CN217452225U

CN217452225U - Novel semi-automatization punch for ring flange production line device

Info

Publication number: CN217452225U
Application number: CN202221451291.2U
Authority: CN
Inventors: 侯彬; 李松; 潘立来
Original assignee: Zhangqiu Prius Forging Co ltd
Current assignee: Zhangqiu Prius Forging Co ltd
Priority date: 2022-06-10
Filing date: 2022-06-10
Publication date: 2022-09-20
Anticipated expiration: 2032-06-10

Abstract

The utility model relates to a ring flange processing equipment technical field especially relates to a novel ring flange semi-automatization punching device for production line. The technical scheme comprises the following steps: the operation panel, the upside of operation panel is provided with the mechanism of punching that punches to the ring flange, the downside of the mechanism of punching is provided with the rotatable support carousel of installing in the operation panel, one side of operation panel is provided with the semi-automatic feeding mechanism that can arrange automatic feeding in order, the opposite side of operation panel is provided with the ring flange placement machine who is used for placing the ring flange that punches and finishes and constructs, be provided with two horizontal settings on the operation panel and be used for moving the electronic slip table of ring flange. The utility model discloses semi-automatic feed mechanism can make the ring flange avoid the contact of each other between processing, and ring flange placement machine constructs can make the ring flange avoid the contact of each other after processing is accomplished, and the surface of having avoided the ring flange causes bruising and mar, has ensured the quality of ring flange.

Description

Novel semi-automatization punching device for flange plate production line

Technical Field

The utility model relates to a ring flange processing equipment technical field especially relates to a novel ring flange semi-automatization punching device for production line.

Background

The flange plate is called as a flange for short, only a general name, generally means that a plurality of holes for fixing are formed on the periphery of a metal body similar to a disc for connecting tubular objects, the flange plate is widely applied in machinery, the connection is used for connecting the tubular objects, so that high accuracy is required for ensuring the sealing performance during connection, the surface of the flange plate cannot be damaged or scratched, otherwise the flange plate is directly scrapped, the surface of the flange plate is not damaged by paying attention during production, the semi-automatic punching device for the flange plate production line disclosed by the license bulletin No. CN209157192U has the advantages that although the flange plate does not need to be fixed, the punching accuracy is high, drill bits at proper positions can be selected according to the number and the distance required to be punched, the required flange plate can be conveniently machined, the operation is simple and flexible, meanwhile, the circular feeding is convenient for realizing automatic feeding, for operating personnel facilitates, efficient, be suitable for the characteristics of the processing of production line, nevertheless when using, the ring flange can be in the case of gathering materials contact friction each other, bore the hole after the ring flange directly fall into under the action of gravity and connect the inside of silo to collect for the ring flange can appear damaging and scratch in the in-process notes of punching, influences the quality of ring flange.

SUMMERY OF THE UTILITY MODEL

The utility model aims at providing a semi-automatic perforating device is used with the ring flange production line that can avoid appearing the surface and appear damaging with the fish tail to the semi-automatic perforating device of current ring flange that proposes in the background art can produce when production and bruise and scratch, influences the problem of the quality of ring flange, provides one kind.

The technical scheme of the utility model: the utility model provides a novel semi-automatization perforating device for ring flange production line, includes the operation panel, the upside of operation panel is provided with the mechanism of punching that punches to the ring flange, the downside of the mechanism of punching is provided with the rotatable support carousel of installing in the operation panel, one side of operation panel is provided with the semi-automatic feed mechanism that can arrange automatic feeding in order, the opposite side of operation panel is provided with the ring flange placement machine who is used for placing the ring flange that punches and finishes and constructs, be provided with two horizontal electronic slip tables that are used for removing the ring flange that set up on the operation panel, the removal end of electronic slip table is provided with carries out the ring flange fixed establishment of centre gripping, upset to the ring flange.

Preferably, the semi-automatic feeding mechanism comprises a conveying device arranged on the operation table, a plurality of uniformly distributed vertical plates a are fixed on a conveying belt of the conveying device, a storage gap a for placing a flange plate is formed between every two adjacent vertical plates a, and two limiting strips a for limiting are fixed on the conveying belt of the conveying device.

Preferably, the punching mechanism comprises an electric push rod c fixed on the upper side of the supporting turntable through an L-shaped support, a punching motor is fixed at the telescopic end of the electric push rod c, and a drill bit is installed at the output end of the punching motor.

Preferably, a driving motor for driving the supporting turntable to rotate is fixed on the lower side of the operating platform, a magnetic block is embedded in the upper side of the supporting turntable, a scrap collecting box installed on the operating platform is arranged on one side of the supporting turntable, and the drill bit corresponds to the scrap collecting box vertically.

Preferably, the flange plate placing mechanism comprises a supporting plate, a plurality of uniformly distributed vertical plates b are fixed on the upper side of the supporting plate, a storage gap b for placing the flange plate is formed between every two adjacent vertical plates b, two limiting strips b for limiting the flange plate are fixed on the upper side of the supporting plate, and handles are fixed on two sides of the supporting plate.

Preferably, a U-shaped positioning block for positioning the pallet is fixed to the upper side of the work table.

Preferably, ring flange fixed establishment removes the installation piece of end including being fixed in electronic slip table, the downside of installation piece is fixed with electric putter a, electric putter a's flexible end is fixed with the electric putter b of vertical setting through mounting panel a, electric putter b's flexible end is fixed with the upset motor of vertical setting through mounting panel b, the output of upset motor is fixed with the arc splint with the ring flange adaptation.

Compared with the prior art, the utility model discloses following profitable technological effect has:

semi-automatic feed mechanism can make the ring flange avoid contact each other between the processing, and the ring flange is placed the mechanism and can is made the ring flange avoid contact each other after processing is accomplished, has avoided the surface of ring flange to cause bruising and mar, has ensured the quality of ring flange.

Drawings

Fig. 1 shows a schematic structural diagram of an embodiment of the present invention;

FIG. 2 is a schematic structural view of the flange fixing mechanism shown in FIG. 1;

fig. 3 is a schematic structural view of the flange plate placing mechanism in fig. 1.

Reference numerals are as follows: 1. an operation table; 2. a semi-automatic feeding mechanism; 21. a conveying device; 22. a vertical plate a; 23. a storage gap a; 24. a restriction strip a; 3. a flange plate; 4. an electric sliding table; 5. a flange plate fixing mechanism; 51. mounting a block; 52. an electric push rod a; 53. an electric push rod b; 54. turning over a motor; 55. an arc-shaped splint; 6. a support turntable; 61. a magnetic block; 7. a debris collection bin; 8. a flange plate placing mechanism; 81. a support plate; 82. a vertical plate b; 83. a storage gap b; 84. a restriction strip b; 85. a handle; 86. a U-shaped positioning block; 9. a punching mechanism; 91. an electric push rod c; 92. a punching motor; 93. a drill bit.

Detailed Description

The following describes the technical solution of the present invention with reference to the accompanying drawings and specific embodiments.

Example one

As shown in the figures 1-2, the utility model provides a novel semi-automatic punching device for a flange plate production line, which comprises a working platform 1, a punching mechanism 9 for punching a flange plate 3 is arranged on the upper side of the working platform 1, a supporting turntable 6 which is rotatably arranged on the working platform 1 is arranged on the lower side of the punching mechanism 9, the supporting turntable 6 is used for placing the flange plate 3, the punching mechanism 9 comprises an electric push rod c91 which is fixed on the upper side of the supporting turntable 6 through an L-shaped bracket, a punching motor 92 is fixed on the telescopic end of the electric push rod c91, a drill 93 is arranged on the output end of the punching motor 92, the telescopic end of the extendable power push rod c91 moves the punch motor 92 to the lower side, and at the same time, operates the punch motor 92 to rotate the drill 93, the flange 3 placed on the supporting turntable 6 can be punched, and the punching position of the drill 93 is positioned outside the supporting turntable 6;

a driving motor for driving the supporting turntable 6 to rotate is fixed on the lower side of the operating platform 1, a magnetic block 61 is embedded in the upper side of the supporting turntable 6, the magnetic block 61 and the upper surface of the supporting turntable 6 are positioned on the same plane, the magnetic block 61 can fix the flange plate 3 on the supporting turntable 6 in a soft mode, when the supporting turntable 6 and the flange plate 3 are driven to rotate for a certain angle by running the driving motor, the flange plate 3 cannot move, the punching precision of the flange plate is ensured, a scrap collecting box 7 installed on the operating platform 1 is arranged on one side of the supporting turntable 6, the drill bit 93 corresponds to the scrap collecting box 7 up and down, the scrap collecting box 7 can collect scraps generated during punching, and meanwhile, if needed, an air blowing device for cleaning the scraps can be added on one side of the punching mechanism 9, and the cleaning of the scraps on the flange plate 3 is improved;

a semi-automatic feeding mechanism 2 capable of orderly arranging automatic feeding is arranged on one side of the operation platform 1, the semi-automatic feeding mechanism 2 comprises a conveying device 21 arranged on the operation platform 1, the flange plates 3 placed on the semi-automatic feeding mechanism 2 can be gradually conveyed forwards by operating the conveying device 21, a plurality of uniformly distributed vertical plates a22 are fixed on a conveying belt of the conveying device 21, the number of the vertical plates a22 is two, a storage gap a23 for placing the flange plates 3 is formed between every two adjacent vertical plates a22, the storage gap a23 is matched with the thickness of the flange plates 3, the flange plates 3 can be placed upright, two limiting strips a24 for limiting are fixed on the conveying belt of the conveying device 21, the limiting strips a24 can position the flange plates 3 in the longitudinal direction, and the flange plates 3 are prevented from rolling;

the opposite side of operation panel 1 is provided with the ring flange placement machine who is used for placing the ring flange 3 that punches and finishes and constructs 8, be provided with two horizontal settings on the operation panel 1 and be used for moving flange 3's electronic slip table 4, ring flange placement machine 8 is within the stroke of electronic slip table 4, electronic slip table 4's removal end is provided with and carries out the centre gripping to ring flange 3, the ring flange fixed establishment 5 of upset, ring flange fixed establishment 5 is including being fixed in the installation piece 51 of electronic slip table 4 removal end, the downside of installation piece 51 is fixed with electric putter a52, electric putter a 52's flexible end is fixed with the electric putter b53 of vertical setting through mounting panel a, electric putter b 53's flexible end is fixed with the upset motor 54 of vertical setting through mounting panel b, the output of upset motor 54 is fixed with the arc splint 55 with ring flange 3 adaptation.

In the embodiment, when the device is used, the flange plates 3 are firstly placed in the gap of the storage gap a23 in sequence in a manual mode, so that a certain gap is formed between each flange plate 3 and cannot be contacted, collision and friction between the flange plates 3 can be avoided, collision and scratch on the surfaces of the flange plates 3 are avoided, the quality of the flange plates 3 is ensured, then the flange plate fixing mechanism 5 is moved to one side of the semi-automatic feeding mechanism 2 by operating the electric sliding table 4, the arc-shaped clamping plates 55 are adjusted to correspond to the height of the flange plates 3 by operating the electric push rod a52, the arc-shaped clamping plates 55 are in a vertical state by operating the turnover motor 54, the arc-shaped clamping plates 55 correspond to the flange plates 3 at the most lateral side, the telescopic end of the electric push rod b53 is extended, the flange plate 3 at the most lateral side can be clamped by the two arc-shaped clamping plates 55, and the telescopic end of the electric push rod a52 is extended, so that the flange 3 no longer interferes with the vertical plate a22, the flange 3 is moved through the electric sliding table 4, then the turnover motor 54 is operated to turn the flange 3 to 90 degrees and to be in a transverse state, and the flange is moved to the upper side of the supporting turntable 6, the flange 3 is placed on the supporting turntable 6 by retracting the telescopic end of the electric push rod a52 and is fixed by the magnetic block 61 in a magnetic attraction manner, meanwhile, the flange 3 is clamped and fixed by the electric push rods b53 at two sides to avoid loosening, the flange 3 can be punched by the punching mechanism 9, and the generated scraps can fall into the scrap collecting box 7 to be collected, after one hole is drilled, the telescopic ends of the electric push rods b53 at two sides are retracted to loosen the flange 3, the driving motor is operated, so that the supporting turntable 6 and the flange 3 rotate by a certain angle, and the drill 93 corresponds to the position of the next hole, fix the ring flange 3 at electric putter b53 through extending both sides, the operation of punching, after all drilling finish until with all holes, accessible electric sliding table 4 moves ring flange 3 away from and supports carousel 6, operation upset motor 54 makes ring flange 3 be vertical state, and the flexible end that extends electric putter a52 raises the height of ring flange 3, place the ring flange through electric sliding table 4 with ring flange 3 removal in the ring flange places mechanism 8, the corresponding procedure of foretell operation process accessible controlling means input, each electrical apparatus moves under the control of procedure, reach automatic operation.

Example two

As shown in fig. 3, compared with the first embodiment, the novel semi-automatic punching device for a flange plate production line provided by the present invention includes a supporting plate 81 disposed on an upper side of an operation platform 1, a plurality of vertical plates b82 uniformly distributed are fixed on an upper side of the supporting plate 81, a storage gap b83 for placing the flange plate 3 is formed between two adjacent vertical plates b82, a width of 33 is adapted to a thickness of the flange plate 3, two limiting strips b84 for limiting the flange plate 3 are fixed on an upper side of the supporting plate 81, handles 85 are fixed on both sides of the supporting plate 81, the supporting plate 81 can be conveniently taken down by the handles 85, a U-shaped positioning block 86 for positioning the supporting plate 81 is fixed on the upper side of the operation platform 1, the U-shaped positioning block 86 can position the supporting plate 81, a position deviation of the supporting plate 81 is avoided, it is ensured that the flange plate 3 can be accurately disposed in the storage gap b83, when all putting the ring flange 3 in the storage clearance b83 on the ring flange placement mechanism 8, can place the ring flange and construct 8 and take off, trade new ring flange placement mechanism 8 and deposit ring flange 3, place the ring flange 3 that will produce in a plurality of storage clearance b83 in proper order, avoid bump and friction between the ring flange 3, avoided the surface of ring flange 3 to cause bruising and mar, ensured the quality of ring flange 3.

The above embodiments are merely some preferred embodiments of the present invention, and those skilled in the art can make various alternative modifications and combinations to the above embodiments based on the technical solution of the present invention and the related teachings of the above embodiments.

Claims

1. The utility model provides a novel semi-automatization perforating device for ring flange production line, includes operation panel (1), its characterized in that: the upside of operation panel (1) is provided with the mechanism of punching (9) that punches to ring flange (3), the downside of mechanism of punching (9) is provided with rotatable support carousel (6) of installing in operation panel (1), one side of operation panel (1) is provided with semi-automatic feed mechanism (2) that can arrange automatic feeding in order, the opposite side of operation panel (1) is provided with ring flange placing mechanism (8) that are used for placing ring flange (3) that punch the completion, be provided with two electronic slip tables (4) that transversely set up and be used for moving flange (3) on operation panel (1), the removal end of electronic slip table (4) is provided with ring flange fixed establishment (5) that carry out centre gripping, upset to ring flange (3).

2. The novel semi-automatic punching device for the flange plate production line according to claim 1, wherein the semi-automatic feeding mechanism (2) comprises a conveying device (21) installed on the operation table (1), a plurality of uniformly distributed vertical plates a (22) are fixed on a conveying belt of the conveying device (21), a storage gap a (23) for placing the flange plate (3) is formed between every two adjacent vertical plates a (22), and two limiting strips a (24) for limiting are fixed on the conveying belt of the conveying device (21).

3. The novel semi-automatic punching device for the flange plate production line according to claim 1, wherein the punching mechanism (9) comprises an electric push rod c (91) fixed on the upper side of the supporting turntable (6) through an L-shaped support, a punching motor (92) is fixed at the telescopic end of the electric push rod c (91), and a drill bit (93) is installed at the output end of the punching motor (92).

4. The novel semi-automatic punching device for the flange plate production line according to claim 3, wherein a driving motor for driving the supporting turntable (6) to rotate is fixed on the lower side of the operation table (1), a magnetic block (61) is embedded in the upper side of the supporting turntable (6), a scrap collecting box (7) installed on the operation table (1) is arranged on one side of the supporting turntable (6), and the drill bit (93) vertically corresponds to the scrap collecting box (7).

5. The novel semi-automatic punching device for the flange plate production line according to claim 1, wherein the flange plate placing mechanism (8) comprises a supporting plate (81), a plurality of uniformly distributed vertical plates b (82) are fixed on the upper side of the supporting plate (81), a storage gap b (83) for placing the flange plate (3) is formed between every two adjacent vertical plates b (82), two limiting strips b (84) for limiting the flange plate (3) are fixed on the upper side of the supporting plate (81), and handles (85) are fixed on two sides of the supporting plate (81).

6. The novel semi-automatic punching device for the flange plate production line according to claim 5, wherein a U-shaped positioning block (86) for positioning the supporting plate (81) is fixed on the upper side of the operation platform (1).

7. The novel semi-automatic punching device for the flange plate production line according to claim 1, wherein the flange plate fixing mechanism (5) comprises a mounting block (51) fixed at a moving end of the electric sliding table (4), an electric push rod a (52) is fixed at the lower side of the mounting block (51), a telescopic end of the electric push rod a (52) is fixed with a longitudinally-arranged electric push rod b (53) through the mounting plate a, a telescopic end of the electric push rod b (53) is fixed with a longitudinally-arranged overturning motor (54) through the mounting plate b, and an arc-shaped clamping plate (55) matched with the flange plate (3) is fixed at an output end of the overturning motor (54).