CN217491333U

CN217491333U - High-efficient transformer production spraying device

Info

Publication number: CN217491333U
Application number: CN202220045154.2U
Authority: CN
Inventors: 余祥祥
Original assignee: Jilin Province Chengyuan Electric Power Engineering Co ltd
Current assignee: Jilin Province Chengyuan Electric Power Engineering Co ltd
Priority date: 2022-01-07
Filing date: 2022-01-07
Publication date: 2022-09-27
Anticipated expiration: 2032-01-07

Abstract

The utility model provides a high-efficient transformer production spraying device relates to the spraying device field. This high-efficient transformer production spraying device includes the workstation, the bottom inner wall fixed mounting of workstation has servo motor, the last fixed surface of workstation installs the spraying case, the left side inner wall fixed mounting of spraying case has air-dry mechanism, the last fixed surface of spraying case installs filtration mechanism, the right side fixed mounting of workstation has the bin, the right side fixed mounting of spraying case has the water pump, servo motor's output shaft top fixed welding has places the dish. This high-efficient transformer production spraying device is through setting up air filter mechanism, can turn into pure air with the harmful gas that produces during the spraying, avoids harmful gas to cause the condition of injury to the human body, has also avoided causing the condition of pollution to the environment simultaneously, has further increased spraying device's practicality.

Description

High-efficient transformer production spraying device

Technical Field

The utility model relates to a spraying device field specifically is a high-efficient transformer production spraying device.

Background

The transformer is basic equipment for power transmission and distribution, and is widely applied to the fields of industry, agriculture, traffic, urban communities and the like. About 1700 thousands of transformers run in the network in China, and the total capacity is about 110 hundred million kilovolt-ampere. The transformer loss accounts for about 40% of the power loss of power transmission and distribution, and has great energy-saving potential.

In order to make the transformer more pleasing to the eye, corrosion-resistant, so can be to its surface coating paint vehicle in transformer production process, the manual work is difficult to even spraying, and waste time and energy, just need use the spraying device, but the spraying device function on the present market is simple, the spraying is not even, work efficiency is poor, and produce harmful gas at the in-process of spraying, can cause the injury to the human body, can cause the pollution to the environment simultaneously, also have the air-dry function after the spraying is accomplished, the practicality is poor, user's demand has not yet been satisfied.

SUMMERY OF THE UTILITY MODEL

Technical problem to be solved

Not enough to prior art, the utility model provides a high-efficient transformer production spraying device has solved the problem in the background art.

(II) technical scheme

In order to achieve the above purpose, the utility model discloses a following technical scheme realizes: a high-efficiency transformer production spraying device comprises a workbench, wherein a servo motor is fixedly mounted on the inner wall of the bottom of the workbench, a spraying box is fixedly mounted on the upper surface of the workbench, an air drying mechanism is fixedly mounted on the inner wall of the left side of the spraying box, an air filtering mechanism is fixedly mounted on the upper surface of the spraying box, a storage box is fixedly mounted on the right side of the workbench, a water pump is fixedly mounted on the right side of the spraying box, a stirring motor is fixedly mounted on the upper surface of the storage box, the lower end of an output shaft of the stirring motor penetrates through the upper surface of the storage box, stirring blades are fixedly welded on the lower end of the output shaft of the stirring motor, a water pumping port of the water pump is fixedly communicated with a water pumping pipe, the lower end of the water pumping pipe is communicated with the storage box, a water discharging port of the water pump is fixedly communicated with a water discharging pipe, a guide pipe is fixedly mounted on the inner wall of the right side of the spraying box, the left end of the drain pipe is communicated with the material guide pipe, an output shaft of the servo motor penetrates through the lower surface of the spraying box, and a placing disc is fixedly welded to the top end of the output shaft.

Air-dry mechanism includes fan, flabellum, air heater, baffle, the left side inner wall fixed mounting of spraying case has the fan, the output shaft right-hand member fixed mounting of fan has the flabellum, the right side fixed mounting of flabellum has air heater, air heater's the right-hand baffle that is provided with parallel placement, air heater with the upper and lower both sides of baffle all with the top inner wall and the bottom inner wall fixed connection of spraying case.

The air filtering mechanism comprises an air pump, a first air pumping pipe, a filter, a second air pumping pipe and a suction head, the air pump is fixedly installed on the upper surface of the spraying box, the air pumping port of the air pump is fixedly communicated with the first air pumping pipe, the filter is fixedly connected to the lower end of the first air pumping pipe, the lower end of the filter is fixedly communicated with the upper surface of the spraying box, the lower end of the second air pumping pipe penetrates through the upper surface of the spraying box and extends into the spraying box, and the suction head is fixedly connected to the lower end of the second air pumping pipe.

Preferably, the four corners of the lower surface of the workbench are fixedly provided with supporting legs, and the lower surfaces of the supporting legs are fixedly provided with non-slip mats.

Preferably, a plurality of high-pressure nozzles are uniformly distributed on the material guide pipe.

Preferably, the front surface of the baffle is provided with a vent.

Preferably, a filter screen, an activated carbon filter layer and a sterilization layer are arranged in the filter.

Preferably, the front surface of the spraying box is connected with a box door through a hinge, and the front surface of the box door is fixedly provided with a door handle.

Preferably, the bottom of the left side of the spraying box is fixedly communicated with an air inlet, and the left end of the air inlet is provided with a valve.

(III) advantageous effects

The utility model provides a high-efficient transformer production spraying device. The method has the following beneficial effects:

1. this high-efficient transformer production spraying device through setting up heating mechanism, after the transformer spraying is even, starts the fan and drives the flabellum rotatory, and the rotatory wind that produces of flabellum passes through air heater and forms hot-blast vent from the baffle and blow to the transformer, reaches air-dried effect, can directly air-dry the transformer that the spraying was accomplished, has improved work efficiency, increases the practicality of device.

2. This high-efficient transformer production spraying device through setting up filtration mechanism, starts the gas of aspiration pump spraying incasement and takes out through the suction head, recycles the filter and to gaseous purification, can turn into pure air with the harmful gas that produces during the spraying, avoids harmful gas to cause the condition of injury to the human body, has also avoided causing the condition of pollution to the environment simultaneously, makes spraying device environmental protection more, also can be relieved when the staff uses, has further increased spraying device's practicality.

Drawings

Fig. 1 is a schematic structural view of a spraying device for producing a high-efficiency transformer according to the present invention;

fig. 2 is a front view of the high-efficiency transformer production spraying device provided by the utility model.

Wherein, 1, a workbench; 2. a servo motor; 3. a spraying box; 4. an air drying mechanism; 401. a fan; 402. a fan blade; 403. an air heater; 404. a baffle plate; 5. an air filtration mechanism; 501. an air pump; 502. a first exhaust tube; 503. a filter; 504. a second extraction tube; 505. a suction head; 6. a storage tank; 7. a water pump; 8. a stirring motor; 9. a stirring blade; 10. a water pumping pipe; 11. a drain pipe; 12. a material guide pipe; 13. placing a tray; 14. an air inlet; 15. supporting legs; 16. and (4) a box door.

Detailed Description

The present invention will be further described with reference to the accompanying drawings and examples.

The embodiment of the utility model provides a high-efficiency transformer production spraying device, as shown in figure 1-2, comprising a workbench 1, wherein four corners of the lower surface of the workbench 1 are all fixedly provided with supporting legs 15, the lower surface of the supporting legs 15 is fixedly provided with a non-slip mat, the supporting legs 15 are arranged for conveniently placing the spraying device, the non-slip mat is arranged for improving the stability of the device, the displacement of the device caused by vibration generated during working is prevented, the inner wall of the bottom of the workbench 1 is fixedly provided with a servo motor 2, the servo motor 2 is started to rotate a placing disc 13 to drive a transformer to rotate, the upper surface of the workbench 1 is fixedly provided with a spraying box 3, the bottom of the left side of the spraying box 3 is fixedly communicated with an air inlet 14, the left end of the air inlet 14 is provided with a valve, when the harmful gas is required to be purified and discharged, the air inlet 14 is opened to start an air pump 501, and the air enters through the air inlet 14, harmful gas is purified and discharged through an air filtering mechanism 5, air circulation can be realized, the front of a spraying box 3 is connected with a box door 16 through a hinge, a door handle is fixedly arranged on the front of the box door 16, a transformer to be sprayed is conveniently taken out and placed on a placing plate 13, the working efficiency is improved, an air drying mechanism 4 is fixedly arranged on the inner wall of the left side of the spraying box 3, the air filtering mechanism 5 is fixedly arranged on the upper surface of the spraying box 3, a storage box 6 is fixedly arranged on the right side of a workbench 1, a water pump 7 is fixedly arranged on the right side of the spraying box 3, a stirring motor 8 is fixedly arranged on the upper surface of the storage box 6, the lower end of an output shaft of the stirring motor 8 penetrates through the upper surface of the storage box 6, a stirring blade 9 is fixedly welded at the lower end of the output shaft of the stirring motor 8, the stirring motor 8 drives the stirring blade 9 to rotate to uniformly stir the coating, a water pumping port of the water pump 7 is fixedly communicated with a water pumping pipe 10, and the lower end of the water pumping pipe 10 is communicated with the storage box 6, the fixed switch-on in outlet of water pump 7 has drain pipe 11, the right side inner wall fixed mounting of spraying case 3 has passage 12, evenly distributed is provided with a plurality of high pressure nozzle on the passage 12, water pump 7 extracts the coating in bin 6 through drinking-water pipe 10, in transmitting coating for passage 12 through drain pipe 11, carry out even spraying to the transformer of rotation through a plurality of high pressure nozzle of evenly installing on the passage 12, the left end and the passage 12 switch-on of drain pipe 11, servo motor 2's output shaft runs through the lower surface of spraying case 3 and output shaft top fixed welding has place the dish 13.

The air drying mechanism 4 comprises a fan 401, fan blades 402, an air heater 403 and a baffle 404, the fan 401 is fixedly installed on the inner wall of the left side of the spraying box 3, the fan blades 402 are fixedly installed at the right end of the output shaft of the fan 401, the air heater 403 is fixedly installed on the right side of the fan blades 402, the air heater 403 is a partition plate with a ventilation gap and composed of electric heating wires, the baffle 404 which is placed in parallel is arranged on the right side of the air heater 403, a ventilation opening is formed in the front face of the baffle 404, the fan 401 is started to drive the fan blades 402 to rotate, wind generated by rotation of the fan blades 402 forms hot wind through the air heater 403, and blows to a transformer from the ventilation opening on the baffle 404, so that an air drying effect is achieved, can directly air-dry the transformer that the spraying was accomplished, improve work efficiency, increase the practicality of device, the upper and lower both sides of air heater 403 and baffle 404 all with the top inner wall and the bottom inner wall fixed connection of spraying case 3.

The air filtering mechanism 5 comprises an air extracting pump 501, a first air extracting pipe 502, a filter 503, a second air extracting pipe 504 and a suction head 505, the air extracting pump 501 is fixedly installed on the upper surface of the spraying box 3, an air extracting opening of the air extracting pump 501 is fixedly communicated with the first air extracting pipe 502, the lower end of the first air extracting pipe 502 is fixedly connected with the filter 503, a filter screen, an activated carbon filter layer and a sterilization layer are arranged inside the filter 503, the harmful gas in the spraying box 3 can be effectively degraded through multi-layer filtering, so that the air can be more completely and thoroughly purified, the treatment effect of the filter device on the harmful gas is imposed, the practicability of the device is increased, the lower end of the filter 503 is fixedly communicated with the second air extracting pipe 504, the lower end of the second air extracting pipe 504 penetrates through the upper surface of the spraying box 3 and extends into the spraying box 3, the lower end of the second air extracting pipe 504 is fixedly connected with the suction head 505, the air inlet 14 is opened, the suction pump 501 is started to suck the harmful gas in the spraying box 3 through the suction head 505 and the second air extracting pipe 504, harmful gas purifies into pure air through filter 503 and discharges can, avoids harmful gas to cause the condition of injury to the human body, has also avoided causing the condition of pollution to the environment simultaneously, makes spraying device environmental protection more, also can set one's mind at rest when the staff uses, has further increased spraying device's practicality.

Further, the equal fixed mounting in lower surface four corners of workstation 1 has supporting leg 15 and supporting leg 15's lower fixed mounting to have the slipmat, as shown in fig. 1, sets up supporting leg 15 and is convenient for lay the spraying device, sets up the stability that the slipmat put the device, prevents to vibrate at the during operation and leads to the device to take place the displacement.

Further, the inside of filter 503 is provided with filter screen, active carbon filter layer, sterilization layer, as shown in fig. 1, can effectual degradation spraying case 3 in harmful gas through the multiple-layer filtering, make air purification more comprehensive thoroughly, impose this filter equipment to harmful gas's treatment effect, increase the practicality of device.

Further, the front surface of the spraying box 3 is connected with a box door 16 through a hinge, and the front surface of the box door 16 is fixedly provided with a door handle, as shown in fig. 2, the box door 16 is arranged, so that the transformer to be sprayed can be conveniently taken out and placed on the placing disc 13, and the working efficiency is improved.

Further, the bottom of the left side of the spraying box 3 is fixedly communicated with an air inlet 14, and the left end of the air inlet 14 is provided with a valve, as shown in fig. 1, when harmful gas needs to be purified and discharged, the air inlet 14 is opened to start an air pump 501, air enters through the air inlet 14, and the harmful gas is purified and discharged through the air filtering mechanism 5, so that the air can be circulated.

The working principle is as follows: when the spraying device is used, firstly, the box door 16 is opened to fix a transformer to be sprayed on the placing disc 13, the box door 16 is closed to start the servo motor 2 to enable the placing disc 13 to rotate to drive the transformer to rotate, the stirring motor 8 drives the stirring blades 9 to rotate to uniformly stir the coating, the water pump 7 pumps the coating in the storage box 6 through the water pumping pipe 10, the coating is transmitted into the material guide pipe 12 through the water discharging pipe 11, and the rotating transformer is uniformly sprayed through the plurality of high-pressure spray heads uniformly arranged on the material guide pipe 12; after the transformer is uniformly sprayed, the fan 401 is started to drive the fan blades 402 to rotate, wind generated by rotation of the fan blades 402 forms hot wind through the air heater 403, and the hot wind is blown to the transformer from the ventilation openings on the baffle 404, so that an air drying effect is achieved, the sprayed transformer can be directly air-dried, the working efficiency is improved, and the practicability of the device is improved; finally, the air inlet 14 is opened, the suction pump 501 is started to suck out the harmful gas in the spraying box 3 through the suction head 505 and the second suction pipe 504, the harmful gas is purified into pure air through the filter 503 to be discharged, the harm to the human body caused by the harmful gas is avoided, meanwhile, the pollution to the environment is also avoided, the spraying device is more environment-friendly, the worker can feel relieved when using the spraying device, and the practicability of the spraying device is further improved.

It is obvious to a person skilled in the art that the invention is not restricted to details of the above-described exemplary embodiments, but that it can be implemented in other specific forms without departing from the spirit or essential characteristics of the invention. The present embodiments are therefore to be considered in all respects as illustrative and not restrictive, the scope of the invention being indicated by the appended claims rather than by the foregoing description, and all changes which come within the meaning and range of equivalency of the claims are therefore intended to be embraced therein. Any reference sign in a claim should not be construed as limiting the claim concerned.

Claims

1. The utility model provides a high-efficient transformer production spraying device, includes workstation (1), its characterized in that: the utility model discloses a spray painting device, including workstation (1), workstation, air filter, storage box (6), air pump (7), stirring motor (8), storage box (6), servo motor (2), the last fixed surface of workstation (1) installs spraying case (3), the left side inner wall fixed mounting of spraying case (3) has air drying mechanism (4), the last fixed surface of spraying case (3) installs air filter (5), the right side fixed mounting of workstation (1) has storage box (6), the right side fixed mounting of spraying case (3) has water pump (7), the upper surface fixed mounting of storage box (6) has stirring motor (8) and the output shaft lower extreme of stirring motor (8) to run through the upper surface of storage box (6), the fixed welding of the output shaft lower extreme of stirring motor (8) has stirring vane (9), the draw-water mouth fixed switch-on of water pump (7) has the lower extreme and storage box (6) intercommunication of drinking-water pipe (10), a water discharge pipe (11) is fixedly communicated with a water discharge port of the water pump (7), a material guide pipe (12) is fixedly installed on the inner wall of the right side of the spraying box (3), the left end of the water discharge pipe (11) is communicated with the material guide pipe (12), an output shaft of the servo motor (2) penetrates through the lower surface of the spraying box (3), and a placing disc (13) is fixedly welded at the top end of the output shaft;

the air drying mechanism (4) comprises a fan (401), fan blades (402), an air heater (403) and a baffle (404), the fan (401) is fixedly installed on the inner wall of the left side of the spraying box (3), the fan blades (402) are fixedly installed at the right end of an output shaft of the fan (401), the air heater (403) is fixedly installed on the right side of the fan blades (402), the baffle (404) which is placed in parallel is arranged on the right side of the air heater (403), and the upper side and the lower side of the air heater (403) and the baffle (404) are fixedly connected with the inner wall of the top and the inner wall of the bottom of the spraying box (3);

the air filtering mechanism (5) comprises an air extracting pump (501), a first air extracting pipe (502), a filter (503), a second air extracting pipe (504) and a suction head (505), wherein the air extracting pump (501) is fixedly installed on the upper surface of the spraying box (3), an air extracting opening of the air extracting pump (501) is fixedly communicated with the first air extracting pipe (502), the lower end of the first air extracting pipe (502) is fixedly connected with the filter (503), the lower end of the filter (503) is fixedly communicated with the second air extracting pipe (504) and the lower end of the second air extracting pipe (504) penetrates through the upper surface of the spraying box (3) and extends into the spraying box, and the lower end of the second air extracting pipe (504) is fixedly connected with the suction head (505).

2. The high-efficiency transformer production spraying device according to claim 1, characterized in that: the lower surface four corners of the workbench (1) are fixedly provided with supporting legs (15) and non-slip mats are fixedly arranged on the lower surfaces of the supporting legs (15).

3. The high-efficiency transformer production spraying device according to claim 1, characterized in that: a plurality of high-pressure spray heads are uniformly distributed on the material guide pipe (12).

4. The high-efficiency transformer production spraying device according to claim 1, characterized in that: the front surface of the baffle (404) is provided with a ventilation opening.

5. The high-efficiency transformer production spraying device according to claim 1, characterized in that: a filter screen, an active carbon filter layer and a sterilization layer are arranged in the filter (503).

6. The high-efficiency transformer production spraying device according to claim 1, characterized in that: the front surface of the spraying box (3) is connected with a box door (16) through a hinge, and a door handle is fixedly arranged on the front surface of the box door (16).

7. The high-efficiency transformer production spraying device according to claim 1, characterized in that: the left side bottom of spraying case (3) is fixed to be communicated with air intake (14) and the left end of air intake (14) is provided with the valve.