaft end of the driving motor, a plurality of second transmission gears uniformly distributed along the circumferential direction of the first transmission gear and meshed with the first transmission gear, a plurality of guide heads fixed at the bottom of the second transmission gears, and a plurality of supporting seats fixed on the first supporting base or the second supporting base and used for supporting the guide heads, wherein a positioning area for the ball head of the ball head pin to be clamped is formed by surrounding the plurality of guide heads.

7. The fully automatic ball stud detection apparatus of claim 5, wherein: the horizontal movement assembly comprises a supporting plate, a telescopic cylinder fixed at the bottom of the supporting plate, a movable support connected with the tail end of a telescopic rod of the telescopic cylinder, a manual sliding table fixed at the top of the movable support and a probe seat fixed at the top of the manual sliding table, and the ball head eddy current probe or the ball rod eddy current probe is fixed on the probe seat.

8. The fully automatic ball stud detection apparatus of claim 7, wherein: the vertical moving assembly comprises one or more servo motors fixed on the first supporting base or the second supporting base, a screw rod connected with the shaft end of each servo motor, a screw rod nut meshed with the screw rod in a transmission manner, and a connecting plate fixed on the screw rod nut, and the supporting plate is fixed on the connecting plate.

9. The full-automatic ball stud detection device of claim 1, wherein: the material loading mechanism is arranged on the bottom of the turntable, the material unloading mechanism is arranged on the bottom of the turntable, and the material unloading mechanism is arranged on the bottom of the turntable.

10. The full-automatic ball stud detection device of claim 1, wherein: the ball head and/or ball rod detection device is characterized by further comprising a controller and a display for displaying ball head and/or ball rod detection results, wherein the driving mechanism, the feeding mechanism, the ball head detection mechanism, the ball rod detection mechanism, the good product blanking mechanism, the defective product blanking mechanism and the display are respectively connected with the controller.