CN217446658U - Atomizer and electronic atomization device - Google Patents

Atomizer and electronic atomization device Download PDF

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Publication number
CN217446658U
CN217446658U CN202220773164.8U CN202220773164U CN217446658U CN 217446658 U CN217446658 U CN 217446658U CN 202220773164 U CN202220773164 U CN 202220773164U CN 217446658 U CN217446658 U CN 217446658U
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China
Prior art keywords
heating element
support
nebulizer
atomizer
extending
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Active
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CN202220773164.8U
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Chinese (zh)
Inventor
李富毅
鲁林海
徐中立
李永海
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Shenzhen FirstUnion Technology Co Ltd
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Shenzhen FirstUnion Technology Co Ltd
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Priority to CN202220773164.8U priority Critical patent/CN217446658U/en
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Abstract

The application provides an atomizer and an electronic atomization device; wherein, the atomizer includes: a reservoir chamber for storing a liquid substrate; a heating element configured as a cylinder extending in a longitudinal direction of the nebulizer for heating the liquid substrate to generate an aerosol; a support at least partially within the heating element and configured to provide support to the heating element at least partially from within the heating element. The atomizer at least partially extends into the interior of the cylindrical heating element from the support to provide support for the heating element.

Description

Atomizer and electronic atomization device
Technical Field
The embodiment of the application relates to the technical field of electronic atomization, in particular to an atomizer and an electronic atomization device.
Background
Smoking articles (e.g., cigarettes, cigars, etc.) burn tobacco during use to produce tobacco smoke. Attempts have been made to replace these tobacco-burning products by making products that release compounds without burning.
An example of such a product is a heating device that releases a compound by heating rather than burning the material. For example, the material may be tobacco or other non-tobacco products, which may or may not include nicotine. As another example, there are so-called electronic atomization devices. These devices typically contain a liquid that is heated to vaporize it, thereby generating an inhalable aerosol. The liquid may comprise nicotine and/or a fragrance and/or an aerosol generating substance (e.g. glycerol). Known electronic atomization devices, for example, in the CN202022447740.3 patent technology, wrap, surround and support a heating net wound in a cylindrical shape from the outside through an annular liquid guiding element, so that the heating net is stably held in the electronic atomization device.
SUMMERY OF THE UTILITY MODEL
One embodiment of the present application provides an atomizer comprising:
a reservoir chamber for storing a liquid substrate;
a heating element configured as a cylinder extending in a longitudinal direction of the nebulizer for heating a liquid substrate to generate an aerosol; and
a support at least a portion of which is surrounded by the heating element so as to be positioned inside the heating element and at least a portion of which is configured to provide support to the heating element from inside the heating element.
In a preferred implementation, the heating element is wrapped around at least a portion of the support by a sheet of material.
In a preferred implementation, the method further comprises the following steps:
an air suction port;
the air inlet and the air flow channel are positioned between the air inlet and the air suction port; the air inlet, suction opening and air flow channel being arranged to define an air flow path from the air inlet to the suction opening via the heating element to deliver aerosol to the suction opening;
the air flow passage passes through the holder at least partially in a longitudinal direction of the atomizer.
In a preferred embodiment, the support comprises a first portion surrounded by the heating element and a second portion exposed outside the heating element; wherein the first portion is configured to provide support to the heating element from inside the heating element and the second portion abuts against the heating element to provide a stop.
In a preferred implementation, the method further comprises the following steps:
a fluid conducting element extending in an axial direction of and surrounding the heating element for conducting the liquid matrix of the reservoir chamber to the heating element.
In a preferred implementation, the method further comprises the following steps:
a tubular member extending in a longitudinal direction of the atomizer and at least partially defining the reservoir chamber, the tubular member being configured to surround and retain the liquid-conducting member and to be stopped against the holder.
In a preferred implementation, the liquid-conducting element is flexible, at least a portion of the liquid-conducting element being radially compressed or compressed between the tubular element and the heating element.
In a preferred embodiment, the tubular element is provided with a first notch or groove or hole;
the bracket is provided with a positioning clamp protrusion extending into the first notch or groove or hole to prevent the tubular element from rotating relative to the bracket.
In a preferred implementation, the heating element comprises a first end and a second end facing away in an axial direction;
the bracket comprises a first supporting part and a second supporting part which are arranged at intervals along the longitudinal direction; the first support part is ring-shaped and arranged to provide support to the heating element from inside near a first end of the heating element;
the second support portion is annular in shape and arranged to provide support to the heating element from inside near the second end of the heating element.
In a preferred implementation, the heating element defines a side opening extending in the axial direction, such that the heating element is non-closed in the circumferential direction.
In a preferred implementation, the stent further comprises a third support portion extending in the longitudinal direction; the third support portion is located at least partially within a side opening of the heating element to provide support to the heating element.
In a preferred implementation, the heating element comprises an electrically conductive lead for supplying power to the heating element;
the inner or outer surface of the bracket is provided with a lead groove within which the electrically conductive lead is at least partially received and retained.
In a preferred implementation, the method further comprises the following steps:
a lead fastener, at least a portion of the lead fastener covering or covering the conductive lead received within the lead slot to prevent the conductive lead from exiting the lead slot.
In a preferred implementation, the lead fastener is configured substantially in the shape of a ring.
In a preferred implementation, the reservoir chamber has an opening; the atomizer further comprises:
a flexible sealing seat configured to cover the opening to seal the reservoir, the sealing seat receiving and retaining at least a portion of the holder.
In a preferred implementation, the method further comprises the following steps:
an end support for supporting the seal seat;
the sealing seat is provided with a first surface for sealing or covering the opening, and a through hole extending to the first surface is further formed in the sealing seat;
the end support has an extension arm extending at least partially within the through-hole, with an air channel defined between the extension arm and the through-hole to provide a path for air to enter the reservoir.
In a preferred embodiment, the air channel comprises an air groove opening at an outer surface of the extension arm and/or an inner surface of the through hole.
In a preferred implementation, the heating element comprises a first end and a second end facing away in an axial direction; the heating element further comprises:
a heat generating portion configured to generate joule heat;
a first tooth or wing extending from the heat generating portion toward and terminating at the first end;
a second tooth or wing extending from the heat generating portion toward and terminating at the second end;
the bracket is arranged to provide support to the first and/or second teeth or wings and avoid the heat generating portion.
In a preferred implementation, the heating element comprises a first end and a second end facing away in an axial direction; the heating element further comprises:
a first coupling portion coupled to the bracket and located at the first end;
a second coupling portion coupled to the bracket at the second end;
a heat generating portion located between the first and second coupling portions in an axial direction and configured to generate joule heat; the heating part avoids the bracket and is exposed to the airflow channel.
Yet another embodiment of the present application also provides an atomizer comprising:
a tubular element configured to extend in a longitudinal direction of the atomizer;
a reservoir at least partially defined by the tubular member and configured to store a liquid substrate; the liquid storage cavity is provided with an opening;
a heating element located within the tubular element and configured to extend in a longitudinal direction of the nebulizer for heating a liquid substrate to generate an aerosol;
a flexible sealing seat configured to cover the opening to seal the reservoir; said sealing seat at least partially receiving and surrounding said tubular element;
an end support for supporting the seal housing; the sealing seat is provided with a first surface for sealing or covering the opening; the sealing seat is internally provided with a through hole extending to the first surface;
the end support having an extension arm extending at least partially within the through bore; an air channel is defined between the extension arm and the through hole to provide a path for air to enter the liquid storage cavity.
In some implementations, the end support may be an end cap component of the atomizer.
Yet another embodiment of the present application also proposes an electronic atomising device comprising an atomiser for atomising a liquid substrate to generate an aerosol, and power supply means for powering the atomiser; the atomizer comprises the atomizer.
The atomizer at least partially extends into the interior of the cylindrical heating element from the support to provide support for the heating element.
Drawings
One or more embodiments are illustrated by way of example in the accompanying drawings, which correspond to the figures in which like reference numerals refer to similar elements and which are not to scale unless otherwise specified.
FIG. 1 is a schematic view of an electronic atomizer according to one embodiment;
FIG. 2 is a schematic diagram of one embodiment of the atomizer of FIG. 1;
FIG. 3 is an exploded view of the atomizer of FIG. 2 from one perspective;
FIG. 4 is an exploded view of the atomizer of FIG. 2 from yet another perspective;
FIG. 5 is a schematic cross-sectional view of the atomizer of FIG. 2 from one perspective;
FIG. 6 is an exploded view of the heating element and bracket of FIG. 3, shown from yet another perspective, prior to assembly;
FIG. 7 is a schematic view of the heating element and bracket of FIG. 6 assembled;
FIG. 8 is a schematic view of the outer envelope of the heating element of FIG. 7;
FIG. 9 is a schematic view of the assembly of the lead fastener in the bracket of FIG. 8;
FIG. 10 is a schematic view of the catheter of FIG. 9 further sheathed over the tubular member;
FIG. 11 is an exploded schematic view of a heating element and bracket according to yet another embodiment, prior to assembly;
FIG. 12 is a schematic view of the heating element and bracket of FIG. 11 assembled;
FIG. 13 is an exploded schematic view of a heating element, bracket and fastening base of yet another embodiment prior to assembly;
FIG. 14 is a schematic view of the heating element and bracket of FIG. 13 assembled;
FIG. 15 is a schematic view of the bracket of FIG. 14 further assembled with a fastening base;
FIG. 16 is a schematic view of the heating element of FIG. 15 further wrapped around the wicking element and the sleeve member;
FIG. 17 is a schematic view of the tubular element of FIG. 16 after assembly;
FIG. 18 is a schematic view of the end cap of FIG. 3 from yet another perspective;
FIG. 19 is a schematic view of the end cap of FIG. 18 defining an air passage between the end cap and the seal seat.
Detailed Description
To facilitate an understanding of the present application, the present application is described in more detail below with reference to the accompanying drawings and detailed description.
One embodiment of the present application provides an electronic atomization device, which can be seen in fig. 1, and includes an atomizer 100 storing a liquid substrate and atomizing the liquid substrate to generate an aerosol, and a power supply mechanism 200 for supplying power to the atomizer 100.
In an alternative implementation, such as that shown in fig. 1, the power mechanism 200 includes a receiving chamber 270 disposed at one end along the length for receiving and housing at least a portion of the atomizer 100, and a first electrical contact 230 at least partially exposed within the receiving chamber 270 for making an electrical connection with the atomizer 100 to supply power to the atomizer 100 when at least a portion of the atomizer 100 is received and housed within the power mechanism 200.
According to the preferred embodiment shown in fig. 1, the atomizer 100 is provided with a second electrical contact 21 on the end opposite to the power supply means 200 in the longitudinal direction, so that when at least a portion of the atomizer 100 is received in the receiving chamber 270, the second electrical contact 21 comes into contact against the first electrical contact 230, thereby making electrical conduction.
The sealing member 260 is provided in the power supply mechanism 200, and the above receiving chamber 270 is formed by partitioning at least a part of the internal space of the power supply mechanism 200 by the sealing member 260. In the preferred embodiment shown in fig. 1, the seal 260 is configured to extend in a direction perpendicular to the longitudinal direction of the power mechanism 200, and is preferably made of a flexible material such as silicone to prevent the liquid medium seeping from the atomizer 100 to the receiving chamber 270 from flowing to the controller 220, the sensor 250, and the like inside the power mechanism 200.
In the preferred embodiment shown in fig. 1, the power supply mechanism 200 further includes a battery cell 210 for supplying power at the other end facing away from the receiving cavity 270 along the length direction; and a controller 220 disposed between the cell 210 and the receiving cavity 270, the controller 220 operable to direct electrical current between the cell 210 and the first electrical contact 230.
In use, the power supply mechanism 200 includes a sensor 250 for sensing a suction airflow generated when the nebulizer 100 performs suction, and the controller 220 controls the battery cell 210 to supply power to the nebulizer 100 according to a detection signal of the sensor 250.
In a further preferred embodiment shown in fig. 1, the power supply mechanism 200 is provided with a charging interface 240 at the other end facing away from the receiving chamber 270, for charging the battery cells 210.
The embodiment of fig. 2 to 5 shows a schematic structural diagram of one embodiment of the atomizer 100 of fig. 1, including:
a main housing 10; as shown in fig. 2 to 3, the main casing 10 is substantially in the shape of a flat cylinder; main housing 10 has a proximal end 110 and a distal end 120 opposite along its length; wherein, according to the requirement of common use, the proximal end 110 is configured as one end of the user for sucking the aerosol, and an air suction opening A for the user to suck is arranged at the proximal end 110; the distal end 120 is used as an end for coupling with the power supply mechanism 200, and the distal end 120 of the main housing 10 is open, on which the detachable end cap 20 is mounted, and the open structure is used for mounting necessary functional components to the inside of the main housing 10.
Further in the embodiment shown in fig. 2-5, the second electrical contact 21 extends from the surface of the end cap 20 to the inside of the atomizer 100, and at least a portion of the second electrical contact is exposed at the end cap 20/atomizer 100/distal end 120, so that when the atomizer 100 is received in the receiving cavity 270 of the power mechanism 200, the second electrical contact 21 can be in contact with the first electrical contact 230 to form electrical conduction. Meanwhile, the end cap 20 is further provided with a first air inlet 23 for allowing external air to enter into the atomizer 100 during suction.
As further shown in fig. 3-5, the interior of the main housing 10 is provided with a reservoir 12 for storing a liquid substrate, and an atomizing assembly for drawing the liquid substrate from the reservoir 12 and heating the atomized liquid substrate. Wherein the atomization assembly generally includes a capillary wicking element for drawing the liquid substrate, and a heating element coupled to the wicking element, the heating element heating at least a portion of the liquid substrate of the wicking element during energization to generate the aerosol. In alternative implementations, the liquid-conducting element comprises flexible fibers, such as cotton fibers, non-woven fabrics, fiberglass strands, and the like, or comprises a porous material having a microporous structure, such as a porous ceramic; the heating element may be printed, deposited, sintered, or physically assembled onto or wrapped around the wicking element.
Further in the embodiment shown in fig. 3 to 5, the interior of the main housing 10 is provided with a trachea 13 extending from the proximal end 110 towards the distal end 120, and a tubular element 11 extending in the longitudinal direction and arranged spaced from the trachea 13 and connected to the trachea 13; after assembly, the air tube 13 and the tubular element 11 jointly define an output channel for outputting the aerosol;
and in the particular implementation shown in fig. 5, the tubular element 11 is a separate component, preferably made of a relatively thin rigid material; such as ceramic or stainless steel, etc.; the air tube 13 is integrally molded with the main housing 10 from a moldable material.
And a reservoir 12 for storing the liquid medium is defined by the outer surface of the air tube 13, the outer surface of the tubular member 11 and the inner wall of the main housing 10 after assembly.
And in the implementation shown in fig. 3-5, reservoir chamber 12 defined within main housing 10 is closed at proximal end 110 by main housing 10; and the end of the reservoir 12 toward the distal end 120 is open. As further shown in fig. 3 to 5, the atomizer 100 further includes:
the flexible seal 60 is used to close the open end of the reservoir 12 toward the distal end 120, on the one hand, and the seal 60 is used to provide a seal between the end cap 20 and the main housing 10 to prevent the liquid matrix from seeping out. In a particular configuration, as shown in fig. 3 to 5, the flexible sealing seat 60 comprises:
a peripheral sidewall 610, and a sealing portion 620 located within the peripheral sidewall 610; the sealing portion 620 and the peripheral sidewall 620 have a spacing space 630 therebetween, the spacing space 630 being open on the side facing the end cap 20. During assembly, end cap 20 is inserted or extended into spacing space 630 to fit against. And, when assembled, the peripheral sidewall 610 partially surrounds or encircles the end cap 20 and is supported from the inside by the end cap 20 to provide a seal between the end cap 20 and the main housing 10. And when assembled, the sealing portion 620 is extended or received within the end cap 20.
And the sealing seat 60 is provided with a contact hole 62 which penetrates along the axial direction or the longitudinal direction; when assembled, the second electrical contact 21 extends through or into the contact aperture 62. And as shown in figure 5, when assembled, the second electrical contact 21 extends through the contact aperture 62 and into the reservoir 12. Preferably, the second electrical contact 21 is flush with the surface of the sealing seat 60. The second electrical contact 21 does not protrude or recess with respect to the surface of the sealing seat 60.
As further shown in fig. 3 to 5, the tubular element 11 is provided with an atomizing assembly and a plurality of liquid guide holes 111 arranged at intervals along the circumferential direction are formed in the tubular element 11 for the liquid storage chamber 12 to enter; the atomizing assembly is thus in fluid communication with the reservoir 12 through the fluid-conducting aperture 111 to receive the liquid substrate.
And further with reference to fig. 3-5, the atomizing assembly includes:
a drainage element 30, flexible in this embodiment; for example, from flexible fibers such as cotton, nonwoven, sponge, etc.; the liquid guiding member 30 is configured in a ring shape arranged in the longitudinal direction of the main casing 10; the drainage element 30 is coaxial with the tubular element 11 and is located within the tubular element 11.
In practice, the outer surface of the liquid guiding member 30 in the radial direction is in communication with the liquid guiding hole 111, and the outer surface of the liquid guiding member 30 is configured as a liquid absorbing surface to receive and absorb the liquid matrix of the liquid storage chamber 12 through the liquid guiding hole 111. The inner surface of the liquid guiding element 30 in the radial direction is configured as an atomizing surface, which is bonded/conformed/abutted with the heating element 40; and the liquid substrate is delivered to the atomizing surface, the aerosol is generated and released by heating the aerosol by the heating element 40.
As further shown in fig. 3-6, in this embodiment the heating element 40 is configured to extend longitudinally along the main housing 10/wicking element 30; heating element 40 is coaxially disposed with liquid conducting element 30. In some alternative implementations, the heating element 40 is a resistive heating mesh, resistive heating coil, or the like. In this embodiment, the heating element 40 is a heating element wound by a sheet-like or net-like substrate; the coiled heating element 40 is not a closed tube in the circumferential direction, but a tube shape having a side opening 45 in the longitudinal direction. The heating element 40 has electrode portions 41 on both sides of the side opening 45, and a mesh-like resistance heat generating portion 42 extending between the electrode portions 41, and an electrically conductive lead 43 connected to the electrode portions 41. Of course, the number of the electrode portions 41 and the electrically conductive leads 43 is two, one of which serves as a positive terminal and the other serves as a negative terminal.
The resistance heat generating portion 42 is a mesh shape having mesh holes; and the electrode portion 41 is mesh-free.
As further shown in fig. 3-7, the heating element 40 is wrapped around or secured to the bracket 50. Correspondingly, the sealing seat 60 is further provided with a bracket hole 61 penetrating the sealing seat 60 along the longitudinal direction, and the bracket 50 is accommodated or installed in the bracket hole 61. Of course in conventional practice, the inner diameter of the holder bore 61 is non-constant, specifically the inner diameter of the holder bore 61 in the portion near the distal end 120 is smaller than the inner diameter in the portion away from the distal end 120, so as to have an abutment step within the holder bore 61; after assembly, the bracket 50 extends into the bracket hole 61 from one side close to the liquid storage cavity 12 and then abuts against the step to form a stop.
And further with reference to fig. 3-10, the shape or configuration of the stent 50 includes:
a support portion 51, a support portion 52, a support portion 53, a support portion 54, and a support portion 55 arranged in this order in the axial direction; wherein the support portion 51, the support portion 53, the support portion 54, and the support portion 55 are each configured in an annular shape, and they are coaxially arranged; and the support portion 51 and the support portion 53 have the same outer diameter and/or inner diameter; and the support portion 54 has a larger outer diameter than the support portion 53, and the support portion 55 has a larger outer diameter than the support portion 54.
The support portion 52 is an elongated shape extending in the axial direction of the holder 50, not a ring shape, and serves to connect the support portion 51 and the support portion 53 in addition to providing support.
In some implementations, the bracket 50 is made of an electrically insulating rigid material; such as ceramics, PEEK, teflon, surface insulating metals or alloys, etc.
And further referring to fig. 6, the resistance heat generating portion 42 of the heating element 40 has a heat generating portion 421 located at a central portion in the axial direction, the heat generating portion 421 mainly generating joule heat when a direct current flows therethrough; and the direct current basically mainly flows through the heat generating portion 421; and the heat generating portion 421 is configured in a mesh shape having mesh holes.
And, the resistance heat generating portion 42 further includes a first tooth portion or wing portion 422 extending from the heat generating portion 421 toward the upper end in the axial direction; and, the resistance heat generating portion 42 further includes a second tooth portion or wing portion 423 extending from the heat generating portion 421 toward the lower end in the axial direction. The first teeth or wings 422 terminate at the upper end of the heating element 40 and are plural and discrete from one another in number; the second teeth or wings 423 terminate at the lower end of the heating element 40 and are plural and discrete from each other. When power is supplied, a current flows less through the first tooth or wing portion 422 and the second tooth or wing portion 423, and the first tooth or wing portion 422 and the second tooth or wing portion 423 generate substantially less heat by joule, so that the heat generation region of the resistance heat generation portion 42 is mainly located at the heat generation portion 421.
Accordingly, in assembly, the first teeth or wings 422 surround and are coupled to the support portion 51 of the bracket 50, and the second teeth or wings 423 surround and are coupled to the support portion 53 of the bracket 50. Then after assembly, a first coupling portion configured to be coupled to the bracket 50 by the first tooth or wing 422, and a second coupling portion configured to be coupled to the bracket 50 by the second tooth or wing 423; the supporting portions 51 and 53 of the supporter 50 are supported from the inside at both ends of the heating element 40, respectively, after assembly, and the main heat generating portion 421 of the heating element 40 is exposed to the air passage. And, when assembled, the holder 50 is substantially kept away from the main heat generating portion 421, which is advantageous for preventing the heat of the heating element 40 from being largely transferred to the holder 50.
Or in a further variant, the heating element 40 is tubular in shape, having at the upper end in the axial direction a first coupling portion in the form of a ring, intended to surround and couple to the support portion 51 of the support 50; the heating element 40 has a ring-shaped second coupling portion at a lower end in the axial direction for surrounding and coupling to the supporting portion 53 of the supporter 50; the heating element 40 also has a heat generating portion extending between the first joining portion and the second joining portion, the heat generating portion being mainly used for resistance heat generation. Likewise, the heat generating portion may be of a spiral wire configuration, or of a mesh shape; after assembly, the bracket 50 keeps away from the heat generating portion, and the heat generating portion is exposed in the hollow of the bracket 50, so that the heat generating portion is exposed in the airflow channel.
During the support and assembly of the support 50 to the heating element 40, the liquid-conducting element 30 and the tubular element 11, it comprises:
s10, winding the unwound/flat-unwound heating element 40 on the support portion 51, the support portion 52, and the support portion 53, as shown in fig. 7; of course, after winding, the extension length of the heating element 40 extends from the support portion 51 to the support portion 53. After winding, the support portion 51 provides support to the heating element 40 from the inside at the upper end portion of the heating element 40; the support portion 53 provides support to the heating element 40 from the inside at the lower end portion of the heating element 40. And, the electrode portion 41 of the heating element 40 after winding is abutted against the support portion 42; and the coiled rear support portion 42 is extended into the side opening 45 between the electrode portions 41. And, when assembled, the lower end of the heating element 40 is abutted against the support portion 44.
And according to fig. 7 and 6, the surface of the support part 51 is provided with a lead groove 56, and the surface of the support part 53 is provided with a lead groove 57; the lead groove 56 and the lead groove 57 extend in the axial direction of the holder 50 and are adjacent to the support portion 52; and the holder 50 further has a lead hole 58 penetrating the support portion 54 and the support portion 55; when assembled, the conductive leads 43 of the heating element 40 are retained within the lead slots 56, 57 and extend through the lead holes 58 and out of the support portion 55.
S20, further wrapping or winding or sleeving the liquid guiding element 30 outside the heating element 60 in fig. 7, as shown in fig. 8; the drainage element 30 may be a closed loop of flexible fabric, or wound from a flexible strip of fabric; the lower end of the liquid guiding member 30 abuts against the support portion 44.
S30, a lead fastener 70 is further installed at the lower end of the bracket 50 in fig. 8 to fasten or abut the conductive leads 43 against the inner wall of the support portion 45, thereby preventing them from being bent or entangled or contacting to cause a short circuit or the like. And as shown in fig. 9, the wire guides 58 are formed at least partially on the inner surface of the support portion 55.
S40, the tubular element 11 is further sleeved outside the liquid guiding element 30 in fig. 9, i.e. the assembled state of fig. 10 is formed. And according to fig. 10, the lower end of the tubular element 11 is around and sleeved on the support portion 54 and forms a support and stop against the support portion 55. Meanwhile, the bracket 50 further has a positioning projection 541 extending from the support portion 55 toward the support portion 54, and the lower end of the tubular member 11 is provided with a positioning notch 112; in assembly, positioning is provided in assembly by the mating of the positioning projections 541 and the positioning notches 112. And, after assembly, the positioning projections 541 and the positioning notches 112 cooperate to prevent rotation or pivoting of the tubular member 11 relative to the holder 50.
Or in yet other variations, the positioning notch 112 may be a positioning groove, a positioning hole, or the like that provides positioning and prevents rotation.
And further to fig. 10, in the assembled module, the liquid-conducting holes 111 of the tubular element 11 in the radial direction are opposite to the resistance heat generating portions 42 of the heating element 40; the supporting strength of the resistance heat generating portion 42 of the heating element 40 at the portion of the liquid guiding member 30 opposite to the liquid guiding hole 111 is made stronger to achieve better proximity control of liquid transfer.
Further, the assembly of the tubular member 11, atomizing assembly, bracket 50, and lead wire fastener 70 into a module in fig. 10 is advantageous for modular production and assembly of the atomizer 100. And then the assembly module shown in fig. 10 is inserted into the bracket hole 61 of the sealing seat 60 and fixed. Further, after the module of fig. 10 is assembled with the sealing seat 60, the conductive leads 43 pass through the bracket holes 61 to the outside of the sealing seat 60, and are bent into the contact holes 62 to contact or be welded with the second electrical contacts 21 for electrical conduction.
And further in accordance with a preferred embodiment as shown in fig. 10, a wicking element 30 made of a flexible fabric or sponge is squeezed or compressed from both the inside and outside by the tubular member 11 and the heating element 40/holder 50, thereby stably restraining and retaining the wicking element 30 between the tubular member 11 and the heating element 40/holder 50.
With further reference to fig. 4 and 5, when assembled, at least a portion of the lower end of the tubular member 11 is at least partially inserted into the stent bore 61 with the stent 50. And, the upper end of the tubular element 11 is further provided with a positioning notch 113, for inserting the gas supply pipe 13 from the upper end of the tubular element 11 and matching with the positioning notch 113 to realize positioning. And in a preferred embodiment, the air tube 13 is inserted into the tubular member 11 by riveting or interference fit, etc., and is tightly coupled to each other, so that the air tube is sealed; it is advantageous for preventing the liquid matrix from leaking between them.
During the suction process after assembly, as shown by the arrow R2 in fig. 5, the air entering from the air inlet 23 of the end cap 20 enters the hollow of the holder 50 through the holder hole 61 of the sealing seat 60, and passes through the holder 50 to carry the aerosol released from the atomizing surface out of the tubular element 11 and the air tube to the air inlet a for suction. The air flow path, or air flow channel, during suction is through the holder 50. Of course, the gas flow path or gas flow channel also passes through the tubular or annular or wound cylindrical liquid-conducting element 30. And, the air flow path or air flow channel is through a tubular or annular or coiled cylindrical heating element 40.
Further fig. 11 shows a schematic view of a stand 50a for support and assembly of yet another embodiment, in this variant embodiment, the structure of the stand 50a comprises:
a support portion 51a, a support portion 52a, a support portion 53a, and a support portion 54a arranged in this order in the axial direction; wherein the support portion 51a, the support portion 53a, and the support portion 54a are each configured in an annular shape that is coaxially arranged; the outer diameters of the support portion 51a and the support portion 53a are the same; the support portion 54a has a larger outer diameter than the support portion 53 a. The support portion 52a is an elongated shape extending between the support portion 51a and the support portion 53 a.
In assembly, the heating element 40 is coupled around the support portions 51a, 52a and 53a by sleeving or winding or wrapping or the like. As shown in fig. 12 in a rolled state, the support portion 51a provides support to the heating element 40 from the inside at the upper end of the heating element 40; the support portion 53a provides support to the heating element 40 from the inside at the lower end of the heating element 40; the support portion 52a is for abutting and fixing the electrode portion 41 and the conductive lead 43 of the heating element 40.
The surface of the supporting part 51a is also provided with a lead groove 56a, the surface of the supporting part 53a is also provided with a lead groove 57a, and the surface of the supporting part 54a is also provided with a lead groove 58 a; conductive lead 43 is received and passed through lead groove 56a, lead groove 57a, lead groove 58a in order to be fixed after assembly.
Similarly, after the heating element 40 is assembled on the bracket 50a in fig. 12, the liquid guiding element 30 and the tubular element 11 are further wrapped or sleeved or wound to obtain a module. Wherein the liquid guiding element 30 surrounds and wraps the heating element 40 and abuts against the supporting portion 54 a. Similarly, the support portion 54a is provided with a positioning projection 541a on the surface thereof for abutting and positioning the lower end of the tubular element 11 in the assembly.
Further fig. 13 shows a schematic view of a bracket 50b and a lead fastener 70b of yet another embodiment; in this variant implementation, the support 50b comprises:
a support portion 51b, a support portion 52b, and a support portion 53b arranged in this order in the axial direction; the support portion 51b and the support portion 53b are in the shape of coaxially positioned rings, and they have the same outer diameter. The support portion 52b is an elongated shape extending between the support portion 51b and the support portion 53 b.
In assembly, heating element 40 is wrapped or wound or sleeved directly on support 50 a; specifically, as shown in fig. 14 after assembly, the support portion 51b provides support from the inside at the upper end of the heating element 40; the support portion 53b provides support from the inside at the lower end of the heating element 40; the electrode portion 41 and the electrically conductive lead 43 of the heating element 40 abut against the support portion 52 b.
The bracket 50b is provided on a surface thereof with a lead groove 56a extending from an upper end to a lower end for receiving and fitting the conductive lead 43.
As further shown in fig. 13 and 15, lead fastener 70b is ring-shaped with an inner diameter greater than the outer diameter of support portion 53b, such that lead fastener 70b can surround or nest outside support portion 53 b. The surface of the support portion 53b is provided with a positioning projection 531b extending radially outward, and the lead wire fastener 70b is provided with a positioning notch 71 b. After assembly, the positioning projection 531b extends from inside the positioning notch 71b to outside the positioning notch 71b in the radial direction, as shown in fig. 15. And, after the assembly, the lead fastener 70b restricts and fixes the conductive lead 43 received and held in the lead groove 56a of the surface of the bracket 50b from the outside to prevent the conductive lead 43 from coming out of the lead groove 56 a.
And in fig. 15, further fig. 16 and 17, further the liquid conducting element 30 is sheathed or wrapped or wound around the heating element 40 and the tubular element 11 is sheathed. In assembly, the positioning notch 112 at the lower end of the tubular member 11 is abutted and positioned in cooperation with the portion of the positioning protrusion 531b of the support portion 53b extending out of the lead fastener 70 b. The module shown in fig. 17 is formed after assembly, and then the whole is inserted into the bracket hole 61 of the sealing seat 60 to complete the assembly with the sealing seat 60.
In a further preferred embodiment, and as shown in fig. 18 and 19, the end cap 20 is further provided with longitudinally extending arms 24; extension arm 24 is convex with respect to the rest of end cap 20. Extension arm 24 is substantially elongate and cylindrical in shape, with extension arm 24 having a length of about 3-8 mm and an outer diameter of about 1-3 mm. The surface of the extension arm 24 is provided with an air groove 241 extending in an axial direction, the air groove 241 having a width of about 0.3-1 mm and a depth of about 0.2-0.5 mm.
Correspondingly, the sealing seat 60 is provided with a through hole 63 penetrating or extending to the upper end surface; when assembled, the extension arm 24 is inserted or extended into the through hole 63, and an air passage for external air to enter the reservoir 12 is defined between the air groove 241 and the inner surface of the through hole 63. So that when the negative pressure in the reservoir chamber 12 exceeds the threshold value, the external air entering through the air inlet hole 23 can enter into the reservoir chamber 12 along the air passage defined by the air groove 241 as shown by the arrow R4 in fig. 19 to relieve the negative pressure in the reservoir chamber 12.
In yet other variations, the air groove 241 is formed on the inner wall surface of the through-hole 63; accordingly, an air passage is defined between the air groove 241 of the inner wall surface of the through hole 63 and the extension arm 24.
It should be noted that the description and drawings of the present application illustrate preferred embodiments of the present application, but are not limited to the embodiments described in the present application, and further, those skilled in the art can make modifications or changes according to the above description, and all such modifications and changes should fall within the scope of the claims appended to the present application.

Claims (21)

1. An atomizer, comprising:
a reservoir chamber for storing a liquid substrate;
a heating element configured as a cylinder extending in a longitudinal direction of the nebulizer for heating a liquid substrate to generate an aerosol; and
a support at least a portion of which is surrounded by the heating element so as to be positioned inside the heating element and at least a portion of which is configured to provide support to the heating element from inside the heating element.
2. The atomizer of claim 1, wherein said heating element is wrapped by a sheet around at least a portion of said support.
3. A nebulizer as claimed in claim 1 or 2, further comprising:
an air suction port;
the air inlet and the air flow channel are positioned between the air inlet and the air suction port; the air inlet, suction opening and air flow channel being arranged to define an air flow path from the air inlet to the suction opening via the heating element to deliver aerosol to the suction opening;
the air flow passage passes through the holder at least partially in a longitudinal direction of the atomizer.
4. A nebuliser as claimed in claim 1 or claim 2, wherein the support comprises a first portion which is surrounded by the heating element and a second portion which is exposed to the outside of the heating element; wherein the first portion is configured to provide support to the heating element from inside the heating element and the second portion abuts against the heating element to provide a stop.
5. A nebulizer as claimed in claim 1 or 2, further comprising:
a fluid conducting element extending in an axial direction of and surrounding the heating element for conducting the liquid matrix of the reservoir chamber to the heating element.
6. The nebulizer of claim 5, further comprising:
a tubular member extending in a longitudinal direction of the atomizer and at least partially defining the reservoir chamber, the tubular member being configured to surround and retain the liquid-conducting member and to be stopped against the holder.
7. A nebulizer as claimed in claim 6, wherein the liquid conducting element is flexible, at least a portion of the liquid conducting element being radially squeezed or compressed between the tubular element and the heating element.
8. A nebuliser as claimed in claim 6, characterised in that the tubular element is provided with a first notch or recess or aperture;
the bracket is provided with a positioning clamping protrusion extending into the first notch or the groove or the hole so as to prevent the tubular element from rotating relative to the bracket.
9. A nebulizer as claimed in claim 1 or 2, wherein the heating element comprises first and second ends facing away in an axial direction;
the bracket comprises a first supporting part and a second supporting part which are arranged at intervals along the longitudinal direction; the first support part is ring-shaped and arranged to provide support to the heating element from inside near a first end of the heating element;
the second support portion is annular in shape and arranged to provide support to the heating element from inside near the second end of the heating element.
10. A nebulizer as claimed in claim 1 or 2, wherein the heating element defines a side opening extending in the axial direction, such that the heating element is non-closed in the circumferential direction.
11. The nebulizer of claim 10, wherein the holder further comprises a third support portion extending in the longitudinal direction; the third support portion is located at least partially within a side opening of the heating element to provide support to the heating element.
12. A nebuliser as claimed in claim 1 or claim 2 wherein the heating element comprises an electrically conductive lead for energising the heating element;
the inner or outer surface of the bracket is provided with a lead groove within which the electrically conductive lead is at least partially received and retained.
13. The nebulizer of claim 12, further comprising:
a lead fastener, at least a portion of the lead fastener covering or covering the conductive lead received within the lead slot to prevent the conductive lead from exiting the lead slot.
14. The atomizer of claim 13, wherein said lead fastener is configured substantially in the shape of a ring.
15. A nebulizer according to claim 1 or claim 2 wherein the reservoir chamber has an opening; the atomizer further comprises:
a flexible sealing seat configured to cover the opening to seal the reservoir, the sealing seat receiving and retaining at least a portion of the holder.
16. The nebulizer of claim 15, further comprising:
an end support for supporting the seal housing;
the sealing seat is provided with a first surface for sealing or covering the opening, and a through hole extending to the first surface is formed in the sealing seat;
the end support has an extension arm extending at least partially within the through-hole, with an air channel defined between the extension arm and the through-hole to provide a path for air to enter the reservoir.
17. The nebulizer of claim 16, wherein the air channel comprises an air groove opening in an outer surface of the extension arm and/or an inner surface of the through hole.
18. A nebulizer as claimed in claim 1 or 2, wherein the heating element comprises first and second ends facing away in an axial direction; the heating element further comprises:
a heat generating portion configured to generate joule heat;
a first tooth or wing extending from the heat generating portion toward and terminating at the first end;
a second tooth or wing extending from the heat generating portion toward the second end and terminating at the second end;
the bracket is arranged to provide support to the first and/or second teeth or wings and avoid the heat generating portion.
19. A nebulizer as claimed in claim 3, wherein the heating element comprises first and second ends which face away in an axial direction; the heating element further comprises:
a first coupling portion coupled to the bracket at the first end;
a second coupling portion coupled to the bracket at the second end;
a heat generating portion located between the first and second coupling portions in an axial direction and configured to generate joule heat; the heating part avoids the bracket and is exposed to the airflow channel.
20. An atomizer, comprising:
a tubular element configured to extend in a longitudinal direction of the atomizer;
a reservoir at least partially defined by the tubular member and configured to store a liquid substrate; the liquid storage cavity is provided with an opening;
a heating element located within the tubular element for heating a liquid substrate to generate an aerosol;
a flexible sealing seat configured to cover the open mouth to seal the reservoir, the sealing seat receiving and surrounding at least a portion of the tubular member; and
the end support is used for supporting the sealing seat, the sealing seat is provided with a first surface for sealing or covering the opening, and a through hole extending to the first surface is formed in the sealing seat;
the end support having an extension arm extending at least partially within the through bore; an air channel is defined between the extension arm and the through hole to provide a path for air to enter the reservoir cavity.
21. An electronic atomisation device comprising an atomiser for atomising a liquid substrate to generate an aerosol, and power supply means for powering the atomiser; characterised in that it comprises a nebulizer as claimed in any one of claims 1 to 20.
CN202220773164.8U 2022-04-02 2022-04-02 Atomizer and electronic atomization device Active CN217446658U (en)

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
WO2023186114A1 (en) * 2022-04-02 2023-10-05 深圳市合元科技有限公司 Atomizer and electronic atomization device

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
WO2023186114A1 (en) * 2022-04-02 2023-10-05 深圳市合元科技有限公司 Atomizer and electronic atomization device

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