CN217473848U - Dust removal cooling integration spray gun - Google Patents
Dust removal cooling integration spray gun Download PDFInfo
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- CN217473848U CN217473848U CN202120960534.4U CN202120960534U CN217473848U CN 217473848 U CN217473848 U CN 217473848U CN 202120960534 U CN202120960534 U CN 202120960534U CN 217473848 U CN217473848 U CN 217473848U
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- pressure air
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- air cooling
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Abstract
The utility model discloses a dust removal cooling integration spray gun, including powder flame spray gun, high-pressure air source, fuel gas jar and powder coating jar are connected with powder flame spray gun, its characterized in that: the powder flame spray gun is arranged on a fixed frame, the fixed frame is arranged on a workbench, one side of the fixed frame is provided with a swing type blowing and dust removing device, and the other side of the fixed frame is provided with a swing type air cooling device. Because the swing type air cooling device is additionally arranged, after spraying, the air cooling device can timely carry out air cooling and cooling on the sprayed coating, and after the spraying of the coating is finished, the next layer of spraying can be directly carried out without waiting, so that the work can be continuously carried out, and the work efficiency is greatly improved; the machined part is cooled by air cooling through the swing type air cooling device, and the swing type air cooling mode is adopted, so that the effect of blowing supplement can be achieved, and the excellent cooling effect is achieved.
Description
Technical Field
The utility model relates to a spraying equipment technical field specifically relates to a powder flame spray gun.
Background
The existing powder flame spray gun is generally arranged on a workbench, the powder flame spray gun sprays a workpiece, after one layer is sprayed, five minutes are needed, and after the sprayed coating is cooled, the next layer is sprayed, so that the working mode can not be continuously carried out, and the working efficiency is lower.
The wear-resistant layer is formed on the surface of a workpiece, and the existing powder flame spray gun does not perform dust removal treatment on the workpiece before spraying, so that the spraying quality of the wear-resistant layer is influenced.
In addition, the spraying angle of the powder flame spray gun needs to be changed for the process requirement, and the traditional method is to stop the machine and reinstall the powder flame spray gun by manpower to adjust the required angle, and the mode has the defects of long adjusting time, time waste and labor waste.
SUMMERY OF THE UTILITY MODEL
The utility model aims at providing a dust removal cooling integration spray gun to solve one or more technical problem that exist among the prior art, provide a profitable selection or creation condition at least.
In order to solve the technical problem, the utility model discloses the technical scheme who adopts is:
the utility model provides a dust removal cooling integration spray gun, includes powder flame spray gun, high-pressure air source, fuel gas jar and powder coating jar, and high-pressure air source, fuel gas jar and powder coating jar are connected with powder flame spray gun, its characterized in that: the powder flame spray gun is arranged on a fixed frame, the fixed frame is arranged on a workbench, one side of the fixed frame is provided with a swing type blowing dust removal device, and the other side of the fixed frame is provided with a swing type air cooling device;
the swing type purging and dust removing device comprises a hinged support A, a support frame A, an articulated shaft A, a purging spray head A, a connecting piece A, an electric push rod A and a high-pressure air pipeline A, wherein the hinged support A and the support frame A are arranged on a fixed frame;
the swing type air cooling device comprises a hinged support B, a support frame B, an articulated shaft B, an air cooling spray head B, a connecting piece B, an electric push rod B and a high-pressure air pipeline B, wherein the hinged support B and the support frame B are arranged on a fixing frame, the air cooling spray head B is hinged on the support frame B through the articulated shaft B, one end of the electric push rod B is hinged on the hinged support B, the other end of the electric push rod B is hinged with the connecting piece B, the connecting piece B is fixed on the air cooling spray head B, one end of the high-pressure air pipeline B is communicated with the air cooling spray head B, the other end of the high-pressure air pipeline B is communicated with a high-pressure air source, a solenoid valve B is arranged on the high-pressure air pipeline B, and during air cooling, the electric push rod B drives the air cooling spray head B to swing.
Further, still include the base, four corners department in the base is equipped with four electric putter, and outside four electric putter's the upper end upwards stretched out the base, the workstation supports the upper end at four electric putter, and four electric putter drive the workstation and go up and down.
The spray gun angle changing device comprises a support, a transverse shaft, a transmission mechanism, a motor and a fixing frame, wherein the support is fixed on one side of the surface of the workbench, the transverse shaft is arranged on the fixing frame, the motor is connected with one end of the transverse shaft through the transmission mechanism, the fixing frame is connected with the other end of the transverse shaft, and the powder flame spray gun is fixed on the fixing frame.
Furthermore, the number of the powder flame spray guns is three, and the three powder flame spray guns are arranged in a row and are positioned on a plane where the axis of the transverse shaft is positioned; the fixing frame is composed of two parallel longitudinal beams and five cross beams, the five cross beams are located between the two longitudinal beams, two ends of each cross beam are connected with the two longitudinal beams and are perpendicular to the two longitudinal beams, the five cross beams are distributed at intervals along the extending direction of the longitudinal beams, and the three powder flame spray guns are fixed on the three cross beams on the fixing frame.
Further, the powder coating tank is arranged on the fixing frame; the fuel gas tank adopts an acetylene fuel gas tank and is arranged on the workbench.
Furthermore, the device also comprises a protective cover, wherein the support, the transmission mechanism and the motor are positioned in the protective cover, and one end of the transverse shaft extends out of the protective cover.
Furthermore, a limiting fixing frame is arranged on the workbench and used for limiting and fixing the fuel gas tank.
Further, the support is of an L-shaped plate surface structure; the motor adopts a servo motor.
Further, the high-pressure air source comprises a high-pressure air temporary storage tank and an air compressor, and the air compressor is communicated with the high-pressure air temporary storage tank.
Furthermore, the high-pressure gas temporary storage tank and the air compressor are arranged on the workbench.
The beneficial effects of the utility model reside in that:
because the swing type air cooling device is additionally arranged, after spraying, the air cooling device can timely carry out air cooling and cooling on the sprayed coating, and after the spraying of the coating is finished, the next layer of spraying can be directly carried out without waiting, so that the work can be continuously carried out, and the work efficiency is greatly improved; the machined part is cooled by air cooling through the swing type air cooling device, and the swing type air cooling mode is adopted, so that the effect of blowing supplement can be achieved, and the excellent cooling effect is achieved.
Because add base and four electric putter, can drive the workstation and go up and down to adjust the height of workstation, thereby adjust the interval between powder flame spray gun and the machined part.
Because the swing type blowing and dust removing device is additionally arranged, before spraying, the swing type blowing and dust removing device is used for blowing and removing dust of the machined part, so that the subsequent spraying quality is improved; due to the adoption of the swing type blowing and dust removing mode, the effect of blowing supplement can be achieved, and the purpose of thorough dust removal is achieved.
Owing to add spray gun variable angle device, when needs the spray gun and carry out the spraying with certain angle, as long as starter motor, drive the rotatory certain angle of mount, just can easily change the spraying angle of spray gun, the problem that the regulation time is long that the mode through manual regulation installation spray gun brought among the prior art has been solved to this patent, and this patent has convenient operation, labour saving and time saving's characteristics.
Drawings
The invention will be further explained with the aid of the accompanying drawings, in which, however, the embodiments in the drawings do not constitute any limitation to the invention, and for a person skilled in the art, without inventive step, further drawings can be obtained in accordance with the following drawings:
fig. 1 is a schematic structural view of the present invention;
FIG. 2 is a top view of FIG. 1;
fig. 3 is a side view of fig. 1.
In the figure: 1. a powder flame spray gun; 2. a source of high pressure air; 3. a fuel gas tank; 4. a powder paint can; 5. a work table; 6. a support; 7. a horizontal axis; 8. a transmission mechanism; 9. a motor; 10. a fixed mount; 11. a stringer; 12. a cross beam; 13. a protective cover; 14. a limit fixing frame; 15. a high-pressure gas temporary storage tank; 16. an air compressor; 17. a hinged support A; 18. a support frame A; 19. a hinged shaft A; 20. purging the spray head A; 21. a connecting piece A; 22. an electric push rod A; 23. a high pressure gas line A; 24. an electromagnetic valve A; 25. a hinged support B; 26. a support frame B; 27. a hinged shaft B; 28. an air-cooled spray head B; 29. a connecting piece B; 30. an electric push rod B; 31. a high pressure gas line B; 32. a solenoid valve B; 33. a base; 34. an electric push rod.
Detailed Description
In order to make the technical solutions of the present invention better understood, the following detailed description of the present invention is provided with reference to the accompanying drawings and specific embodiments, and it should be noted that the embodiments and features of the embodiments of the present invention can be combined with each other without conflict.
As shown in fig. 1, 2 and 3, the dust removing and cooling integrated spray gun comprises a powder flame spray gun 1, a high-pressure air source 2, a fuel gas tank 3 and a powder coating tank 4, wherein the high-pressure air source 2, the fuel gas tank 3 and the powder coating tank 4 are connected with the powder flame spray gun 1, the powder flame spray gun 1 is arranged on a fixed frame 10, the fixed frame 10 is arranged on a workbench 5, one side of the fixed frame 10 is provided with a swing type blowing dust removing device, and the other side of the fixed frame is provided with a swing type air cooling device.
The swing type purging and dedusting device comprises a hinged support A17, a support frame A18, a hinged shaft A19, a purging spray head A20, a connecting piece A21, an electric push rod A22, a high-pressure air pipeline A23 and an electromagnetic valve A24, wherein the hinged support A17 and the support frame A18 are arranged on the fixed frame 10, the purging spray head A20 is hinged to the support frame A18 through the hinged shaft A19, one end of the electric push rod A22 is hinged to the hinged support frame A17, the other end of the electric push rod A22 is hinged to the connecting piece A21, the connecting piece A21 is fixed to the purging spray head A20, one end of the high-pressure air pipeline A23 is communicated with the purging spray head A20, and the other end of the high-pressure air pipeline A23 is communicated with the high-pressure air temporary storage tank 15 in a high-pressure air source; when the dust is removed by blowing, the electric push rod A22 drives the blowing nozzle A20 to swing. The high-pressure air pipeline A23 is provided with the electromagnetic valve A24. This patent sweeps the dust collector through the oscillating earlier and sweeps the dust removal to the machined part before carrying out the spraying, owing to adopt the oscillating mode of sweeping the dust removal, can play the effect of blowing supplementarily, reaches the purpose of thorough dust removal.
The swing type air cooling device comprises a hinged support B25, a support frame B26, an articulated shaft B27, an air cooling spray head B28, a connecting piece B29, an electric push rod B30, a high-pressure air pipeline B31 and an electromagnetic valve B32, wherein the hinged support B25 and the support frame B26 are arranged on the fixed frame 10, the air cooling spray head B28 is articulated on the support frame B26 through the articulated shaft B27, one end of the electric push rod B30 is articulated on the hinged support B25, the other end of the electric push rod B30 is articulated with the connecting piece B29, the connecting piece B29 is fixed on the air cooling spray head B28, one end of the high-pressure air pipeline B31 is communicated with the air cooling spray head B28, and the other end of the high-pressure air pipeline B31 is communicated with the high-pressure air temporary storage tank 15 in a high-pressure air source; when air cooling is needed, the electric push rod B30 drives the air cooling spray head B28 to swing. The high-pressure air pipeline B31 is provided with the electromagnetic valve B32. This patent carries out the air-cooled cooling through oscillating forced air cooling device to the machined part after carrying out the spraying, owing to adopt the mode of oscillating air-cooled cooling, can play the effect of tonifying and blowing, mentions splendid cooling effect.
Still include base 33, four corners department in the base 33 is equipped with four electric putter 34, and outside four electric putter 34's upper end upwards stretched out base 33, workstation 5 supports the upper end at four electric putter 34, and four electric putter 34 drive workstation 5 and go up and down to adjust the height of workstation, thereby adjust the interval between powder flame spray gun 1 and the machined part.
Still include the spray gun and become angle device, the spray gun becomes angle device include support 6, cross axle 7, drive mechanism 8, motor 9 and mount 10, support 6 is L shaped plate face structure, and support 6 fixes the one side on 5 surfaces of workstation, and cross axle 7 is established on mount 10, motor 9 passes through drive mechanism 8 and links with the one end of cross axle 7, and mount 10 links with the other end of cross axle 7, and powder flame spray gun 1 is fixed on mount 10. The powder flame spray guns are arranged in a row and are positioned on the plane where the axis of the transverse shaft is positioned. Specifically, the fixing frame 10 is composed of two parallel longitudinal beams 11 and five transverse beams 12, the five transverse beams 12 are located between the two longitudinal beams 11, two ends of each transverse beam 12 are connected with the two longitudinal beams 11 and are perpendicular to the two longitudinal beams 11, the five transverse beams 12 are distributed at intervals along the elongation direction of the longitudinal beams, and the three powder flame spray guns 1 are fixed on three transverse beams 12 of the fixing frame. The powder paint can 4 is mounted on a holder 10. The device also comprises a protective cover 13, wherein the support 6, the transmission mechanism 8 and the motor 9 are positioned in the protective cover 13, and one end of the transverse shaft 7 extends out of the protective cover 13.
The fuel gas tank 3 is an acetylene fuel gas tank and is provided on the table 5. And a limiting fixing frame 14 is arranged on the workbench 5, and the limiting fixing frame 14 is used for limiting and fixing the fuel gas tank 3.
The high-pressure air source 2 comprises a high-pressure air temporary storage tank 15 and an air compressor 16, the air compressor 16 is communicated with the high-pressure air temporary storage tank 15, and the high-pressure air temporary storage tank 15 and the air compressor 16 are arranged on the workbench 5.
The main application environment of this patent: this patent is mainly designed to the spraying processing of sink roll surface anticorrosive wear-resistant coating: because the surface of the sink roll is provided with the spiral groove, the corresponding specific spraying angle needs to be changed when spraying. The spraying processing of the corrosion-resistant and wear-resistant coating on the surface of the sink roll specifically comprises the following steps: s31, spraying at a first 90-degree angle: clamping the sink roll subjected to sand blasting on anti-corrosion wear-resistant coating spraying equipment, adjusting the angle of a spray gun to enable a spraying material spraying direction of the spray gun to form an included angle of 90 degrees with the axis of the sink roll, starting the anti-corrosion wear-resistant coating spraying equipment to drive the sink roll to rotate, enabling the spray gun to move along the axis direction of the sink roll from one end of the sink roll, starting to spray the bottom layer of the anti-corrosion wear-resistant coating on the surface of the sink roll, and closing the anti-corrosion wear-resistant coating spraying equipment when the spray gun moves to the other end of the sink roll to finish the first spraying of the bottom layer of the 90-degree angle of the spray gun on the surface of the sink roll; s32, spraying at an angle of 60 degrees for the second time: adjusting the angle of the spray gun to form an included angle of 60 degrees between the spraying direction of the spraying material of the spray gun and the axis of the sink roll, and finishing the second spraying of the bottom layer of the 60-degree angle of the spray gun on the surface of the sink roll; s33, spraying the bottom layer at an angle of 70 degrees for the third time; s34, spraying the bottom layer at an angle of 110 degrees for the fourth time; and S35, spraying the bottom layer at an angle of 120 degrees in the fifth time.
In order to realize the processing procedures, when the spraying angles of 90 degrees, 60 degrees, 70 degrees, 110 degrees and 120 degrees are adjusted, the spraying angle of the spray gun can be easily changed only by starting the motor and driving the fixing frame to rotate for a certain angle.
Furthermore, various embodiments or examples and features of different embodiments or examples described in this specification can be combined and combined by one skilled in the art without contradiction. While embodiments of the present invention have been shown and described above, it is understood that the above embodiments are exemplary and should not be construed as limiting the present invention, and that variations, modifications, substitutions and alterations of the above embodiments may be made by those of ordinary skill in the art without departing from the scope of the present invention.
Claims (10)
1. The utility model provides a dust removal cooling integration spray gun, includes powder flame spray gun, high-pressure air source, fuel gas jar and powder coating jar, and high-pressure air source, fuel gas jar and powder coating jar are connected with powder flame spray gun, its characterized in that: the powder flame spray gun is arranged on a fixed frame, the fixed frame is arranged on a workbench, one side of the fixed frame is provided with a swing type blowing dust removal device, and the other side of the fixed frame is provided with a swing type air cooling device;
the swing type purging and dust removing device comprises a hinged support A, a support frame A, an articulated shaft A, a purging spray head A, a connecting piece A, an electric push rod A and a high-pressure air pipeline A, wherein the hinged support A and the support frame A are arranged on a fixed frame;
the swing type air cooling device comprises a hinged support B, a support frame B, an articulated shaft B, an air cooling spray head B, a connecting piece B, an electric push rod B and a high-pressure air pipeline B, wherein the hinged support B and the support frame B are arranged on a fixing frame, the air cooling spray head B is hinged on the support frame B through the articulated shaft B, one end of the electric push rod B is hinged on the hinged support B, the other end of the electric push rod B is hinged with the connecting piece B, the connecting piece B is fixed on the air cooling spray head B, one end of the high-pressure air pipeline B is communicated with the air cooling spray head B, the other end of the high-pressure air pipeline B is communicated with a high-pressure air source, a solenoid valve B is arranged on the high-pressure air pipeline B, and during air cooling, the electric push rod B drives the air cooling spray head B to swing.
2. The integrated dedusting and cooling spray gun according to claim 1, characterized in that: still include the base, four corners department in the base is equipped with four electric putter, and outside four electric putter's the upper end upwards stretched out the base, the workstation supports at four electric putter's upper end, and four electric putter drive the workstation and go up and down.
3. The integrated dedusting and cooling spray gun according to claim 2, characterized in that: the spray gun angle changing device comprises a support, a transverse shaft, a transmission mechanism, a motor and a fixing frame, wherein the support is fixed on one side of the surface of the workbench, the transverse shaft is arranged on the fixing frame, the motor is connected with one end of the transverse shaft through the transmission mechanism, the fixing frame is connected with the other end of the transverse shaft, and the powder flame spray gun is fixed on the fixing frame.
4. The dust removal and cooling integrated lance of claim 3, wherein: the powder flame spray guns are arranged in a row and are positioned on the plane where the axis of the transverse shaft is positioned; the fixing frame is composed of two parallel longitudinal beams and five cross beams, the five cross beams are located between the two longitudinal beams, two ends of each cross beam are connected with the two longitudinal beams and are perpendicular to the two longitudinal beams, the five cross beams are distributed at intervals along the extending direction of the longitudinal beams, and the three powder flame spray guns are fixed on the three cross beams on the fixing frame.
5. The integrated dust removal and cooling spray gun of claim 4, wherein: the powder coating tank is arranged on the fixing frame; the fuel gas tank adopts an acetylene fuel gas tank and is arranged on the workbench.
6. The integrated dust removal and cooling spray gun of claim 5, wherein: the protective cover is further included, the support, the transmission mechanism and the motor are located in the protective cover, and one end of the transverse shaft extends out of the protective cover.
7. The integrated dust removal and cooling spray gun of claim 6, wherein: and the workbench is provided with a limiting fixing frame which is used for limiting and fixing the fuel gas tank.
8. The integrated dust removal and cooling spray gun of claim 7, wherein: the support is of an L-shaped plate surface structure; the motor is a servo motor.
9. The integrated dust removal and cooling spray gun of claim 8, wherein: the high-pressure air source comprises a high-pressure air temporary storage tank and an air compressor, and the air compressor is communicated with the high-pressure air temporary storage tank.
10. The integrated dedusting and cooling spray gun according to claim 9, wherein: the high-pressure gas temporary storage tank and the air compressor are arranged on the workbench.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202120960534.4U CN217473848U (en) | 2021-05-07 | 2021-05-07 | Dust removal cooling integration spray gun |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202120960534.4U CN217473848U (en) | 2021-05-07 | 2021-05-07 | Dust removal cooling integration spray gun |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN217473848U true CN217473848U (en) | 2022-09-23 |
Family
ID=83301764
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202120960534.4U Active CN217473848U (en) | 2021-05-07 | 2021-05-07 | Dust removal cooling integration spray gun |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN217473848U (en) |
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2021
- 2021-05-07 CN CN202120960534.4U patent/CN217473848U/en active Active
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