CN217499444U - Anode ranging module with positioning and lifting functions - Google Patents
Anode ranging module with positioning and lifting functions Download PDFInfo
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- CN217499444U CN217499444U CN202221461323.7U CN202221461323U CN217499444U CN 217499444 U CN217499444 U CN 217499444U CN 202221461323 U CN202221461323 U CN 202221461323U CN 217499444 U CN217499444 U CN 217499444U
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P10/00—Technologies related to metal processing
- Y02P10/20—Recycling
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Abstract
The utility model discloses an anode ranging module with positioning and lifting functions, which comprises a ranging component and a clamping component, wherein the ranging component comprises a crown block, a chip, a first servo electric cylinder, a first mounting seat, a first distance sensor, a second servo electric cylinder, a second mounting seat, a second distance sensor and a third distance sensor; a first servo electric cylinder is installed on one side of the lower surface of the crown block. The utility model discloses a distance between second mount pad and the overhead traveling crane lower surface is surveyed to third distance sensor, the distance that third distance sensor surveyed this moment subtracts the length of the positive pole of the carbon element of new change and obtains the displacement volume that first servo electronic jar next, change work and control the same displacement volume of piston rod one end downstream of the first servo electronic jar after accomplishing and can make the same horizontal plane of the end palm plane of the positive pole of the carbon element of new change and the end palm plane of the positive pole of old carbon element on the electrolysis trough, realized automatic range finding.
Description
The technical field is as follows:
the utility model relates to an electrolytic aluminum production technical field specifically is an anode ranging module with location raising and lowering functions.
Background art:
the electrolytic aluminum production is to obtain aluminum by electrolyzing alumina powder, wherein a carbon body is taken as an anode, the alumina powder is taken as a solute, a carbon block at the bottom of an electrolytic tank is taken as a cathode, strong direct current is introduced to complete electrolysis, the carbon body anode is continuously consumed along with the electrolysis in the production process of the aluminum electrolysis, and needs to be replaced when consumed to a certain extent, according to the production process requirement of the aluminum electrolysis, the bottom palm plane of the newly replaced carbon body anode and the bottom palm plane of the old carbon body anode are on the same horizontal plane in the electrolytic tank to realize current balance, therefore, when the anode is replaced, the height measurement positioning needs to be carried out on the new and old carbon body anode, so that the horizontal height error between the bottom surface of the replaced new anode and the bottom surface of the old anode in the tank is not more than +/-5 mm, when the error exceeds the allowable range, the energy consumption of the electrode is increased, the efficiency is reduced, the service life of the electrolytic cell is shortened, so that the production cost is increased;
at present, the method for replacing a new carbon body anode in a workshop is mainly an artificial drawing method, namely, when the anode is replaced, an operator draws lines on the old carbon body anode, measures the line, compares the line with the new carbon body anode and then completes the replacement, the method needs to manually measure the burnt carbon body anode, so that the working environment is severe, the error is large, the efficiency is low, and the problems are high manual labor intensity, high operation error, low production efficiency and poor safety.
The utility model has the following contents:
an object of the utility model is to provide an anode ranging module with location raising and lowering functions to solve the problem that proposes among the above-mentioned background art.
The utility model discloses by following technical scheme implement: an anode ranging module with a positioning and lifting function comprises a ranging assembly and a clamping assembly, wherein the ranging assembly comprises an overhead crane, a chip, a first servo electric cylinder, a first mounting seat, a first distance sensor, a second servo electric cylinder, a second mounting seat, a second distance sensor and a third distance sensor;
the first servo electric cylinder is installed on one side of the lower surface of the crown block, a first installation seat is installed at one end of a piston rod of the first servo electric cylinder, a first distance sensor is installed on one side of the first installation seat, a second servo electric cylinder is installed on one side, away from the first servo electric cylinder, of the lower surface of the crown block, a second installation seat is installed at one end of a piston rod of the second servo electric cylinder, a second distance sensor is installed on one side, close to the first servo electric cylinder, of the second installation seat, a third distance sensor is installed on one side, away from the second distance sensor, of the second installation seat, the first servo electric cylinder and the first installation seat are arranged to facilitate movement of the position of a carbon body anode, the first distance sensor can measure the distance between the first installation seat and the lower surface of the crown block, so that the displacement of the first servo electric cylinder can be known, and one end of the piston rod of the second servo electric cylinder is extended, driving a second distance sensor to move downwards, when the position of the second distance sensor moves to a position slightly lower than the bottom palm plane of the carbon body anode, replacing the outer side wall of the carbon body anode with the side wall of an electrolytic tank by a target measured by the second distance sensor, greatly changing data measured by the second distance sensor, stopping the movement of a second servo electric cylinder, measuring the distance between a second mounting seat and the lower surface of a crown block by a third distance sensor, completely retracting one end of a piston rod of the first servo electric cylinder to replace a new carbon body anode, subtracting the length of the newly replaced carbon body anode from the distance measured by the third distance sensor to obtain the next displacement of the first servo electric cylinder, and controlling one end of the piston rod of the first servo electric cylinder to move downwards by the same displacement after replacement is finished, so that the bottom plane of the newly replaced carbon body anode and the bottom palm plane of the old carbon body anode are on the same horizontal plane in the electrolytic tank;
and the lower surface of the first mounting seat is provided with a clamping assembly.
As further preferable in the present technical solution: the lower surface mid-mounting of overhead traveling crane has the chip, and the electrical property output of chip passes through wire electric connection with the electrical property input of first servo electronic jar, and the electrical property output of chip passes through wire electric connection with the electrical property input of second servo electronic jar, and the signal output part of chip and first distance sensor's signal input part signal connection, the signal output part of chip and second distance sensor's signal input part signal connection, the signal output part of chip and third distance sensor's signal input part signal connection.
As further preferable in the present technical solution: the clamping assembly comprises a positioning groove, a fixing seat, a sliding groove, a sliding block, a clamping seat, a fixing plate, a threaded rod, a knob and a carbon anode, the positioning groove is formed in the middle of the lower surface of the first mounting seat, and the position of the carbon anode can be quickly positioned when the carbon anode is replaced by the positioning groove.
As further preferable in the present technical solution: the lower surface one side of first mount pad has seted up the spout, the inside wall sliding connection of spout has the slider, and the slider of being convenient for slides in the inside wall of spout.
As further preferable in the present technical solution: the lower surface of the sliding block is provided with a clamping seat, so that the clamping seat and the sliding block can move synchronously.
As further preferable in the present technical solution: the welding of the lower surface one side of first mount pad has the fixed plate, threaded hole has been seted up to lateral wall one side of fixed plate, the fixed plate has the threaded rod through screw hole threaded connection, the one end of threaded rod is passed through the bearing rotation with one side middle part of grip slipper and is connected, can make the threaded rod remove through rotating the threaded rod and drive the grip slipper and remove.
As further preferable in the present technical solution: the threaded rod is kept away from the one end welding of grip slipper and is had the knob, is convenient for rotate the threaded rod.
As further preferable in the present technical solution: the welding of one side of fixed plate is kept away from to first mount pad lower surface has the fixing base, be equipped with the carbon body positive pole between the adjacent one side of fixing base and grip slipper, can drive the threaded rod through rotating the knob and rotate, make the threaded rod drive grip slipper one end, can be fixed with carbon body positive pole centre gripping when the grip slipper is close to the fixing base, can loosen the centre gripping to carbon body positive pole when the grip slipper is kept away from the fixing base.
The utility model has the advantages that: the utility model discloses a distance between second mount pad and the overhead traveling crane lower surface is surveyed to third distance sensor, the distance that third distance sensor surveyed this moment subtracts the length of the positive pole of the carbon element of new change and obtains the displacement volume that first servo electric cylinder comes next, the piston rod one end of the first servo electric cylinder of control after the change work is accomplished moves down the same displacement volume, can make the same horizontal plane in the electrolysis trough of the end palm plane of the positive pole of the carbon element of new change and the end palm plane of the positive pole of old carbon element, automatic range finding has been realized, the manpower is saved, the work efficiency is improved, manual operation's error has also been avoided, the precision of carbon element positive pole change has been improved.
Description of the drawings:
in order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the drawings used in the description of the embodiments or the prior art will be briefly described below, it is obvious that the drawings in the following description are only some embodiments of the present invention, and for those skilled in the art, other drawings can be obtained according to these drawings without creative efforts.
FIG. 1 is a block diagram of the present invention;
FIG. 2 is a left side view of the structure of the present invention;
FIG. 3 is an enlarged view of the structure of region A of FIG. 1;
fig. 4 is a structural diagram of a middle clamping assembly of the present invention.
In the figure: 10. a ranging assembly; 11. a crown block; 12. a chip; 13. a first servo electric cylinder; 14. a first mounting seat; 15. a first distance sensor; 16. a second servo electric cylinder; 17. a second mounting seat; 18. a second distance sensor; 19. a third distance sensor; 20. a clamping assembly; 21. positioning a groove; 22. a fixed seat; 23. a chute; 24. a slider; 25. a clamping seat; 26. a fixing plate; 27. a threaded rod; 28. a knob; 29. a carbonaceous anode.
The specific implementation mode is as follows:
the technical solutions in the embodiments of the present invention will be described clearly and completely with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only some embodiments of the present invention, not all embodiments. Based on the embodiments in the present invention, all other embodiments obtained by a person skilled in the art without creative work belong to the protection scope of the present invention.
Examples
Referring to fig. 1-4, the present invention provides a technical solution: an anode ranging module with a positioning and lifting function comprises a ranging assembly 10 and a clamping assembly 20, wherein the ranging assembly 10 comprises a crown block 11, a chip 12, a first servo electric cylinder 13, a first mounting seat 14, a first distance sensor 15, a second servo electric cylinder 16, a second mounting seat 17, a second distance sensor 18 and a third distance sensor 19;
a first servo electric cylinder 13 is installed on one side of the lower surface of the crown block 11, a first installation seat 14 is installed at one end of a piston rod of the first servo electric cylinder 13, a first distance sensor 15 is installed on one side of the first installation seat 14, a second servo electric cylinder 16 is installed on one side of the lower surface of the crown block 11, which is far away from the first servo electric cylinder 13, a second installation seat 17 is installed at one end of a piston rod of the second servo electric cylinder 16, a second distance sensor 18 is installed on one side, which is close to the first servo electric cylinder 13, of the second installation seat 17, a third distance sensor 19 is installed on one side, which is far away from the second distance sensor 18, of the second installation seat 17, the first servo electric cylinder 13 and the first installation seat 14 are arranged so as to move the position of the carbon body anode 29, the first distance sensor 15 can measure the distance between the first installation seat 14 and the lower surface of the crown block 11 so as to know the displacement of the first servo electric cylinder 13, one end of the piston rod of the second servo electric cylinder 16 extends to drive the second distance sensor 18 to move downwards, when the position of the second distance sensor 18 moves to be slightly lower than the bottom palm plane of the carbon body anode 29, the outer side wall of the carbon body anode 29 of a target measured by the second distance sensor 18 is replaced by the side wall of an electrolytic tank, at the moment, the data measured by the second distance sensor 18 changes greatly, at the moment, the second servo electric cylinder 16 stops moving, the distance between the second mounting seat 17 and the lower surface of the crown block 11 is measured by the third distance sensor 19, one end of the piston rod of the first servo electric cylinder 13 is completely retracted to replace the new carbon body anode 29, at the moment, the distance measured by the third distance sensor 19 subtracts the length of the new replaced carbon body anode 29 to obtain the next displacement of the first servo electric cylinder 13, and after the replacement is completed, one end of the piston rod of the first servo electric cylinder 13 is controlled to move downwards by the same displacement, so that the new replaced carbon body anode can be replaced The bottom palm plane of the body anode 29 and the bottom palm plane of the old carbon body anode 29 are positioned on the same horizontal plane in the electrolytic tank, so that automatic distance measurement is realized, the labor is saved, the working efficiency is improved, the error of manual operation is avoided, the replacement precision of the carbon body anode 29 is improved, and the occupational hazard and safety risk brought by the manual operation are eliminated;
a clamping assembly 20 is mounted to a lower surface of the first mounting block 14.
In this embodiment, specifically: the middle of the lower surface of the crown block 11 is provided with a chip 12, the electrical output end of the chip 12 is electrically connected with the electrical input end of the first servo electric cylinder 13 through a wire, the electrical output end of the chip 12 is electrically connected with the electrical input end of the second servo electric cylinder 16 through a wire, the signal output end of the chip 12 is in signal connection with the signal input end of the first distance sensor 15, the signal output end of the chip 12 is in signal connection with the signal input end of the second distance sensor 18, and the signal output end of the chip 12 is in signal connection with the signal input end of the third distance sensor 19.
In this embodiment, specifically: the clamping assembly 20 comprises a positioning groove 21, a fixed seat 22, a sliding groove 23, a sliding block 24, a clamping seat 25, a fixed plate 26, a threaded rod 27, a knob 28 and a carbon anode 29, wherein the positioning groove 21 is formed in the middle of the lower surface of the first mounting seat 14, and the positioning groove 21 can be used for quickly positioning the position of the carbon anode 29 when the carbon anode 29 is replaced.
In this embodiment, specifically: a sliding groove 23 is formed in one side of the lower surface of the first mounting seat 14, and a sliding block 24 is connected to the inner side wall of the sliding groove 23 in a sliding mode, so that the sliding block 24 can slide on the inner side wall of the sliding groove 23 conveniently.
In this embodiment, specifically: the lower surface of the slide block 24 is provided with a clamping seat 25, so that the clamping seat 25 and the slide block 24 can keep moving synchronously.
In this embodiment, specifically: the welding of the lower surface one side of first mount pad 14 has fixed plate 26, and threaded hole has been seted up to fixed plate 26's lateral wall one side, and fixed plate 26 has threaded rod 27 through threaded hole threaded connection, and the one end of threaded rod 27 passes through the bearing rotation with one side middle part of holder 25 to be connected, can make threaded rod 27 remove and drive holder 25 and remove through rotating threaded rod 27.
In this embodiment, specifically: the end of the threaded rod 27 remote from the holder 25 is welded with a knob 28 for rotating the threaded rod 27.
In this embodiment, specifically: the fixing seat 22 is welded on one side of the lower surface of the first mounting seat 14, which is far away from the fixing plate 26, the carbon anode 29 is arranged between the fixing seat 22 and one side of the clamping seat 25, the threaded rod 27 can be driven to rotate by rotating the knob 28, so that the threaded rod 27 drives one end of the clamping seat 25, the carbon anode 29 can be clamped and fixed when the clamping seat 25 is close to the fixing seat 22, the clamping on the carbon anode 29 can be loosened when the clamping seat 25 is far away from the fixing seat 22, the carbon anode 29 can be taken down quickly, and convenience is brought to replacement of the carbon anode 29.
Working principle or structural principle, when in use, the first servo electric cylinder 13 and the first mounting seat 14 are arranged to facilitate the movement of the position of the carbon anode 29, the first distance sensor 15 can measure the distance between the first mounting seat 14 and the lower surface of the crown block 11, one end of the piston rod of the second servo electric cylinder 16 extends to drive the second distance sensor 18 to move downwards, when the position of the second distance sensor 18 moves to be slightly lower than the bottom palm plane of the carbon anode 29, the outer side wall of the carbon anode 29 of a target measured by the second distance sensor 18 is replaced by the side wall of an electrolytic bath, at the moment, the data measured by the second distance sensor 18 is changed greatly, at the moment, the movement of the second servo electric cylinder 16 is stopped, the distance between the second mounting seat 17 and the lower surface of the crown block 11 is measured by the third distance sensor 19, one end of the piston rod of the first servo electric cylinder 13 is completely retracted to replace the new carbon anode 29, at this time, the distance measured by the third distance sensor 19 subtracts the length of the newly replaced carbon anode 29 to obtain the next displacement of the first servo electric cylinder 13, and after the replacement is completed, one end of the piston rod of the first servo electric cylinder 13 is controlled to move downwards by the same displacement, so that the automatic distance measurement is realized, the manpower is saved, the working efficiency is improved, the error of manual operation is avoided, the replacement precision of the carbon anode 29 is improved, the occupational hazards and safety risks caused by the manual operation are eliminated, the threaded rod 27 can be driven to rotate by rotating the knob 28, so that the threaded rod 27 drives one end of the clamping seat 25, when the clamping seat 25 is close to the fixed seat 22, the carbon anode 29 can be clamped and fixed, and when the clamping seat 25 is far from the fixed seat 22, the clamping to the carbon anode 29 can be released, so that the carbon anode 29 can be quickly taken down, and convenience is provided for the replacement work of the carbon anode 29.
The above description is only a preferred embodiment of the present invention, and should not be taken as limiting the invention, and any modifications, equivalent replacements, improvements, etc. made within the spirit and principle of the present invention should be included in the protection scope of the present invention.
Claims (8)
1. The utility model provides an anode ranging module with location raising and lowering functions, includes range unit (10) and centre gripping subassembly (20), its characterized in that: the ranging assembly (10) comprises a crown block (11), a chip (12), a first servo electric cylinder (13), a first mounting seat (14), a first distance sensor (15), a second servo electric cylinder (16), a second mounting seat (17), a second distance sensor (18) and a third distance sensor (19);
a first servo electric cylinder (13) is installed on one side of the lower surface of the overhead traveling crane (11), a first mounting seat (14) is installed at one end of a piston rod of the first servo electric cylinder (13), a first distance sensor (15) is installed on one side of the first mounting seat (14), a second servo electric cylinder (16) is installed on one side, far away from the first servo electric cylinder (13), of the lower surface of the overhead traveling crane (11), a second mounting seat (17) is installed at one end of a piston rod of the second servo electric cylinder (16), a second distance sensor (18) is installed on one side, close to the first servo electric cylinder (13), of the second mounting seat (17), and a third distance sensor (19) is installed on one side, far away from the second distance sensor (18), of the second mounting seat (17);
and a clamping assembly (20) is arranged on the lower surface of the first mounting seat (14).
2. The anode ranging module with the positioning and lifting function as claimed in claim 1, wherein: and a chip (12) is arranged in the middle of the lower surface of the overhead travelling crane (11).
3. The anode ranging module with the positioning and lifting function as claimed in claim 1, wherein: the clamping assembly (20) comprises a positioning groove (21), a fixed seat (22), a sliding groove (23), a sliding block (24), a clamping seat (25), a fixed plate (26), a threaded rod (27), a knob (28) and a carbon body anode (29), and the positioning groove (21) is formed in the middle of the lower surface of the first mounting seat (14).
4. The anode ranging module with positioning and lifting functions as claimed in claim 3, wherein: a sliding groove (23) is formed in one side of the lower surface of the first mounting seat (14), and a sliding block (24) is connected to the inner side wall of the sliding groove (23) in a sliding mode.
5. The anode ranging module with positioning and lifting functions as claimed in claim 4, wherein: and a clamping seat (25) is arranged on the lower surface of the sliding block (24).
6. The anode ranging module with positioning and lifting functions as claimed in claim 3, wherein: the welding of the lower surface one side of first mount pad (14) has fixed plate (26), the lateral wall one side of fixed plate (26) is seted up threaded hole, fixed plate (26) have threaded rod (27) through screw hole threaded connection, the one end of threaded rod (27) is passed through the bearing rotation with one side middle part of holder (25) and is connected.
7. The anode ranging module with positioning and lifting functions as claimed in claim 6, wherein: and one end of the threaded rod (27) far away from the clamping seat (25) is welded with a knob (28).
8. The anode ranging module with positioning and lifting functions as claimed in claim 3, wherein: a fixed seat (22) is welded on one side, far away from the fixed plate (26), of the lower surface of the first mounting seat (14), and a carbon anode (29) is arranged between the fixed seat (22) and the adjacent side of the clamping seat (25).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202221461323.7U CN217499444U (en) | 2022-06-10 | 2022-06-10 | Anode ranging module with positioning and lifting functions |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202221461323.7U CN217499444U (en) | 2022-06-10 | 2022-06-10 | Anode ranging module with positioning and lifting functions |
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| CN217499444U true CN217499444U (en) | 2022-09-27 |
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| CN202221461323.7U Active CN217499444U (en) | 2022-06-10 | 2022-06-10 | Anode ranging module with positioning and lifting functions |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN116159816A (en) * | 2023-03-14 | 2023-05-26 | 眉山市博眉启明星铝业有限公司 | Automatic cleaning device and method for feeding of aluminum electrolysis anode scrap |
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2022
- 2022-06-10 CN CN202221461323.7U patent/CN217499444U/en active Active
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN116159816A (en) * | 2023-03-14 | 2023-05-26 | 眉山市博眉启明星铝业有限公司 | Automatic cleaning device and method for feeding of aluminum electrolysis anode scrap |
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