CN115502019B - An anti-radiation fabric coating device for down jacket - Google Patents
An anti-radiation fabric coating device for down jacket Download PDFInfo
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- CN115502019B CN115502019B CN202211278340.1A CN202211278340A CN115502019B CN 115502019 B CN115502019 B CN 115502019B CN 202211278340 A CN202211278340 A CN 202211278340A CN 115502019 B CN115502019 B CN 115502019B
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05B—SPRAYING APPARATUS; ATOMISING APPARATUS; NOZZLES
- B05B16/00—Spray booths
- B05B16/20—Arrangements for spraying in combination with other operations, e.g. drying; Arrangements enabling a combination of spraying operations
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01D—SEPARATION
- B01D46/00—Filters or filtering processes specially modified for separating dispersed particles from gases or vapours
- B01D46/10—Particle separators, e.g. dust precipitators, using filter plates, sheets or pads having plane surfaces
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01D—SEPARATION
- B01D46/00—Filters or filtering processes specially modified for separating dispersed particles from gases or vapours
- B01D46/10—Particle separators, e.g. dust precipitators, using filter plates, sheets or pads having plane surfaces
- B01D46/12—Particle separators, e.g. dust precipitators, using filter plates, sheets or pads having plane surfaces in multiple arrangements
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01D—SEPARATION
- B01D53/00—Separation of gases or vapours; Recovering vapours of volatile solvents from gases; Chemical or biological purification of waste gases, e.g. engine exhaust gases, smoke, fumes, flue gases, aerosols
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05B—SPRAYING APPARATUS; ATOMISING APPARATUS; NOZZLES
- B05B13/00—Machines or plants for applying liquids or other fluent materials to surfaces of objects or other work by spraying, not covered by groups B05B1/00 - B05B11/00
- B05B13/02—Means for supporting work; Arrangement or mounting of spray heads; Adaptation or arrangement of means for feeding work
- B05B13/0221—Means for supporting work; Arrangement or mounting of spray heads; Adaptation or arrangement of means for feeding work characterised by the means for moving or conveying the objects or other work, e.g. conveyor belts
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05B—SPRAYING APPARATUS; ATOMISING APPARATUS; NOZZLES
- B05B15/00—Details of spraying plant or spraying apparatus not otherwise provided for; Accessories
- B05B15/20—Arrangements for agitating the material to be sprayed, e.g. for stirring, mixing or homogenising
- B05B15/25—Arrangements for agitating the material to be sprayed, e.g. for stirring, mixing or homogenising using moving elements, e.g. rotating blades
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05D—PROCESSES FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05D3/00—Pretreatment of surfaces to which liquids or other fluent materials are to be applied; After-treatment of applied coatings, e.g. intermediate treating of an applied coating preparatory to subsequent applications of liquids or other fluent materials
- B05D3/04—Pretreatment of surfaces to which liquids or other fluent materials are to be applied; After-treatment of applied coatings, e.g. intermediate treating of an applied coating preparatory to subsequent applications of liquids or other fluent materials by exposure to gases
- B05D3/0406—Pretreatment of surfaces to which liquids or other fluent materials are to be applied; After-treatment of applied coatings, e.g. intermediate treating of an applied coating preparatory to subsequent applications of liquids or other fluent materials by exposure to gases the gas being air
- B05D3/0413—Heating with air
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- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06G—MECHANICAL OR PRESSURE CLEANING OF CARPETS, RUGS, SACKS, HIDES, OR OTHER SKIN OR TEXTILE ARTICLES OR FABRICS; TURNING INSIDE-OUT FLEXIBLE TUBULAR OR OTHER HOLLOW ARTICLES
- D06G1/00—Beating, brushing, or otherwise mechanically cleaning or pressure cleaning carpets, rugs, sacks, hides, or other skin or textile articles or fabrics
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P70/00—Climate change mitigation technologies in the production process for final industrial or consumer products
- Y02P70/10—Greenhouse gas [GHG] capture, material saving, heat recovery or other energy efficient measures, e.g. motor control, characterised by manufacturing processes, e.g. for rolling metal or metal working
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- Chemical & Material Sciences (AREA)
- Engineering & Computer Science (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Mechanical Engineering (AREA)
- Textile Engineering (AREA)
- Analytical Chemistry (AREA)
- General Chemical & Material Sciences (AREA)
- Oil, Petroleum & Natural Gas (AREA)
- Drying Of Solid Materials (AREA)
- Treatment Of Fiber Materials (AREA)
Abstract
Description
技术领域technical field
本发明涉及羽绒服面料涂覆技术领域,具体为一种羽绒服抗辐射面料涂覆装置。The invention relates to the technical field of down jacket fabric coating, in particular to a down jacket anti-radiation fabric coating device.
背景技术Background technique
羽绒服是一种深受众人喜爱的御寒衣服,现在大部分的羽绒服,功能多样,不仅有着较好的保暖性,随着人们工作生活中的辐射越来越多,辐射的危害较大,所以现在的羽绒服一般在生产过程中会添加抗辐射面料,使得羽绒服有着较好的抗辐射能力。Down jacket is a kind of warm clothing that is loved by everyone. Most of the down jackets now have multiple functions and not only have good warmth retention. With the increasing radiation in people's work and life, the radiation is more harmful, so now Down jackets generally add anti-radiation fabrics during the production process, so that down jackets have better radiation resistance.
羽绒服抗辐射面料在生产过程中是需要对表面进行涂覆工作的,通过在羽绒服抗辐射面料的表面进行喷涂加工,通过喷涂一些制剂提高面料的经久耐用性、抗辐射能力和保暖性能等。羽绒服抗辐射面料在进行涂覆工作时是需要进行烘干的,然而在烘干过程中由于制剂属于化学物品,在烘干过程中会产生废气,这些废气会与空气混合,并且在面料进行涂覆前是需要对面料表面的毛发和灰尘等进行清扫,这些清扫出的毛发和灰尘同样会漂浮在空气中,如果被工作人员吸入体内便会危害到工作人员的身体健康,现有的防护方法是工作人员佩戴防护面罩或是人工使用吸尘器进行毛发灰尘手机,但是这样只会降低车间的空气质量。The anti-radiation fabric of down jacket needs to be coated on the surface during the production process. By spraying the surface of the anti-radiation fabric of the down jacket, the durability, radiation resistance and thermal performance of the fabric can be improved by spraying some preparations. Anti-radiation fabrics for down jackets need to be dried during the coating process. However, during the drying process, since the preparation is a chemical, exhaust gas will be generated during the drying process. Before covering, it is necessary to clean the hair and dust on the surface of the fabric. These cleaned hair and dust will also float in the air. If they are inhaled by the staff, they will endanger the health of the staff. The existing protection methods It is the staff who wear protective masks or manually use a vacuum cleaner to remove hair and dust, but this will only reduce the air quality in the workshop.
发明内容Contents of the invention
本发明的目的在于提供一种羽绒服抗辐射面料涂覆装置,以解决在烘干过程中会产生有害空气,这些有害空气会与空气混合,并且在面料进行涂覆前是需要对面料表面的毛发和灰尘等进行清扫,这些清扫出的毛发和灰尘同样会漂浮在空气中,如果被工作人员吸入体内便会危害到工作人员的身体健康的问题。The object of the present invention is to provide a coating device for anti-radiation fabrics of down jackets, to solve the problem that harmful air will be generated during the drying process, these harmful air will be mixed with air, and the hair on the surface of the fabric needs to be treated before the fabric is coated. The hair and dust that are swept out will also float in the air, and if they are inhaled by the staff, they will endanger the health of the staff.
为实现上述目的,本发明提供如下技术方案:一种羽绒服抗辐射面料涂覆装置,包括底板、外壳和羽绒服抗辐射面料本体,所述底板上方设置有外壳,外壳两端分别设置有进料口和出料口,底板上方靠近进料口的位置设有输送压辊,底板上方靠近出料口的位置设有收卷辊,羽绒服抗辐射面料本体穿过输送压辊、进料口和出料口并卷设在收卷辊上,外壳上方设置有上盖,上盖上设置有出气口,出气口内设置有过滤筛网,出气口上设置有过气管,过气管上连通有过滤框,过滤框上设置有排气口,过气管内设置有安装架,安装架上设置有第一风扇电机,第一风扇电机的驱动轴连接有排风扇,过滤框内均匀设置有多个空气滤网;外壳内部靠近进料口的位置设有吸尘结构,吸尘结构包括双通管、吸尘管、吸尘口、连接头、吸尘风机和废料箱,所述双通管设置在外壳的内侧壁上,双通管两端对称设置有吸尘管,两个吸尘管分别位于在羽绒服抗辐射面料本体的上下两侧,两个吸尘管的相对面均匀设置有多个吸尘口,双通管的连接头插设在外壳的外侧壁上,连接头通过输料管与吸尘风机的吸尘端连接,吸尘风机的排尘口通过输料管与废料箱连接;输送压辊和收卷轮均通过固定架固定,并通过适配的外部设备驱动附图中未显示。In order to achieve the above object, the present invention provides the following technical solutions: a radiation-resistant fabric coating device for down jackets, including a bottom plate, a shell and a radiation-resistant fabric body for down jackets, a shell is arranged above the bottom plate, and feeding ports are respectively set at both ends of the shell And the discharge port, the position above the bottom plate near the feed port is provided with a conveying roller, and the position above the bottom plate near the discharge port is provided with a winding roller. The anti-radiation fabric body of the down jacket passes through the conveying roller, the feed port and the discharge The outlet is arranged on the rewinding roller in parallel, a cover is provided above the casing, an air outlet is provided on the upper cover, a filter screen is provided in the air outlet, an air passage is provided on the air outlet, and a filter frame is connected to the air passage to filter An exhaust port is provided on the frame, a mounting frame is provided in the air duct, a first fan motor is provided on the mounting frame, the drive shaft of the first fan motor is connected to an exhaust fan, and a plurality of air filter screens are uniformly arranged in the filter frame; There is a dust suction structure inside near the feed inlet. The dust suction structure includes a double-way pipe, a dust suction pipe, a dust suction port, a connector, a dust suction fan and a waste box. The double-way pipe is arranged on the inner wall of the shell. Above, the two ends of the double-way pipe are symmetrically provided with suction pipes, and the two suction pipes are respectively located on the upper and lower sides of the anti-radiation fabric body of the down jacket. The connecting head of the through pipe is inserted on the outer wall of the shell, and the connecting head is connected with the suction end of the dust suction fan through the feeding pipe, and the dust discharge port of the dust collecting fan is connected with the waste bin through the feeding pipe; the conveying pressure roller and The rewinding wheels are all fixed by a fixed frame, and are driven by an adapted external device, which is not shown in the accompanying drawings.
优选的,所述外壳内部于吸尘结构远离进料口的一侧设有扫尘结构,扫尘结构包括主动刷轮、被动刷轮、第一驱动轮、第二驱动轮、驱动电机和皮带,主动刷轮和被动刷轮均纵贯在外壳内部,主动刷轮位于羽绒服抗辐射面料本体上方,被动刷轮位于羽绒服抗辐射面料本体下方,主动刷轮和被动刷轮上均设置有毛刷。Preferably, a dust-sweeping structure is provided on the side of the dust-absorbing structure away from the feed inlet inside the housing, and the dust-sweeping structure includes a driving brush wheel, a passive brush wheel, a first driving wheel, a second driving wheel, a driving motor and a belt , the active brush wheel and the passive brush wheel both run through the inside of the shell, the active brush wheel is located above the anti-radiation fabric body of the down jacket, and the passive brush wheel is located under the anti-radiation fabric body of the down jacket, and both the active brush wheel and the passive brush wheel are provided with brushes .
优选的,所述主动刷轮一端转动连接在外壳内侧壁上,主动刷轮的另一端通过转动轴穿过外壳并连接有第一驱动轮,被动刷轮一端转动连接在外壳内侧壁上,被动刷轮另一端通过转动轴穿过外壳并连接有第二驱动轮,第一驱动轮与第二驱动轮之间通过皮带连接,驱动电机设置在外壳的外侧壁上,并且驱动电机的驱动轴穿过外壳与主动刷轮连接。Preferably, one end of the active brush wheel is rotatably connected to the inner wall of the housing, the other end of the active brush wheel passes through the housing through a rotating shaft and is connected to the first driving wheel, one end of the passive brush wheel is rotatably connected to the inner wall of the housing, and the passive brush wheel is connected to the inner wall of the housing. The other end of the brush wheel passes through the shell through the rotating shaft and is connected with the second drive wheel. The first drive wheel and the second drive wheel are connected by a belt. The drive motor is arranged on the outer wall of the shell, and the drive shaft of the drive motor passes through the shell. Connect with the driving brush wheel through the shell.
优选的,所述外壳内部于扫尘结构远离吸尘结构的一侧设有涂覆结构,涂覆结构包括布水管、喷水管、喷头、水泵和储料箱,所述布水管固定在外壳的内侧壁上,布水管两端分别连接有喷水管,两个喷水管分别设置在羽绒服抗辐射面料本体的上下两侧,两个喷水管的相对面均匀设置有多个喷头。Preferably, the inside of the housing is provided with a coating structure on the side of the dust sweeping structure away from the dust suction structure, and the coating structure includes a water distribution pipe, a water spray pipe, a spray head, a water pump and a storage tank, and the water distribution pipe is fixed on the housing On the inner side wall of the down jacket, the two ends of the water distribution pipe are respectively connected with water spray pipes, and the two water spray pipes are respectively arranged on the upper and lower sides of the anti-radiation fabric body of the down jacket.
优选的,所述布水管的注水口设置在外壳的外侧壁上,注水口通过输料管与水泵的出水口连接,水泵的抽水口通过输料管与储料箱的排料口连接。Preferably, the water injection port of the water distribution pipe is arranged on the outer wall of the casing, the water injection port is connected to the water outlet of the water pump through the feeding pipe, and the water pumping port is connected to the discharge port of the storage tank through the feeding pipe.
优选的,所述储料箱顶部设置有搅拌电机,搅拌电机的驱动轴连接有转动杆,转动杆插设在储料箱内部并连接有多个搅拌叶,并且储料箱顶部靠近侧边的位置设有加料口。Preferably, the top of the storage box is provided with a stirring motor, the drive shaft of the stirring motor is connected to a rotating rod, the rotating rod is inserted inside the storage box and connected to a plurality of stirring blades, and the top of the storage box is close to the side There is a feeding port at the position.
优选的,所述外壳内部于涂覆结构远离扫尘结构的一侧设置有烘干结构,所述烘干结构包括吹风箱、加热箱、加热丝、导风板、第二风扇电机和吹风风扇,吹风箱嵌合在外壳的侧壁上,吹风箱上对称设置有两个加热箱,两个加热箱分别设置在羽绒服抗辐射面料本体的上下两侧,两个加热箱的相对面均匀设置有多个吹风口。Preferably, a drying structure is provided on the side of the coating structure away from the dust sweeping structure inside the housing, and the drying structure includes a blowing box, a heating box, a heating wire, a wind deflector, a second fan motor and a blowing fan , the blowing box is embedded on the side wall of the shell, and two heating boxes are symmetrically arranged on the blowing box, and the two heating boxes are respectively arranged on the upper and lower sides of the anti-radiation fabric body of the down jacket. Multiple air outlets.
优选的,所述吹风箱上于两个加热箱的连接处设置有导风板,导风板为弧形板,每个加热箱内均设置有加热丝。Preferably, the blowing box is provided with an air guide plate at the joint of the two heating boxes, the air guide plate is an arc plate, and a heating wire is arranged in each heating box.
优选的,所述吹风箱一侧设置有多个第二风扇电机,第二风扇电机的驱动轴插设在吹风箱内部并连接有吹风风扇。Preferably, a plurality of second fan motors are arranged on one side of the blowing box, and the drive shafts of the second fan motors are inserted inside the blowing box and connected to blowing fans.
优选的,所述出气口的侧壁上设置有紫外线消毒灯,驱动电机、第一风扇电机和第二风扇电机均采用AC伺服电机。Preferably, an ultraviolet disinfection lamp is provided on the side wall of the air outlet, and the drive motor, the first fan motor and the second fan motor all use AC servo motors.
与现有技术相比,本发明的有益效果是:本发明通过输送压辊将羽绒服抗辐射面料本体从进料口输入,然后从出料口输出,然后收卷在收卷辊上。Compared with the prior art, the beneficial effect of the present invention is that the radiation-resistant fabric body of the down jacket is input from the feed port through the conveying roller, then output from the discharge port, and then wound up on the winding roller.
过程中通过驱动电机带动主动刷轮转动,并通过第一驱动轮、皮带和第二驱动轮带动被动刷轮转动,利用主动刷轮和被动刷轮上的毛刷对羽绒服抗辐射面料本体表面的灰尘和毛发进行清理。During the process, the driving motor drives the active brush wheel to rotate, and the first drive wheel, the belt and the second drive wheel drive the passive brush wheel to rotate, and the brushes on the active brush wheel and the passive brush wheel are used to control the surface of the anti-radiation fabric body of the down jacket. Dust and hair are cleaned.
然后通过吸尘风机利用双通管和吸尘管将灰尘和毛发吸入废料箱中储存起来,等待处理,有效防止了羽绒服抗辐射面料本体表面的灰尘和毛发混合在空气中的问题。Then, the dust and hair are sucked into the waste bin by the dust suction fan and the double-way pipe and the vacuum pipe are stored, waiting for treatment, which effectively prevents the dust and hair on the surface of the anti-radiation fabric of the down jacket from being mixed in the air.
然后通过水泵将储料箱中的制剂抽出并从喷水管上的喷头喷出,从而对羽绒服抗辐射面料本体的表面进行涂覆。Then, the preparation in the storage tank is drawn out by a water pump and sprayed out from the spray nozzle on the water spray pipe, thereby coating the surface of the anti-radiation fabric body of the down jacket.
然后利用加热丝提高加热箱中的空气,然后利用吹风风扇将加热箱内部的热空气从吹风口吹出,对羽绒服抗辐射面料本体表面的制剂进行烘干处理。Then, the heating wire is used to increase the air in the heating box, and then the hot air inside the heating box is blown out from the blowing port by a blowing fan, and the preparation on the surface of the anti-radiation fabric body of the down jacket is dried.
整个涂覆过程中产生的废气通过排风扇吸出,然后经过过滤筛网过滤部分颗粒物,然后利用空气滤网过滤废气,将废气中的大部分有害气体滤出,以此提高整个生产车间的空气质量。The exhaust gas generated during the entire coating process is sucked out by the exhaust fan, and then passes through the filter screen to filter some particles, and then uses the air filter to filter the exhaust gas to filter out most of the harmful gases in the exhaust gas, thereby improving the air quality of the entire production workshop.
附图说明Description of drawings
图1为本发明立体结构示意图;Fig. 1 is a schematic diagram of the three-dimensional structure of the present invention;
图2为本发明内部结构示意图;Fig. 2 is a schematic diagram of the internal structure of the present invention;
图3为本发明上盖拆除结构示意图;Fig. 3 is a schematic diagram of the removal structure of the upper cover of the present invention;
图4为本发明双通管结构示意图;Fig. 4 is the structural representation of double-pass pipe of the present invention;
图5为本发明布水管结构示意图;Fig. 5 is a schematic diagram of the structure of the water distribution pipe of the present invention;
图6为本发明储料箱内部结构示意图;Fig. 6 is a schematic diagram of the internal structure of the storage box of the present invention;
图7为本发明吹风箱结构示意图。Fig. 7 is a structural schematic diagram of the blowing box of the present invention.
图中:1、底板;2、外壳;201、上盖;2011、出气口;2012、过气管;2013、安装架;2014、第一风扇电机;2015、排风扇;2016、紫外线消毒灯;2017、过滤筛网;202、进料口;203、出料口;3、过滤框;301、排气口;302、空气滤网;4、输送压辊;5、双通管;501、吸尘管;502、吸尘口;503、连接头;504、吸尘风机;505、废料箱;6、主动刷轮;601、被动刷轮;602、毛刷;603、第一驱动轮;604、第二驱动轮;605、皮带;606、驱动电机;7、布水管;701、喷水管;702、喷头;703、注水口;704、水泵;705、储料箱;7051、搅拌电机;7052、加料口;7053、转动杆;7054、搅拌叶;8、吹风箱;801、加热箱;802、加热丝;803、吹风口;804、导风板;805、第二风扇电机;806、吹风风扇;9、收卷辊;10、羽绒服抗辐射面料本体。In the figure: 1, bottom plate; 2, shell; 201, upper cover; 2011, air outlet; 2012, air duct; 2013, installation frame; 2014, first fan motor; 2015, exhaust fan; 2016, ultraviolet disinfection lamp; 2017, Filter screen; 202, feed port; 203, discharge port; 3, filter frame; 301, exhaust port; 302, air filter; 4, conveying pressure roller; 5, double-way pipe; 501, dust suction pipe ;502, dust suction port; 503, connector; 504, vacuum fan; 505, waste bin; 6, active brush wheel; 601, passive brush wheel; 602, hair brush; 603, first driving wheel; Two driving wheels; 605, belt; 606, driving motor; 7, water distribution pipe; 701, water spray pipe; 702, nozzle; 703, water injection port; 704, water pump; 705, material storage box; 7051, stirring motor; 7052, Feeding port; 7053, rotating rod; 7054, stirring blade; 8, blowing box; 801, heating box; 802, heating wire; 803, blowing port; 804, wind guide plate; 805, second fan motor; 806, blowing fan ; 9, winding roller; 10, down jacket anti-radiation fabric body.
具体实施方式Detailed ways
下面将结合本发明实施例中的附图,对本发明实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本发明一部分实施例,而不是全部的实施例。基于本发明中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本发明保护的范围。The following will clearly and completely describe the technical solutions in the embodiments of the present invention with reference to the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only some, not all, embodiments of the present invention. Based on the embodiments of the present invention, all other embodiments obtained by persons of ordinary skill in the art without making creative efforts belong to the protection scope of the present invention.
在本发明的描述中,需要说明的是,术语“竖直”、“上”、“下”、“水平”等指示的方位或位置关系为基于附图所示的方位或位置关系,仅是为了便于描述本发明和简化描述,而不是指示或暗示所指的装置或元件必须具有特定的方位、以特定的方位构造和操作,因此不能理解为对本发明的限制。In the description of the present invention, it should be noted that the orientation or positional relationship indicated by the terms "vertical", "upper", "lower", "horizontal" etc. is based on the orientation or positional relationship shown in the drawings, and is only In order to facilitate the description of the present invention and simplify the description, it does not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and thus should not be construed as limiting the present invention.
在本发明的描述中,还需要说明的是,除非另有明确的规定和限定,术语“设置”、“安装”、“相连”、“连接”应做广义理解,例如,可以是固定连接,也可以是可拆卸连接,或一体地连接;可以是机械连接,也可以是电连接;可以是直接相连,也可以通过中间媒介间接相连,可以是两个元件内部的连通。对于本领域的普通技术人员而言,可以根据具体情况理解上述术语在本发明中的具体含义。In the description of the present invention, it should also be noted that, unless otherwise clearly specified and limited, the terms "installation", "installation", "connection" and "connection" should be understood in a broad sense, for example, it may be a fixed connection, It can also be a detachable connection or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediary, and it can be the internal communication of two components. Those of ordinary skill in the art can understand the specific meanings of the above terms in the present invention according to specific situations.
请参阅图1-7,本发明提供一种技术方案:一种羽绒服抗辐射面料涂覆装置,包括底板1、外壳2和羽绒服抗辐射面料本体10,所述底板1上方设置有外壳2,外壳2两端分别设置有进料口202和出料口203,底板1上方靠近进料口202的位置设有输送压辊4,底板1上方靠近出料口203的位置设有收卷辊9,羽绒服抗辐射面料本体10穿过输送压辊4、进料口202和出料口203并卷设在收卷辊9上,外壳2上方设置有上盖201,上盖201上设置有出气口2011,出气口2011内设置有过滤筛网2017,出气口2011上设置有过气管2012,过气管2012上连通有过滤框3,过滤框3上设置有排气口301,过气管2012内设置有安装架2013,安装架2013上设置有第一风扇电机2014,第一风扇电机2014的驱动轴连接有排风扇2015,过滤框3内均匀设置有多个空气滤网302;外壳2内部靠近进料口202的位置设有吸尘结构,吸尘结构包括双通管5、吸尘管501、吸尘口502、连接头503、吸尘风机504和废料箱505,所述双通管5设置在外壳2的内侧壁上,双通管5两端对称设置有吸尘管501,两个吸尘管501分别位于在羽绒服抗辐射面料本体10的上下两侧,两个吸尘管501的相对面均匀设置有多个吸尘口502,双通管5的连接头503插设在外壳2的外侧壁上,连接头503通过输料管与吸尘风机504的吸尘端连接,吸尘风机504的排尘口通过输料管与废料箱505连接;输送压辊4和收卷辊9均通过固定架固定,并通过适配的外部设备驱动附图中未显示。Please refer to Figures 1-7, the present invention provides a technical solution: a down jacket anti-radiation fabric coating device, including a bottom plate 1, a shell 2 and a down jacket anti-radiation fabric body 10, a shell 2 is arranged above the bottom plate 1, and the shell 2 The two ends are respectively provided with a material inlet 202 and a material outlet 203, and a conveying pressure roller 4 is provided above the bottom plate 1 near the material inlet 202, and a winding roller 9 is provided above the bottom plate 1 near the material outlet 203, The anti-radiation fabric body 10 of the down jacket passes through the conveying roller 4, the feed port 202 and the discharge port 203 and is rolled on the winding roller 9, and an upper cover 201 is arranged on the top of the shell 2, and an air outlet 2011 is arranged on the upper cover 201 , the air outlet 2011 is provided with a filter screen 2017, the air outlet 2011 is provided with a trachea 2012, the trachea 2012 is connected with a filter frame 3, the filter frame 3 is provided with an exhaust port 301, and the trachea 2012 is provided with an installation frame 2013, the mounting frame 2013 is provided with a first fan motor 2014, the drive shaft of the first fan motor 2014 is connected with an exhaust fan 2015, and a plurality of air filter screens 302 are evenly arranged in the filter frame 3; the inside of the shell 2 is close to the feed port 202 The location is provided with a dust suction structure, the dust suction structure includes a double-way pipe 5, a dust suction pipe 501, a dust suction port 502, a connector 503, a dust suction fan 504 and a waste box 505, and the double-way pipe 5 is arranged on the shell 2 On the inner side wall of the double-way pipe 5, two ends are symmetrically provided with dust suction pipes 501, and the two dust suction pipes 501 are respectively located on the upper and lower sides of the anti-radiation fabric body 10 of the down jacket, and the opposite surfaces of the two dust suction pipes 501 are evenly arranged. There are a plurality of dust suction ports 502, and the connector 503 of the double-way pipe 5 is inserted on the outer wall of the housing 2. The connector 503 is connected with the dust suction end of the dust suction fan 504 through the material delivery pipe, and the exhaust of the dust suction fan 504 The dust port is connected to the waste box 505 through the feeding pipe; the conveying pressure roller 4 and the winding roller 9 are fixed by a fixed frame, and are driven by an adapted external device, not shown in the drawings.
进一步的,所述外壳2内部于吸尘结构远离进料口202的一侧设有扫尘结构,扫尘结构包括主动刷轮6、被动刷轮601、第一驱动轮603、第二驱动轮604、驱动电机606和皮带605,主动刷轮6和被动刷轮601均纵贯在外壳2内部,主动刷轮6位于羽绒服抗辐射面料本体10上方,被动刷轮601位于羽绒服抗辐射面料本体10下方,主动刷轮6和被动刷轮601上均设置有毛刷602。Further, the inside of the housing 2 is provided with a dust-sweeping structure on the side of the dust-absorbing structure away from the feed port 202, and the dust-sweeping structure includes the active brush wheel 6, the passive brush wheel 601, the first driving wheel 603, and the second driving wheel 604, driving motor 606 and belt 605, the active brush wheel 6 and the passive brush wheel 601 are all longitudinally inside the shell 2, the active brush wheel 6 is located above the anti-radiation fabric body 10 of the down jacket, and the passive brush wheel 601 is located on the anti-radiation fabric body 10 of the down jacket Below, the active brush wheel 6 and the passive brush wheel 601 are provided with brushes 602 .
进一步的,所述主动刷轮6一端转动连接在外壳2内侧壁上,主动刷轮6的另一端通过转动轴穿过外壳2并连接有第一驱动轮603,被动刷轮601一端转动连接在外壳2内侧壁上,被动刷轮601另一端通过转动轴穿过外壳2并连接有第二驱动轮604,第一驱动轮603与第二驱动轮604之间通过皮带605连接,驱动电机606设置在外壳2的外侧壁上,并且驱动电机606的驱动轴穿过外壳2与主动刷轮6连接。Further, one end of the active brush wheel 6 is rotatably connected to the inner wall of the casing 2, the other end of the active brush wheel 6 passes through the casing 2 through a rotating shaft and is connected to the first driving wheel 603, and one end of the passive brush wheel 601 is rotatably connected to the On the inner wall of the casing 2, the other end of the passive brush wheel 601 passes through the casing 2 through a rotating shaft and is connected with a second driving wheel 604, the first driving wheel 603 and the second driving wheel 604 are connected by a belt 605, and the driving motor 606 is set On the outer wall of the casing 2, and the driving shaft of the driving motor 606 passes through the casing 2 and is connected with the driving brush wheel 6.
进一步的,所述外壳2内部于扫尘结构远离吸尘结构的一侧设有涂覆结构,涂覆结构包括布水管7、喷水管701、喷头702、水泵704和储料箱705,所述布水管7固定在外壳2的内侧壁上,布水管7两端分别连接有喷水管701,两个喷水管701分别设置在羽绒服抗辐射面料本体10的上下两侧,两个喷水管701的相对面均匀设置有多个喷头702。Further, the inside of the housing 2 is provided with a coating structure on the side of the dust sweeping structure away from the dust suction structure. The coating structure includes a water distribution pipe 7, a water spray pipe 701, a nozzle 702, a water pump 704 and a storage box 705. The water distribution pipe 7 is fixed on the inner side wall of the housing 2, and the two ends of the water distribution pipe 7 are respectively connected with water spray pipes 701. A plurality of spray heads 702 are uniformly arranged on the opposite surface of the tube 701 .
进一步的,所述布水管7的注水口703设置在外壳2的外侧壁上,注水口703通过输料管与水泵704的出水口连接,水泵704的抽水口通过输料管与储料箱705的排料口连接。Further, the water injection port 703 of the water distribution pipe 7 is arranged on the outer wall of the housing 2, the water injection port 703 is connected to the water outlet of the water pump 704 through the feeding pipe, and the water pump 704 is connected to the storage tank 705 through the feeding pipe. discharge port connection.
进一步的,所述储料箱705顶部设置有搅拌电机7051,搅拌电机7051的驱动轴连接有转动杆7053,转动杆7053插设在储料箱705内部并连接有多个搅拌叶7054,并且储料箱705顶部靠近侧边的位置设有加料口7052。Further, the top of the storage box 705 is provided with a stirring motor 7051, the drive shaft of the stirring motor 7051 is connected with a rotating rod 7053, the rotating rod 7053 is inserted inside the storage box 705 and connected with a plurality of stirring blades 7054, and the storage A feeding port 7052 is provided at the top of the material box 705 near the side.
进一步的,所述外壳2内部于涂覆结构远离扫尘结构的一侧设置有烘干结构,所述烘干结构包括吹风箱8、加热箱801、加热丝802、导风板804、第二风扇电机805和吹风风扇806,吹风箱8嵌合在外壳2的侧壁上,吹风箱8上对称设置有两个加热箱801,两个加热箱801分别设置在羽绒服抗辐射面料本体10的上下两侧,两个加热箱801的相对面均匀设置有多个吹风口803。Further, a drying structure is provided inside the housing 2 on the side of the coating structure away from the dust sweeping structure, and the drying structure includes a blowing box 8, a heating box 801, a heating wire 802, an air deflector 804, a second Fan motor 805 and blowing fan 806, blowing box 8 are embedded on the side wall of shell 2, two heating boxes 801 are symmetrically arranged on blowing box 8, and two heating boxes 801 are respectively arranged on the down jacket anti-radiation fabric body 10 On both sides, the opposite surfaces of the two heating boxes 801 are uniformly provided with a plurality of air outlets 803 .
进一步的,所述吹风箱8上于两个加热箱801的连接处设置有导风板804,导风板804为弧形板,每个加热箱801内均设置有加热丝802。Further, the blowing box 8 is provided with an air deflector 804 at the junction of the two heating boxes 801 , the air guide plate 804 is an arc-shaped plate, and a heating wire 802 is provided in each heating box 801 .
进一步的,所述吹风箱8一侧设置有多个第二风扇电机805,第二风扇电机805的驱动轴插设在吹风箱8内部并连接有吹风风扇806。Further, a plurality of second fan motors 805 are arranged on one side of the blowing box 8 , and the drive shafts of the second fan motors 805 are inserted inside the blowing box 8 and connected with a blowing fan 806 .
进一步的,所述出气口2011的侧壁上设置有紫外线消毒灯2016,驱动电机606、第一风扇电机2014和第二风扇电机805均采用AC伺服电机。Further, the side wall of the air outlet 2011 is provided with an ultraviolet disinfection lamp 2016, and the driving motor 606, the first fan motor 2014 and the second fan motor 805 are all AC servo motors.
工作原理:使用时只需利用输送压辊4将羽绒服抗辐射面料本体10从外壳2的进料口202输入,然后依次穿过两个吸尘管501之间,主动刷轮6和被动刷轮601之间,两个喷水管701之间,两个加热箱801之间,最后从出料口203输出,然后收卷在收卷辊9上。Working principle: when in use, it is only necessary to use the conveying roller 4 to input the anti-radiation fabric body 10 of the down jacket from the feed port 202 of the shell 2, and then pass through the two suction pipes 501 in turn, the active brush wheel 6 and the passive brush wheel 601, between the two water spray pipes 701, between the two heating boxes 801, finally output from the discharge port 203, and then wind up on the winding roller 9.
过程中接通驱动电机606电源,使得驱动电机606带动主动刷轮6转动,使得主动刷轮6带动第一驱动轮603转动,使得第一驱动轮603通过皮带605带动第二驱动轮604转动,利用第二驱动轮604带动被动刷轮601转动,以此利用主动刷轮6和被动刷轮601上的毛刷602对羽绒服抗辐射面料本体10表面的灰尘和毛发进行清理。In the process, the drive motor 606 power supply is turned on, so that the drive motor 606 drives the active brush wheel 6 to rotate, so that the active brush wheel 6 drives the first drive wheel 603 to rotate, so that the first drive wheel 603 drives the second drive wheel 604 to rotate through the belt 605, Utilize the second driving wheel 604 to drive the passive brush wheel 601 to rotate, utilize the hairbrush 602 on the active brush wheel 6 and the passive brush wheel 601 to clean the dust and hair on the surface of the anti-radiation fabric body 10 of the down jacket.
然后接通吸尘风机504的电源,使得吸尘风机504利用吸尘管501上的吸尘口502将灰尘和毛发吸入双通管5,然后在从双通关的连接头503吸入废料箱505中储存起来,等待处理,有效防止了羽绒服抗辐射面料本体10表面的灰尘和毛发混合在空气中,从而影响车间的空气质量的问题。Then connect the power supply of the dust suction fan 504, so that the dust suction fan 504 utilizes the dust suction port 502 on the dust suction pipe 501 to suck dust and hair into the double-way pipe 5, and then inhale in the waste bin 505 from the connector 503 of the double pass. Storing and waiting for processing effectively prevents the dust and hair on the surface of the anti-radiation fabric body 10 of the down jacket from mixing in the air, thus affecting the air quality of the workshop.
然后接通水泵704的电源,使得水泵704将储料箱705中的制剂抽出并通过布水管7分布至喷水管701中,然后从喷水管701上的喷头702喷出,从而对羽绒服抗辐射面料本体10的表面进行涂覆,过程中可通过储料箱705中的加料口7052添加制剂,通过接通搅拌电机7051的电源,使得搅拌电机7051带动转动杆7053转动,利用转动杆7053上的搅拌叶7054对制剂进行搅拌,以此防止制剂沉淀。Then connect the power supply of the water pump 704, so that the water pump 704 extracts the preparation in the storage tank 705 and distributes it in the water spray pipe 701 by the water distribution pipe 7, and then sprays out from the nozzle 702 on the water spray pipe 701, thereby resisting the down jacket. The surface of the radiant fabric body 10 is coated. During the process, preparations can be added through the feeding port 7052 in the material storage box 705. By connecting the power supply of the stirring motor 7051, the stirring motor 7051 drives the rotating rod 7053 to rotate. The stirring blade 7054 stirs the preparation to prevent the preparation from settling.
涂覆完成后便可接通加热丝802电源,利用加热丝802提高加热箱801中的空气,然后接通第二风扇电机805电源,使得第二风扇电机805带动吹风风扇806转动,吹风风扇806吹出的风被导风板804引导至两个加热箱801,然后将加热箱801内部的热空气从吹风口803吹出,对羽绒服抗辐射面料本体10表面的制剂进行烘干处理。Just can connect heating wire 802 power supply after coating is finished, utilize heating wire 802 to improve the air in heating box 801, then connect second fan motor 805 power supply, make second fan motor 805 drive blowing fan 806 to rotate, blowing fan 806 The blown wind is guided to two heating boxes 801 by the wind deflector 804, and then the hot air inside the heating boxes 801 is blown out from the air outlet 803 to dry the preparation on the surface of the anti-radiation fabric body 10 of the down jacket.
在进行涂覆的过程中接通第一风扇电机2014的电源,使得第一风扇电机2014带动排风扇2015转动,利用排风扇2015将整个涂覆过程中产生的废气从出气口2011和过气管2012吸出,废气经过过滤筛网2017时被过滤出部分较大的颗粒物,然后进入过滤框3中,利用空气滤网302过滤废气,将废气中的大部分有害气体滤出,最后从排气口301排出,由于废气被过滤,以此提高整个生产车间的空气质量,并且还可启动紫外线消毒灯2016,利用紫外线消毒灯2016进行杀菌处理。In the process of coating, the power supply of the first fan motor 2014 is turned on, so that the first fan motor 2014 drives the exhaust fan 2015 to rotate, and the exhaust fan 2015 is used to suck out the waste gas generated during the entire coating process from the air outlet 2011 and the air passage 2012, When the exhaust gas passes through the filter screen 2017, some larger particles are filtered out, and then enters the filter frame 3, and the exhaust gas is filtered by the air filter 302 to filter out most of the harmful gases in the exhaust gas, and finally discharged from the exhaust port 301. Since the exhaust gas is filtered, the air quality of the entire production workshop can be improved, and the ultraviolet disinfection lamp 2016 can also be activated to perform sterilization treatment by the ultraviolet disinfection lamp 2016 .
尽管已经示出和描述了本发明的实施例,对于本领域的普通技术人员而言,可以理解在不脱离本发明的原理和精神的情况下可以对这些实施例进行多种变化、修改、替换和变型,本发明的范围由所附权利要求及其等同物限定。Although the embodiments of the present invention have been shown and described, those skilled in the art can understand that various changes, modifications and substitutions can be made to these embodiments without departing from the principle and spirit of the present invention. and modifications, the scope of the invention is defined by the appended claims and their equivalents.
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