CN217517085U - Tow conveying device and opener - Google Patents
Tow conveying device and opener Download PDFInfo
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- CN217517085U CN217517085U CN202221336655.2U CN202221336655U CN217517085U CN 217517085 U CN217517085 U CN 217517085U CN 202221336655 U CN202221336655 U CN 202221336655U CN 217517085 U CN217517085 U CN 217517085U
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- tow
- tows
- roller
- rubber roller
- transport device
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Abstract
The utility model provides a silk bundle conveying device, include: a delivery channel for delivering tows in a first direction; the traction mechanism is arranged at the discharge end of the conveying channel, is connected with the tows and is used for drawing the tows along a first direction; the guide rollers are sequentially arranged inside the conveying channel along the first direction, the axes of the guide rollers are perpendicular to the first direction, the guide rollers can rotate around the axes of the guide rollers, the tows sequentially penetrate through the upper portion and the lower portion of each guide roller along the first direction, the circumferential surfaces of the guide rollers are in contact with the tows, two ends of each guide roller are respectively provided with a limiting block, the limiting blocks protrude out of the circumferential surfaces of the guide rollers, and the tows are located between the two limiting blocks. The utility model discloses can improve the stability of opener feed end silk bundle operation. The utility model also provides an opener.
Description
Technical Field
The utility model relates to a cigarette filter rod processing technology field, in particular to silk bundle conveyor and opener.
Background
The cigarette filter stick is usually made by applying plasticizer to polypropylene fiber or acetate fiber tow (tow for short) and rolling with paper after molding. The tow is usually provided in the form of a tow bag after being packed, the tow in the tow bag is layered and stacked in a zigzag manner, and the tow is compressed and compacted in the packing process, so that the air permeability of the tow is poor. Therefore, the tow needs to be opened before the filter rod is formed, so that the tow becomes loose. In the prior art, a tow opener entering a filter rod forming device firstly blows off tows by using high-pressure airflow or staggers and separates the tows under certain tension through an opening roller to uniformly spread the tows, and the tows are sprayed with plasticizers such as glycerol after being opened to harden the tows to form a filter tip.
The good and bad tow opening effect directly influences the stability of the filter stick suction resistance, and the filter stick suction resistance refers to the suction resistance generated by the air permeability of the filter stick in the process of smoking cigarettes. The filter stick resistance stability is the most key quality control index of a filter stick product, and whether the filter stick product is stable reflects whether the quality of cigarettes is uniform and stable. If the filter stick has poor suction resistance stability, the cigarette tastes are different, and part of cigarettes can not meet the tar reduction requirement of the label.
The research of cigarette factories shows that whether the tows can stably enter the opener has great influence on the opening effect of the tows. In the prior art, the feeding speed of the opener is high, and tows can jump in the vertical direction and the horizontal direction before entering the opener, so that the tows entering the opener are inclined, wrinkled or deviate out of the opening roller, the uniformity of tow opening is greatly influenced, and even the tows are broken.
In addition, glycerol detection is needed before and after the tows are opened, namely the tows penetrate through the microwaves before entering the opener to obtain a first voltage feedback value, the tows are sprayed with glycerol after being opened and are shaped, the tows penetrate through the microwaves again to obtain a second voltage feedback value, the second voltage feedback value is fed back to be subtracted from the first voltage feedback value, and the glycerol spraying amount is obtained through calculation of the difference value. If the tow is not conveyed stably, the accuracy of the first voltage feedback value is greatly influenced, and further the glycerol spraying amount cannot be accurately detected, so that the addition amount of the tow glycerol is difficult to control, various indexes such as the suction resistance and the filtering capacity of a finished filter stick product are influenced, and the product quality is reduced.
In conclusion, solving the problem of unstable tow conveying is very important for improving the quality of the filter stick.
SUMMERY OF THE UTILITY MODEL
The utility model aims to solve the unstable technical problem of opener feed end silk bundle transport. The utility model provides a tow conveyor and opener can improve the stability of opener feed end tow operation.
In order to solve the technical problem, an embodiment of the utility model provides a tow conveying device, include:
a delivery channel for delivering tows in a first direction;
the traction mechanism is arranged at the discharge end of the conveying channel, is connected with the tows and is used for drawing the tows along a first direction;
the guide rollers are sequentially arranged inside the conveying channel along the first direction, the axes of the guide rollers are perpendicular to the first direction, the guide rollers can rotate around the axes of the guide rollers, the tows sequentially penetrate through the upper portion and the lower portion of each guide roller along the first direction, the circumferential surfaces of the guide rollers are in contact with the tows, two ends of each guide roller are respectively provided with a limiting block, the limiting blocks protrude out of the circumferential surfaces of the guide rollers, and the tows are located between the two limiting blocks.
Optionally, brackets are provided on both sides of the transport path, and the ends of the guide rollers are connected to the brackets.
Optionally, the number of the guide rollers is three, the guide rollers at two ends are positioned below the tows, and the guide roller in the middle is positioned above the tows.
Optionally, the tow has a width of 90-100mm and a thickness of 1 mm.
Optionally, the traction mechanism comprises an upper rubber roller and a lower rubber roller which are arranged on the upper side and the lower side of the filament bundle, and the upper rubber roller and the lower rubber roller are pressed against the filament bundle.
Alternatively, the upper rubber roller and the lower rubber roller are rotated in opposite directions.
Optionally, the distance between the upper rubber roller and the lower rubber roller is less than 1 mm.
Alternatively, the guide rollers are 10mm in diameter and 200mm in length.
Optionally, the distance between the two limit blocks on the same guide roller is 110 and 150 mm.
Optionally, the limiting block is a cylinder, the axis of the limiting block coincides with the axis of the guide roller, the diameter of the limiting block is 20mm, and the length of the limiting block is 10 mm.
The utility model discloses an embodiment still provides an opener, including aforementioned arbitrary silk bundle conveyor.
Compared with the prior art the utility model discloses following beneficial effect has:
the embodiment of the utility model discloses a, drive the silk bundle through drive mechanism and move along first direction to all set up the guide roll above and below the silk bundle, utilize the guide roll bearing silk bundle below the silk bundle, make the silk bundle keep unanimous with the height of the feed end of opener, utilize the guide roll restriction silk bundle of the top of silk bundle to beat upwards, thereby avoided influencing the detection accuracy of the online glycerine detection device of opener feed end because of silk bundle beats; the limiting blocks on the guide rollers can limit the movement of the tows along the axial direction of the guide rollers, and prevent the tows from shifting to cause wrinkles or even tearing in the opener. Therefore, the effect of loosening the tows by the opener is improved, and the consistency of the suction resistance of the filter stick produced by the tows is further improved.
Drawings
Fig. 1 shows a front view of a tow transport device according to an embodiment of the present invention;
fig. 2 shows a top view of a tow transport device according to an embodiment of the present invention.
Reference numerals:
1. the device comprises a traction mechanism, 2 guide rollers, 3 tows, 4 limiting blocks, 5 supports, 6 upper rubber rollers and 7 lower rubber rollers.
Detailed Description
The following description is provided for illustrative embodiments of the present invention, and other advantages and effects of the present invention will be readily apparent to those skilled in the art from the disclosure herein. While the invention will be described in conjunction with the preferred embodiments, it is not intended that features of the invention be limited to only those embodiments. On the contrary, the intention of implementing the novel features described in connection with the embodiments is to cover other alternatives or modifications which may be extended based on the claims of the present invention. In the following description, numerous specific details are set forth in order to provide a thorough understanding of the present invention. The invention may be practiced without these particulars. Furthermore, some of the specific details are omitted from the description so as not to obscure or obscure the present invention. It should be noted that, in the case of no conflict, the embodiments and features of the embodiments of the present invention may be combined with each other.
It should be noted that in this specification, like reference numerals and letters refer to like items in the following drawings, and thus, once an item is defined in one drawing, it need not be further defined and explained in subsequent drawings.
In the description of the present embodiment, it should be noted that the terms "upper", "lower", "inner", "bottom", and the like indicate orientations or positional relationships based on the orientations or positional relationships shown in the drawings or orientations or positional relationships that the products of the present invention are usually placed in when used, and are only for convenience of describing the present invention and simplifying the description, but do not indicate or imply that the device or the element to which the present invention is directed must have a specific orientation, be constructed in a specific orientation, and be operated, and thus should not be construed as limiting the present invention.
The terms "first," "second," and the like are used solely to distinguish one from another and are not to be construed as indicating or implying relative importance.
In the description of the present embodiment, it should be further noted that, unless explicitly stated or limited otherwise, the terms "disposed," "connected," and "connected" are to be interpreted broadly, e.g., as a fixed connection, a detachable connection, or an integral connection; can be mechanically or electrically connected; they may be connected directly or indirectly through intervening media, or they may be interconnected between two elements. The specific meanings of the above terms in the present embodiment can be understood in specific cases by those of ordinary skill in the art.
In order to make the objects, technical solutions and advantages of the present invention clearer, embodiments of the present invention will be described in further detail below with reference to the accompanying drawings.
An embodiment of the utility model provides a tow conveying device, include:
a conveying channel for conveying the tow 3 in a first direction;
the traction mechanism 1 is arranged at the discharge end of the conveying channel as shown in fig. 1, and the traction mechanism 1 is connected with the tows 3 and used for drawing the tows 3 along a first direction;
the guide rollers 2 are sequentially arranged inside the conveying channel along the first direction, the axis of each guide roller 2 is perpendicular to the first direction, the guide rollers 2 can rotate around the axis of each guide roller 2, the tows 3 sequentially penetrate through the upper portion and the lower portion of each guide roller 2 along the first direction, the circumferential surface of each guide roller 2 is in contact with the tows 3, two ends of each guide roller 2 are respectively provided with a limiting block 4, the limiting blocks 4 protrude out of the circumferential surface of each guide roller 2, and the tows 3 are located between the two limiting blocks 4.
By adopting the technical scheme, the tow 3 is driven to move along the first direction through the traction mechanism 1, the guide rollers 2 are arranged above and below the tow 3, the tow 3 is supported by the guide rollers 2 below the tow 3, so that the heights of the tow 3 and the feed end of the opener are kept consistent, the tow 3 is limited to bounce upwards by the guide rollers 2 above the tow 3, and the detection accuracy of the online glycerin detection device at the feed end of the opener is prevented from being influenced by the bounce of the tow 3; the limiting block 4 on the guide roller 2 can limit the movement of the tows 3 along the axial direction of the guide roller 2, and prevent the tows 3 from shifting to cause wrinkles or even tearing in the opener. Therefore, the effect of loosening the tows 3 by the opener is improved, and the consistency of the suction resistance of the filter stick produced by the tows 3 is further improved.
Further, brackets 5 are provided on both sides of the conveying path, and the end portions of the guide rollers 2 are connected to the brackets 5. Specifically, the guide roll 2 comprises a roller and a shaft, the end of the shaft is connected with the support 5, and the guide roll 2 can rotate around the shaft to reduce the resistance borne by the tows 3 in the running process.
Further, the number of the guide rollers 2 is three, the guide rollers 2 at both ends are positioned below the filament bundle 3, and the guide roller 2 in the middle is positioned above the filament bundle 3.
Further, the width of the tow 3 is 90-100mm and the thickness is 1 mm.
Further, the traction mechanism 1 comprises an upper rubber roller 6 and a lower rubber roller 7 which are arranged on the upper side and the lower side of the filament bundle 3, and the upper rubber roller 6 and the lower rubber roller 7 are pressed against the filament bundle 3. As shown in fig. 1 and 2, the tow 3 is pinched by the upper and lower rubber rollers 6 and 7 to provide traction to the tow 3 in a first direction.
Further, the rotation directions of the upper rubber roller 6 and the lower rubber roller 7 are opposite. In this embodiment, go up rubber roller 6 and the motor of opener links to each other, and the motor drives upper rubber roller 6 and rotates along the anticlockwise that shows in figure 1 around its axis, and then drives silk bundle 3 and moves along first direction, and simultaneously, upper rubber roller 6 exerts the effort through silk bundle 3 to lower rubber roller 7 to rubber roller 7 rotates along the clockwise that shows in figure 1 under the drive.
Further, the interval between the upper rubber roller 6 and the lower rubber roller 7 is less than 1mm, that is, the minimum distance between the circumferential surface of the upper rubber roller 6 and the circumferential surface of the lower rubber roller 7 is less than 1 mm. In this embodiment, the distance between the upper rubber roller 6 and the lower rubber roller 7 is 0.5 mm; when the upper rubber roller 6 and the lower rubber roller 7 are pressed against the tows 3, the upper rubber roller 6, the lower rubber roller 7 and the tows 3 are deformed, the distance between the upper rubber roller 6 and the lower rubber roller 7 is set to be 0.5mm, the tows 3 can be clamped, and the tows 3 cannot be damaged due to excessive clamping. In other embodiments, in the case where the hardness of the upper rubber roller 6 and the lower rubber roller 7 is large or the density of the filament bundle 3 is large, the distance between the upper rubber roller 6 and the lower rubber roller 7 may be set to 0.8mm in order to avoid over-clamping the filament bundle 3.
Further, the guide roll 2 had a diameter of 10mm and a length of 200 mm.
Further, the distance between the two limiting blocks 4 on the same guide roller 2 is 110-150mm, which is slightly larger than the width (90-100mm) of the filament bundle 3, so as to prevent the filament bundle 3 from being crushed or broken due to the extrusion of the two limiting blocks 4 and the filament bundle 3.
Furthermore, the limiting block 4 is a cylinder, the axis of the limiting block coincides with the axis of the guide roller 2, the diameter of the limiting block 4 is 20mm, and the length of the limiting block 4 is 10 mm.
The utility model discloses an embodiment still provides an opener, including aforementioned arbitrary silk bundle conveyor.
The embodiment of the utility model discloses tow conveyor's theory of operation as follows:
firstly, an operator inserts the filament bundle 3 between the guide rollers 2 at the position shown in fig. 1, and passes one end of the filament bundle 3 between the upper rubber roller 6 and the lower rubber roller 7; starting the opener, and driving the tows 3 to run along a first direction by the traction mechanism 1; in the operation process, the guide roller 2 positioned below the tows 3 can support the tows 3, so that the heights of the tows 3 and the feeding end of the opener are kept consistent; the guide roller 2 positioned above the tows 3 can limit the tows 3 from jumping in the vertical direction, and the detection precision of the glycerol detection device at the material inlet end of the opener is prevented from being interfered by the jumping of the tows 3; the tows 3 are limited by the limiting block 4 to run within the range of fixed width, the tows 3 are prevented from swinging in the horizontal direction, the tows 3 are prevented from being folded or even torn in the opener due to swinging of the tows 3, the opening effect of the tows 3 is improved, and the suction resistance consistency of filter rods produced by the tows 3 is improved.
While the invention has been shown and described with reference to certain preferred embodiments thereof, it will be understood by those skilled in the art that the foregoing is a more detailed description of the invention, and the specific embodiments thereof are not to be considered as limiting. Various changes in form and detail, including simple deductions or substitutions, may be made by those skilled in the art without departing from the spirit and scope of the invention.
Claims (11)
1. A tow transport device, comprising:
a conveying channel for conveying the tow (3) in a first direction;
the traction mechanism (1) is arranged at the discharge end of the conveying channel, and the traction mechanism (1) is used for applying traction force to the tows (3) so as to enable the tows (3) to move along the first direction;
the guide rollers (2) are sequentially arranged in the conveying channel in the first direction, the axis of each guide roller (2) is perpendicular to the first direction, each guide roller (2) can rotate around the axis of the guide roller, the tows (3) sequentially pass through the upper portion and the lower portion of each guide roller (2) in the first direction, the circumferential surface of each guide roller (2) is in contact with the tows (3), two limiting blocks (4) are respectively arranged at two ends of each guide roller (2), the limiting blocks (4) protrude out of the circumferential surface of each guide roller (2), and the tows (3) are located between the two limiting blocks (4).
2. Tow transport device according to claim 1, characterised in that brackets (5) are provided on both sides of the transport channel, the ends of the guide rollers (2) being connected to the brackets (5).
3. Tow transport device according to claim 1, characterised in that the number of guide rollers (2) is three, the guide rollers (2) at the two ends being located below the tow (3) and the guide roller (2) in the middle being located above the tow (3).
4. Tow transport device according to claim 1, characterised in that the tow (3) has a width of 90-100mm and a thickness of 1 mm.
5. The tow transport device according to claim 1, wherein the traction mechanism (1) includes an upper rubber roller (6) and a lower rubber roller (7) provided on both upper and lower sides of the tow (3), and the upper rubber roller (6) and the lower rubber roller (7) are pressed against the tow (3).
6. The tow transport device according to claim 5, characterized in that the upper rubber roller (6) and the lower rubber roller (7) are rotated in opposite directions.
7. The tow transport device according to claim 5, characterised in that the spacing between the upper rubber roller (6) and the lower rubber roller (7) is less than 1 mm.
8. A tow transport device according to any one of claims 1 to 7, wherein the guide roller (2) has a diameter of 10mm and a length of 200 mm.
9. The tow transport device according to any one of claims 1 to 7, wherein the spacing between the two stop blocks (4) on the same guide roller (2) is 110-150 mm.
10. The tow transport device according to any one of claims 1 to 7, wherein the stopper (4) is cylindrical and has an axis coinciding with the axis of the guide roller (2), the stopper (4) having a diameter of 20mm and a length of 10 mm.
11. An opener characterized by comprising the tow transport device of claims 1 to 10.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
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CN202221336655.2U CN217517085U (en) | 2022-05-31 | 2022-05-31 | Tow conveying device and opener |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CN202221336655.2U CN217517085U (en) | 2022-05-31 | 2022-05-31 | Tow conveying device and opener |
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CN217517085U true CN217517085U (en) | 2022-09-30 |
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CN202221336655.2U Active CN217517085U (en) | 2022-05-31 | 2022-05-31 | Tow conveying device and opener |
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CN (1) | CN217517085U (en) |
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2022
- 2022-05-31 CN CN202221336655.2U patent/CN217517085U/en active Active
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