CN217494881U

CN217494881U - High-precision intelligent plate vulcanizing machine

Info

Publication number: CN217494881U
Application number: CN202220202453.2U
Authority: CN
Inventors: 徐平
Original assignee: Aihua Zhejiang New Material Co ltd
Current assignee: Aihua Zhejiang New Material Co ltd
Priority date: 2022-01-25
Filing date: 2022-01-25
Publication date: 2022-09-27
Anticipated expiration: 2032-01-25

Abstract

The utility model belongs to the technical field of the vulcanizer, especially, a high accuracy intelligence curing press, including base, mould board, scraping piece, air pump and supporting leg, the top of base is provided with the hydro-cylinder, be provided with the mould board on the hydro-cylinder, it is provided with the scraping piece to slide on the mould board, fixedly connected with control box on the base of hydro-cylinder one side. The utility model discloses, through setting up the base, the hydro-cylinder, the mould board, the scraping piece, a control box, air pump and supporting leg, after the machine vulcanization product, the mould board surface can long-pending impurity such as rubber of staying, the operation of vulcanizing next time is influenced, vulcanize at every turn through the scraping piece and accomplish the back with mould board upper melting point impurity scraping totally, ensure that mould board surface is flat, but through supporting leg height-adjusting's design, can ensure that the machine keeps the level when putting, can not make one side of liquid rubber erroneous tendency product when vulcanizing, influence product quality, improve product production quality through the design.

Description

High-precision intelligent plate vulcanizing machine

Technical Field

The utility model relates to a vulcanizer technical field specifically is a high accuracy intelligence curing press.

Background

The flat vulcanizing machine is mainly used for vulcanizing flat rubber belts (such as conveying belts and transmission belts, which are called flat belts for short), belongs to hydraulic machinery, and mainly has the function of providing pressure and temperature required by vulcanization. Pressure is generated by the hydraulic system through hydraulic cylinders and temperature is provided by a heating medium (typically steam, heat transfer oil, etc., superheated water is also useful). It has the advantages of large pressure per unit area of the hot plate, reliable operation of the equipment, less maintenance amount and the like.

However, the existing flat vulcanizing machine has the following defects: the mould board of vulcanizer is at the vulcanization in-process, and the surface can be long-pending to stay impurity, influences the product of vulcanizing next time, and the product vulcanization is that high temperature melts rubber, because the machine is put the unevenness and can lead to liquid rubber can be partial to one side, leads to product quality to differ.

SUMMERY OF THE UTILITY MODEL

Technical problem to be solved

Not enough to prior art, the utility model provides a high accuracy intelligence curing press has solved the mould board that proposes among the above-mentioned background and has left impurity influence to vulcanize and the machine is put the problem that uneven influence product quality.

(II) technical scheme

The utility model discloses a realize above-mentioned purpose and specifically adopt following technical scheme:

the utility model provides a high accuracy intelligence curing press, includes base, mould board, scraping piece, air pump and supporting leg, the top of base is provided with the hydro-cylinder, be provided with the mould board on the hydro-cylinder, it is provided with the scraping piece to slide on the mould board, fixedly connected with control box on the base of hydro-cylinder one side, one side fixedly connected with air pump of base, the bilateral symmetry of base is provided with the supporting leg.

Furthermore, the bottom four corners position fixedly connected with gyro wheel of base, the both sides of base have the supporting leg through boss threaded connection.

Furthermore, four guide rods are arranged on the periphery of the oil cylinder in an annular array mode, the bottom ends of the guide rods are fixedly connected to the base, and the top ends of the guide rods are fixedly connected with a heating plate.

Further, the die plate comprises a sliding plate, a sliding rail, a hydraulic cylinder, a bottom plate, a reciprocating screw rod, a servo motor and a sliding rod, wherein the sliding plate is connected to the guide rod in a sliding mode, the sliding rail is fixedly connected to the sliding plate, the hydraulic cylinder is fixedly connected to one end of the sliding rail, a piston rod of the hydraulic cylinder is fixedly connected to the bottom plate, the bottom plate is connected to the sliding rail in a sliding mode, the reciprocating screw rod and the sliding rod are arranged on the two sides of the sliding rail respectively, one end of the reciprocating screw rod is fixedly connected to an output shaft of the servo motor, the reciprocating screw rod is connected to one side of the sliding rail in a rotating mode, and the sliding rod is fixedly connected to the sliding rail on the opposite side of the reciprocating screw rod.

Further, the scraping piece comprises bracing piece, the lantern ring, touch multitouch and scraper, the equal fixedly connected with lantern ring in both ends of bracing piece, the bracing piece is sliding connection respectively on reciprocal lead screw and slide bar through the lantern ring at both ends, wherein with reciprocating lead screw sliding connection's the lantern ring on fixedly connected with touch multitouch, fixedly connected with scraper on the bracing piece.

Furthermore, one side of control box is provided with PLC control screen and control panel respectively, the top fixedly connected with of control box has two bubble spirit levels, the bubble spirit level symmetry sets up.

Further, the air pump comprises a tank body, an air pipe and an air gun, the tank body is fixedly connected to one side of the base through a hoop, one end of the tank body is connected with the air gun through the air pipe, and the air gun is hung on the base through a hook.

Further, the supporting leg comprises screw rod, rim plate and callus on the sole, screw rod threaded connection is on the boss, the top one end fixedly connected with rim plate of screw rod, the bottom one end of screw rod is rotated and is connected on the callus on the sole.

(III) advantageous effects

Compared with the prior art, the utility model provides a high accuracy intelligence curing press possesses following beneficial effect:

the utility model discloses, through setting up the base, the hydro-cylinder, the mould board, the scraping piece, a control box, air pump and supporting leg, after the machine vulcanization product, the mould board surface can long-pending impurity such as rubber of staying, the operation of vulcanizing next time is influenced, vulcanize at every turn through the scraping piece and accomplish the back with mould board upper melting point impurity scraping totally, ensure that mould board surface is flat, but through supporting leg height-adjusting's design, can ensure that the machine keeps the level when putting, can not make one side of liquid rubber erroneous tendency product when vulcanizing, influence product quality, improve product production quality through the design.

Drawings

FIG. 1 is a schematic view of the overall structure of the present invention;

FIG. 2 is a schematic diagram of the structure of the mold plate of the present invention;

FIG. 3 is a schematic view of the whole scraping member of the present invention;

FIG. 4 is a schematic view of the air pump of the present invention;

fig. 5 is a schematic view of the supporting leg structure of the present invention.

In the figure: 1. a base; 101. a roller; 102. a boss; 2. an oil cylinder; 201. a guide bar; 202. heating plates; 3. a mold plate; 301. a sliding plate; 302. a slide rail; 303. a hydraulic cylinder; 304. a base plate; 305. a reciprocating screw rod; 306. a servo motor; 307. a slide bar; 4. a scraping member; 401. a support bar; 402. a collar; 403. a contact block; 404. a scraper; 5. a control box; 501. a PLC control screen; 502. a control panel; 503. A bubble level; 6. an air pump; 601. a tank body; 602. an air tube; 603. an air gun; 7. supporting legs; 701. A screw; 702. a wheel disc; 703. a foot pad.

Detailed Description

The technical solutions in the embodiments of the present invention will be described clearly and completely with reference to the accompanying drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only some embodiments of the present invention, not all embodiments. Based on the embodiments in the present invention, all other embodiments obtained by a person skilled in the art without creative efforts all belong to the protection scope of the present invention.

Examples

As shown in fig. 1-5, the utility model discloses a high accuracy intelligence curing press that embodiment provided, including base 1, mould board 3, scraping 4, air pump 6 and supporting leg 7, base 1's top is provided with hydro-cylinder 2, is provided with mould board 3 on the hydro-cylinder 2, and it is provided with scraping 4 to slide on the mould board 3, fixedly connected with control box 5 on the base 1 of hydro-cylinder 2 one side, one side fixedly connected with air pump 6 of base 1, and base 1's bilateral symmetry is provided with supporting leg 7.

In conclusion, when the machine is used, the machine can be conveniently moved to a working area through the roller 101, when the machine reaches the working area, the screw 701 is rotated through the wheel disc 702, the screw 701 is in threaded connection with the boss 102, the boss 102 is fixedly connected to the base 1, the screw 701 is in threaded engagement with the boss 102, one end of the screw 701 is rotatably connected to the foot pad 703, when the screw 701 rotates downwards, the base 1 can be supported up through the threaded connection with the boss 102, the roller 101 is lifted off, the machine can be prevented from being unstable due to the fact that the roller 101 lands when the machine operates, the machine is adjusted to a horizontal placing state through the matching adjustment of the supporting legs 7 at the four corners of the base 1, the machine is ensured not to flow to one side due to gravity and the quality of a product is not uniform due to the fact that the machine is placed unevenly during a vulcanization process, after the machine is placed, the operation of the machine is controlled by the control box 5, the control box 5 is in linear connection with each component through a conducting wire, the PLC control screen 501 is used for inputting a program step, the intelligent main board controls the cooperation among the components, rubber particles are placed on the die plate 3, the piston rod is retracted by the control hydraulic cylinder 303, the bottom plate 304 moves to the position right below the heating plate 202, the whole die plate 3 is pushed to move upwards by the control hydraulic cylinder 2 to be attached to the heating plate 202, high temperature is generated by the electric heating pipe in the heating plate 202 to melt the rubber particles, the rubber particles are extruded by the hydraulic cylinder 2 to form a required product through injection molding, after the injection molding is completed, the hydraulic cylinder 2 retracts, after the die plate 3 is reset, the piston rod of the hydraulic cylinder 303 extends out to push the bottom plate 304 out, the bottom plate 304 moves on the sliding rail 302 to enable the bottom plate 304 to abut against the top end of the sliding rail 302, and the high-temperature vulcanized product can have residual heat, the product can be rapidly cooled by direct touch with hands, the temperature can be rapidly dissipated by air circulation by blowing air towards the product through the hand-held air gun 603, the air pump 6 can automatically pressurize and generate gas to ensure continuous blowing of the air gun 603, the product can be taken out after the temperature is dissipated, the product can be adhered to the bottom plate 304 due to rubber materials, a corner of the product can be lifted by high-strength air flow of the air gun 603, the product can be rapidly inverted and molded by blowing air through the air gun 603, after the product is taken out, impurities such as rubber particles and the like can be remained on the bottom plate 304, the reciprocating screw rod 305 is driven to rotate by the servo motor 306, the reciprocating screw rod 305 can drive the scraping piece 4 to perform reciprocating scraping motion on the bottom plate 304, the impurities on the bottom plate 304 can be removed by abutting and scraping the scraper 404 against the upper surface of the bottom plate 304, the scraping piece 4 is slidably connected to the reciprocating screw rod 305 and the sliding rod 307 through the lantern ring 402, the cooperation is provided with the touch-sensitive piece 403 with reciprocal lead screw 305's thread engagement on the lantern ring 402 of reciprocal lead screw 305 one side, when reciprocal lead screw 305 rotates, can drive scraping piece 4 reciprocating motion on bottom plate 304, the both ends of scraping piece 4 are provided with the bearing, be arranged in the spout of rotating to connect and offering on slide rail 302, ensure that scraping piece 4 can not the off tracking when the motion, overall design is rational in infrastructure, the flatness on 3 surfaces of mould board has been improved, ensure the product quality of vulcanization, improve the level that the machine was put simultaneously, ensure that the product quality is the same.

As shown in FIG. 1, in some embodiments, rollers 101 are fixedly connected to four corners of the bottom of the base 1, supporting legs 7 are connected to two sides of the base 1 through bosses 102 in a threaded manner, the rollers 101 can conveniently move a machine to a working area, the bosses 102 are used for being matched with the supporting legs 7 to support the machine, and when the machine is placed unevenly, the rollers can be matched with the supporting legs 7 to adjust, so that the production quality of products is improved.

As shown in fig. 1, in some embodiments, four guide rods 201 are arranged in a circular array around the cylinder 2, the bottom ends of the guide rods 201 are fixedly connected to the base 1, the top ends of the guide rods 201 are fixedly connected to a heating plate 202, the guide rods 201 are used for limiting and positioning the sliding of the mold plate 3, so as to improve the precision of product vulcanization, and the heating plate 202 is used for melting granular rubber at high temperature and vulcanizing into a produced product, so as to ensure the integral use of the machine.

As shown in fig. 1 and fig. 2, in some embodiments, the mold plate 3 is composed of a sliding plate 301, a sliding rail 302, a hydraulic cylinder 303, a bottom plate 304, a reciprocating screw rod 305, a servo motor 306 and a sliding rod 307, the sliding plate 301 is slidably connected to the guide rod 201, the sliding rail 302 is fixedly connected to the sliding plate 301, the hydraulic cylinder 303 is fixedly connected to one end of the sliding rail 302, a piston rod of the hydraulic cylinder 303 is fixedly connected to the bottom plate 304, the bottom plate 304 is slidably connected to the sliding rail 302, a reciprocating screw rod 305 and a sliding rod 307 are respectively disposed on two sides of the sliding rail 302, one end of the reciprocating screw rod 305 is fixedly connected to an output shaft of the servo motor 306, the reciprocating screw rod 305 is rotatably connected to one side of the sliding rail 302, the sliding rod 307 is fixedly connected to the sliding rail 302 on the opposite side of the reciprocating screw rod 305, the mold plate 3 is used for molding, the bottom plate 304 can be slidably extended and retracted on the sliding rail 302 through the hydraulic cylinder 303, thereby improving convenience in reverse molding, the work efficiency is improved, and the reciprocating screw 305, the sliding rod 307 and the servo motor 306 are used for driving the scraping piece 4 to do reciprocating motion on the bottom plate 304, so that the functional use of the scraping piece 4 is ensured, and the integral production quality is improved.

As shown in fig. 2 and fig. 3, in some embodiments, the scraping member 4 is composed of a support rod 401, a collar 402, a collision block 403 and a scraper 404, the two ends of the support rod 401 are both fixedly connected with the collars 402, the support rod 401 is respectively slidably connected to the reciprocating screw rod 305 and the sliding rod 307 through the collars 402 at the two ends, wherein the collar 402 slidably connected with the reciprocating screw rod 305 is fixedly connected with the collision block 403, the support rod 401 is fixedly connected with the scraper 404, after a product is taken out, impurities such as rubber particles may remain on the bottom plate 304, the reciprocating screw rod 305 is driven by the servo motor 306 to rotate, the reciprocating screw rod 305 drives the scraping member 4 to perform reciprocating scraping motion on the bottom plate 304, the scraper 404 collides with the upper surface of the bottom plate 304 to scrape the impurities on the bottom plate 304, so as to remove the impurities on the bottom plate 304, it is ensured that the surface of the bottom plate 304 is flat when next vulcanization is performed, and the product quality is ensured.

As shown in fig. 1, in some embodiments, a PLC control screen 501 and a control panel 502 are respectively disposed on one side of the control box 5, two bubble levels 503 are fixedly connected to the top of the control box 5, the bubble levels 503 are symmetrically disposed, the operation of the machine is controlled by the control box 5, the control box 5 forms a linear connection with each component through a conducting wire, and the PLC control screen 501 is used for inputting a program step, and ensures the operation state of the machine by controlling the cooperative cooperation between each component through an intelligent motherboard.

As shown in fig. 1 and 4, the air pump 6 comprises a tank 601, an air pipe 602 and an air gun 603, the tank 601 is fixedly connected to one side of the base 1 through a hoop, one end of the tank 601 is connected with the air gun 603 through the air pipe 602, the air gun 603 is hung on the base 1 through a hook, the high-temperature vulcanized product has residual heat and is dangerous to touch directly by hand, the product can be rapidly cooled by the air pump 6, and the air is sprayed towards the product by the hand-held air gun 603, the temperature is quickly dissipated through the air circulation, the air pump 6 can automatically pressurize and generate gas, the continuous gas injection of the air gun 603 is ensured, after the temperature is dissipated, the product can be taken out, and the product can be adhered to the bottom plate 304 due to the rubber material, can raise the product one corner through the high strength air current of air gun 603, jet-blast through air gun 603, can be fast with the product back mould play, improve production efficiency.

As shown in fig. 1 and 5, the supporting leg 7 is composed of a screw 701, a wheel disc 702 and a foot pad 703, the screw 701 is in threaded connection with the boss 102, the wheel disc 702 is fixedly connected with one end of the top of the screw 701, one end of the bottom of the screw 701 is rotatably connected with the foot pad 703, when the machine is placed unevenly, the screw 701 is rotated through the wheel disc 702, the screw 701 is in threaded connection with the boss 102, the boss 102 is fixedly connected with the base 1, the screw 701 is in threaded engagement with the boss 102, one end of the screw 701 is rotatably connected with the foot pad 703, when the screw 701 rotates downwards, because of being in threaded connection with the boss 102, through engagement, the base 1 can be supported, the supporting leg 7 at the four corners of the base 1 is matched and adjusted, the level gauge 503 is compared, the machine is adjusted to be in a horizontal placing state, and uniform product quality is ensured.

Finally, it should be noted that: although the present invention has been described in detail with reference to the foregoing embodiments, it will be apparent to those skilled in the art that modifications may be made to the embodiments described in the foregoing embodiments, or equivalents may be substituted for elements thereof. Any modification, equivalent replacement, or improvement made within the spirit and principle of the present invention should be included in the protection scope of the present invention.

Claims

1. The utility model provides a high accuracy intelligence curing press, includes base (1), mould board (3), scraping piece (4), air pump (6) and supporting leg (7), its characterized in that: the top of base (1) is provided with hydro-cylinder (2), be provided with mould board (3) on hydro-cylinder (2), it is provided with scraping piece (4) to slide on mould board (3), fixedly connected with control box (5) is gone up in base (1) of hydro-cylinder (2) one side, one side fixedly connected with air pump (6) of base (1), the bilateral symmetry of base (1) is provided with supporting leg (7).

2. The high-precision intelligent flat vulcanizing machine according to claim 1, characterized in that: the bottom four corners position department fixedly connected with gyro wheel (101) of base (1), boss (102) threaded connection has supporting leg (7) in the both sides of base (1).

3. The high-precision intelligent flat vulcanizing machine according to claim 1, characterized in that: the four guide rods (201) are arranged in a circle of the oil cylinder (2) in an annular array mode, the bottom ends of the guide rods (201) are fixedly connected to the base (1), and the heating plate (202) is fixedly connected to the top ends of the guide rods (201).

4. The high-precision intelligent flat vulcanizing machine according to claim 1, characterized in that: the mould plate (3) consists of a sliding plate (301), a sliding rail (302), a hydraulic cylinder (303), a bottom plate (304), a reciprocating screw rod (305), a servo motor (306) and a sliding rod (307), the sliding plate (301) is connected to the guide rod (201) in a sliding manner, a sliding rail (302) is fixedly connected to the sliding plate (301), one end of the slide rail (302) is fixedly connected with a hydraulic cylinder (303), a piston rod of the hydraulic cylinder (303) is fixedly connected with a bottom plate (304), the bottom plate (304) is connected on a slide rail (302) in a sliding way, a reciprocating screw rod (305) and a slide rod (307) are respectively arranged at two sides of the slide rail (302), one end of the reciprocating screw rod (305) is fixedly connected with an output shaft of a servo motor (306), the reciprocating screw rod (305) is rotatably connected to one side of the sliding rail (302), and the sliding rod (307) is fixedly connected to the sliding rail (302) on the opposite side of the reciprocating screw rod (305).

5. The high-precision intelligent flat vulcanizing machine according to claim 1, characterized in that: scraping piece (4) comprise bracing piece (401), the lantern ring (402), conflict piece (403) and scraper (404), the equal fixedly connected with lantern ring (402) in both ends of bracing piece (401), bracing piece (401) are sliding connection respectively on reciprocal lead screw (305) and slide bar (307) through lantern ring (402) at both ends, wherein with reciprocal lead screw (305) sliding connection's lantern ring (402) on fixedly connected with conflict piece (403), fixedly connected with scraper (404) on bracing piece (401).

6. The high-precision intelligent flat vulcanizing machine according to claim 1, characterized in that: one side of control box (5) is provided with PLC control screen (501) and control panel (502) respectively, the top fixedly connected with of control box (5) has two bubble spirit levels (503), bubble spirit level (503) symmetry sets up.

7. The high-precision intelligent flat vulcanizing machine according to claim 1, characterized in that: the air pump (6) comprises a tank body (601), an air pipe (602) and an air gun (603), the tank body (601) is fixedly connected to one side of the base (1) through a hoop, one end of the tank body (601) is connected with the air gun (603) through the air pipe (602), and the air gun (603) is hung on the base (1) through a hook.

8. A high accuracy intelligent press vulcanizer according to claim 2, wherein: the supporting leg (7) comprises screw rod (701), rim plate (702) and callus on the sole (703), screw rod (701) threaded connection is on boss (102), top one end fixedly connected with rim plate (702) of screw rod (701), the bottom one end rotation of screw rod (701) is connected on callus on the sole (703).