CN217513168U

CN217513168U - Controllable magnetic wheel full-automatic welding vehicle

Info

Publication number: CN217513168U
Application number: CN202221066943.0U
Authority: CN
Inventors: 熊金富; 董少玉; 董立业
Original assignee: Tianjin Yixin Pipeline Equipment Co ltd
Current assignee: Tianjin Yixin Pipeline Equipment Co ltd
Priority date: 2022-05-06
Filing date: 2022-05-06
Publication date: 2022-09-30
Anticipated expiration: 2032-05-06

Abstract

The utility model provides a controllable magnetic wheel full-automatic welding tractor belongs to the welding tractor field, including the install bin be provided with wire reel, thread feeding mechanism and swing mechanism on the install bin be provided with welder on the swing mechanism, still include actuating mechanism, actuating mechanism sets up the lower extreme of install bin is used for making the install bin is along welding track movement, actuating mechanism includes the magnetic force seat and sets up respectively the action wheel of magnetic force seat both sides and from the driving wheel, the switch on the magnetic force seat is used for control the action wheel with let in from driving wheel magnetic force. The beneficial effects of the utility model are that can accomplish fast with orbital loading and unloading, in along the rail mobility, can guarantee that the dolly is whole to operate steadily, improve welding quality, and welder can satisfy the welding of different angles.

Description

Controllable magnetic wheel full-automatic welding vehicle

Technical Field

The utility model belongs to the welding car field especially relates to a controllable magnetic wheel full-automatic welding car.

Background

The welding tractor is widely applied to the fields of shipbuilding, bridge manufacturing, vehicle manufacturing, petroleum and metal equipment and the like. The rail is a special mechanism which is clamped on the pipe and used for the welding trolley to walk and position, the welding trolley moves along the rail, and the welding at various positions such as vertical welding, transverse welding, horizontal welding and the like is realized.

Among the prior art, the welding dolly is mostly through on the track with the drive wheel chucking, makes it move along the welding track, if the block is not tight, leaves the gap in drive wheel and the track, can cause influences such as the off tracking of dolly, shake, reduces the welding effect, and dismantles the step comparatively loaded down with trivial details, can't one step be accomplished.

SUMMERY OF THE UTILITY MODEL

An object of the utility model is to overcome prior art's shortcoming, provide a controllable magnetic wheel full-automatic welding car, can accomplish fast with orbital loading and unloading, in along the track removal, can guarantee that the dolly wholly operates steadily, improve welding quality, and welder can satisfy the welding of different angles.

In order to solve the technical problem, the utility model adopts the technical scheme that: the utility model provides a controllable magnetic wheel full-automatic welding car, includes the install bin be provided with wire reel, thread feeding mechanism and swing mechanism on the install bin be provided with welder on the swing mechanism, still include actuating mechanism, actuating mechanism sets up the lower extreme of install bin is used for making the install bin moves along the welding track, actuating mechanism includes the magnetic force seat and is in with rotatable setting respectively the action wheel of magnetic force seat both sides and from the driving wheel, the switch on the magnetic force seat is used for control the action wheel with from letting in of driving wheel magnetic force.

Furthermore, a worm wheel is arranged on a switch of the magnetic base, a transmission rod is rotatably arranged in the installation box, a worm is arranged on the transmission rod, and the worm wheel is meshed with the worm.

Furthermore, the two driving mechanisms are respectively matched with two sides of the lower end of the installation box, the number of the worms on the transmission rod is two, one end of the transmission rod penetrates through the installation box, and an adjusting disc is arranged at the end part of the transmission rod.

Furthermore, swing mechanism is including the swing piece, swing span, lift mainboard, crane and the angle swing span that set gradually, swing piece slidable sets up one side of install bin, the crane liftable sets up on the lift mainboard.

Furthermore, an angle swing motor and a speed reducer are sequentially arranged on the angle swing frame, a clamping part is arranged at the output end of the speed reducer, and the welding gun is matched in the clamping part.

Furthermore, the wire feeding mechanism is arranged at the upper end of the mounting box and comprises a rotatable wire feeding wheel and a driven pressing wheel matched with one side of the wire feeding wheel.

Furthermore, the driving wheel and the driven wheel are connected through a connecting shaft, a supporting plate is arranged in the mounting box, a main gear A and a driven gear A are rotatably arranged on the supporting plate, a driving gear is arranged at the side end of the driving wheel, and the main gear A, the driven gear A and the driving gear are all transmitted through a transmission belt A.

Furthermore, an opening for the swinging block to slide is arranged at the side end of the mounting box.

Furthermore, a mounting frame is arranged in the mounting box, a bottom plate, a sliding plate and a nut seat are sequentially arranged at the bottom of the mounting frame, a sliding lead screw is rotatably arranged in the mounting box and is in threaded connection with the nut seat, and the swinging block is arranged on the sliding plate.

Further, the sliding plate is slidably connected to the bottom plate.

Furthermore, a lifting seat is arranged on the inner side of the lifting frame, a lifting screw rod is rotatably arranged on the lifting main board, a lifting slide rail is arranged on one side of the lifting screw rod, one end of the lifting seat is in threaded connection with the lifting screw rod, and the other end of the lifting seat is connected with a slide block of the lifting slide rail.

The utility model has the advantages and positive effects that:

owing to adopt above-mentioned technical scheme, conduct magnetism to the action wheel and from the driving wheel through the magnetic force seat, rely on the action wheel with magnetic force and realize the operation on the welding track from the driving wheel, compare traditional dismantlement mode, the utility model discloses a dismantlement is more convenient, can one step be accomplished, only can control opening and shutting of magnetic force seat through rotating the adjustment disk, realizes letting in and cutting off of magnetic force, and holistic operation is more firm, can not be not tight because of the drive wheel block, and produce the orbital condition of departure, makes welding process safe and reliable more. The arrangement of the swing mechanism can enable the welding gun to carry out multidirectional welding, different angles are met, and flexible operation is realized.

Drawings

FIG. 1 is a schematic structural view of the present invention;

fig. 2 is a schematic view of the swing mechanism of the present invention;

FIG. 3 is a schematic view of the lifting main plate of the present invention;

fig. 4 is a front view of the driving mechanism of the present invention;

FIG. 5 is a sliding structure diagram of the swing block of the present invention;

fig. 6 is a top view of the driving mechanism of the present invention.

In the figure:

1. a wire reel; 2. a wire feeder; 21. a wire feeding wheel; 22. a driven pinch roller; 23. a wire feeding motor;

3. a swing mechanism; 31. a swing block; 32. a swing frame; 33. a dial scale;

4. lifting the main board; 41. a lifting frame; 42. a lifting motor; 421. lifting a screw rod; 43. a lifting seat; 44. lifting the slide rail;

5. an angular pendulum frame; 51. an angular pendulum motor; 52. a clamping portion; 6. a welding gun;

7. installing a box; 71. a mounting frame;

8. a driving wheel; 81. a driven wheel; 82. a magnetic base; 83. a turbine; 84. a transmission rod; 841. a worm; 842. an adjusting disk;

9. a support plate; 91. a, a main gear; 92. a is from the gear; 93. a drive gear; 94. a, driving a belt; 95. a drive motor;

10. a base plate; 101. a sliding plate; 102. a nut seat; 103. a sliding lead screw;

11. a direct oscillating motor; 111. b, driving wheels; 112. b, a driven wheel; 113. b, conveying the belt.

Detailed Description

The present invention will be further described with reference to the following examples and accompanying drawings.

As shown in fig. 1 to 6, the present embodiment provides a controllable magnetic wheel full-automatic welding vehicle, which includes an installation box 7 and a driving mechanism, a wire reel 1, a wire feeding mechanism 2 and a swinging mechanism 3 are arranged on the installation box 7, and a welding gun 6 is arranged on the swinging mechanism 3.

Actuating mechanism is provided with two sets ofly, set up the both sides at the installing bin 7 lower extreme respectively for drive installing bin 7 moves along the welding track, actuating mechanism includes action wheel 8, follow driving wheel 81 and magnetic force seat 82, action wheel 8 links to each other through the connecting axle with following driving wheel 81, action wheel 8 sets up the both sides at magnetic force seat 82 respectively with following driving wheel 81, the switch on the magnetic force seat 82 is used for controlling action wheel 8 and follows the letting in of driving wheel 81 magnetic force, action wheel 8 is the magnetic force wheel with following driving wheel 81.

In order to control the opening and closing of the switch of the magnetic base 82 outside the installation box 7, a worm wheel 83 is arranged on the switch of the magnetic base 82, a transmission rod 84 is rotatably arranged in the installation box 7, two ends of the transmission rod 84 in the installation box 7 are respectively provided with a worm 841, the worm 841 is meshed with the worm wheel 83, one end of the transmission rod 84 penetrates through the installation box 7, and an adjusting disc 842 is arranged.

The mounting box 7 is internally provided with a supporting plate 9, an A master gear 91 and an A slave gear 92 are rotatably arranged on the supporting plate 9, the A slave gear 92 is arranged in two side by side, the A master gear 91 is positioned above the two A slave gears 92, a driving gear 93 is arranged on the outer side of the driving wheel 8, the A master gear 91, the two A slave gears 92 and the two driving gears 93 are all driven by an A driving belt 94, a driving motor 95 is arranged at the rear end of the supporting plate 9, and the output end of the driving motor 95 is connected with the A master gear 91.

The welding wire reel 1 is arranged on one side of the installation box 7, the swing mechanism 3 is arranged on the other side of the installation box 7, the swing mechanism 3 comprises a swing block 31, a swing frame 32, a lifting main board 4, a lifting frame 41 and an angle swing frame 5 which are sequentially arranged, the swing block 31 is slidably arranged on the side end of the installation box 7, the lifting frame 41 is arranged on the lifting main board 4 in a lifting mode, an angle swing motor 51 and a speed reducer are sequentially arranged on the angle swing frame 5, a clamping part 52 is arranged at the output end of the speed reducer, and the welding gun 6 is matched in the clamping part 52.

An opening for sliding the swing block 31 is arranged at the side end of the installation box 7, an installation frame 71 is arranged in the installation box 7, a bottom plate 10, a sliding plate 101 and a nut seat 102 are sequentially arranged on the bottom surface of the middle of the installation frame 71, the sliding plate 10 is slidably connected to the bottom plate 10, a sliding lead screw 103 is rotatably arranged in the installation box 7, the sliding lead screw 103 is in threaded connection with the nut seat 102, the swing block 31 is arranged on the sliding plate 101, the welding gun 6 is displaced through rotation of the sliding lead screw 103, a straight swing motor 11 is arranged in the installation box 7 for driving the sliding lead screw 103, a B driving wheel 111 is arranged at the output end of the straight swing motor 11, a B driven wheel 112 is arranged at the side end of the sliding lead screw 103, and the B driving wheel 111 and the B driven wheel 112 are in transmission through a B transmission belt 113.

The lifting main board 4 is internally provided with a lifting screw 421 in a rotatable manner, one side of the lifting screw 421 is provided with a lifting slide rail 44, the inner side of the lifting frame 41 is connected with a lifting seat 43, one end of the lifting seat 43 is in threaded connection with the lifting screw 421, the other end of the lifting seat is connected with a slide block of the lifting slide rail 44, the welding gun 6 is driven to lift through the lifting screw 421, the upper end of the lifting main board 4 is provided with a lifting motor 42, and the output end of the lifting motor 42 is connected with the lifting screw 42.

In order to adjust the angle of the lifting main board 4, the swing frame 32 is movably connected to the lifting main board 4, and the lifting main board 4 is rotated during installation to change the angle, and a dial 33 is provided at the rear end of the lifting main board 4 for facilitating the observation of the angle.

The mounting bracket 71 is concave when being arranged in the mounting box 7, the magnetic force seats 82 are matched with two sides of the lower end of the mounting bracket 71, and the switches of the magnetic force seats 82 penetrate through the upper end of the mounting bracket 71.

The wire feeding mechanism 2 is arranged at the upper end of the mounting box 7 and comprises a rotatable wire feeding wheel 21 and a driven pressure wheel 22 matched with one side of the wire feeding wheel 21, a wire feeding motor 23 is arranged on the mounting box 7, and the output end of the wire feeding motor 23 is connected with the wire feeding wheel 21.

The working process of the example is as follows:

when welding is needed, the driving mechanism is required to be adsorbed on the track;

the rotation adjusting disc 842 controls the transmission rod 84 to rotate together, and the worm 841 is meshed with the worm wheel 83 to drive the switch on the magnetic base 82 to rotate together, so that the switch is turned on, the driving wheel 8 and the driven wheel 81 are magnetized and adsorbed on the welding track, and the driving wheel 8 is driven to rotate by the driving motor 95 to move along the welding track.

The swing mechanism 3 can adjust the position of the welding gun 6, the straight swing motor 11 drives the sliding screw 103 to rotate, the sliding plate 101 slides on the bottom plate 10 through the nut seat 102, the swing block 31 extends into and out of the installation box 7, the lifting motor 42 drives the lifting screw 421 to rotate, the angle swing frame 5 is lifted through the lifting seat 43, and the angle swing motor 51 axially rotates the welding gun 6.

When the welding is completed, the drive mechanism is removed on the track;

the adjusting disc 842 is rotated, the worm 841 drives the worm wheel 83 to close the switch on the magnetic base 82, so that the driving wheel 8 and the driven wheel 81 lose magnetic force and cannot be adsorbed on the welding track.

The utility model has the advantages that:

through the setting of magnetic force seat 8 among the actuating mechanism, can conduct magnetic force to action wheel 8 and follow driving wheel 81 on, rely on magnetic force to adsorb on the welding track, and through the switch on the magnetic force seat 8, steerable action wheel 8 and whether follow driving wheel 81 have magnetism, accomplish the clamping with the dismantlement with this, it is more convenient to compare traditional clamping mode, and the switch of magnetic force seat 8 is realized opening and shutting through the meshing of turbine 83 and worm 841, in this embodiment, only can accomplish through rotating adjustment disk 842.

The swing mechanism 3 is provided to more precisely adjust the angle of the welding torch 6, and the slide plate 101 is slid along the bottom plate 10 by the straight swing motor 11 to drive the welding torch 6 to move forward and backward, and the welding torch 6 is lifted up and down by the lift motor 42, and the welding torch 6 is axially rotated by the angle swing motor 51.

The welding wire is fed through the rotation of the wire feeding wheel 21 and the matching of the driven pinch roller 22.

While one or more embodiments of the present invention have been described in detail, the description is only for the purpose of illustrating the preferred embodiments of the present invention and is not to be construed as limiting the scope of the invention. All the equivalent changes and improvements made according to the application scope of the present invention should still fall within the patent coverage of the present invention.

Claims

1. The utility model provides a controllable magnetic wheel full-automatic welding car, includes install bin (7) be provided with wire reel (1), thread feeding mechanism (2) and swing mechanism (3) on install bin (7) be provided with welder (6), its characterized in that on swing mechanism (3): including actuating mechanism, actuating mechanism sets up the lower extreme of install bin (7) is used for making install bin (7) move along the welding track, actuating mechanism includes magnetic force seat (82) and sets up respectively action wheel (8) and follow driving wheel (81) of magnetic force seat (82) both sides, switch on magnetic force seat (82) is used for control action wheel (8) with from the passing in of driving wheel (81) magnetic force.

2. The fully automatic controllable magnetic wheel welding vehicle according to claim 1, characterized in that: a worm wheel (83) is arranged on a switch of the magnetic base (82), a transmission rod (84) is rotatably arranged in the installation box (7), a worm (841) is arranged on the transmission rod (84), and the worm wheel (83) is meshed with the worm (841).

3. The full-automatic welding vehicle for the controllable magnetic wheels, according to claim 2, is characterized in that: actuating mechanism is provided with two sets ofly, cooperates respectively the both sides of install bin (7) lower extreme, worm (841) are in be provided with two on transfer line (84), the one end of transfer line (84) is run through install bin (7) the tip of transfer line (84) is provided with adjustment disc (842).

4. The fully automatic controllable magnetic wheel welding vehicle according to claim 1, characterized in that: swing mechanism (3) are including swing piece (31), swing span (32), lift mainboard (4), crane (41) and the angle swing span (5) that set gradually, swing piece (31) slidable sets up one side of install bin (7), crane (41) liftable sets up on lift mainboard (4).

5. The fully automatic controllable magnetic wheel welding vehicle according to claim 4, characterized in that: the angle swing frame (5) is sequentially provided with an angle swing motor (51) and a speed reducer, the output end of the speed reducer is provided with a clamping part (52), and the welding gun (6) is matched in the clamping part (52).

6. The fully automatic controllable magnetic wheel welding vehicle according to claim 1, characterized in that: the wire feeding mechanism (2) is arranged at the upper end of the mounting box (7) and comprises a rotatable wire feeding wheel (21) and a driven pinch wheel (22) matched with one side of the wire feeding wheel (21).

7. The fully automatic controllable magnetic wheel welding vehicle according to claim 1, characterized in that: the driving wheel (8) is connected with the driven wheel (81) through a connecting shaft, a supporting plate (9) is arranged in the mounting box (7), an A main gear (91) and an A driven gear (92) are rotatably arranged on the supporting plate (9), a driving gear (93) is arranged at the side end of the driving wheel (8), and the A main gear (91), the A driven gear (92) and the driving gear (93) are all transmitted through an A transmission belt (94).