CN217418091U

CN217418091U - Semi-automatic industry pouring acid device

Info

Publication number: CN217418091U
Application number: CN202221008155.6U
Authority: CN
Inventors: 晏柳; 罗志荣; 张燃; 周丽梅
Original assignee: Sichuan Fanhua Aviation Instrument and Electrical Co Ltd
Current assignee: Sichuan Fanhua Aviation Instrument and Electrical Co Ltd
Priority date: 2022-04-28
Filing date: 2022-04-28
Publication date: 2022-09-13
Anticipated expiration: 2032-04-28

Abstract

The utility model discloses a semi-automatic industrial acid pouring device, which comprises a base, wherein a support frame is arranged on the upper part of the base, two parallel slide rails capable of ascending and descending are arranged on one side of the support frame, a crane capable of sliding back and forth is arranged on the two slide rails, two vertical suspenders are arranged on the lower part of the crane, an acid storage tank capable of being turned over up and down is arranged on the lower parts of the two suspenders through a bearing, a lock hole is arranged on the side wall of the acid storage tank, a lock groove matched with the lock hole is arranged on the suspenders, and when the opening of the acid storage tank is upward, the lock hole and the lock groove can be locked through a lock key; the bottom of the acid storage tank towards one side of the support frame is provided with a fixing lug, a traction rope is fixed in the fixing lug, one end of the traction rope is fixed with the fixing lug, and the other end of the traction rope is arranged in a winding wheel arranged at the top of the support frame. The utility model discloses a process of falling sour all can be accomplished through the device for the acidizing fluid can be kept away from to the workman, stops the acidizing fluid and causes the injury to the workman, has ensured workman's personal safety, and very big degree has reduced workman's intensity of labour.

Description

Semi-automatic industry falls sour device

Technical Field

The utility model relates to a technical field is added to the workshop material of production and processing, specifically indicates a semi-automatic industry pouring acid device.

Background

At present, when nitric acid and sulfuric acid solution are added into a tank body in a surface treatment workshop, an acid tank is lifted, poured and added manually, and the manual acid pouring mode has certain defects.

When the acid is poured manually, two workers are required to lift the acid tank to the edge of the tank at the same time, then the tank body is slowly poured to pour the acid liquid out, and meanwhile, the workers must wear corresponding anti-corrosion articles in the whole acid pouring process. The disadvantages of this manual acid pouring method are: 1. industrial nitric acid and sulfuric acid have strong corrosivity, so that acid liquor can be directly contacted with a human body once a tank body falls, tank liquor splashes or an anti-corrosion product fails, and the human body is injured; 2. the volume of the industrial acid tank is usually 50 liters, the total mass of the tank body and the acid liquid is more than 75kg, and the lifting by workers causes great labor intensity.

SUMMERY OF THE UTILITY MODEL

An object of the utility model is to provide a simple, convenient, the security is high, and can reduce workman intensity of labour's semi-automatic industry acid pouring device.

The utility model discloses a following technical scheme realizes: a semi-automatic industrial acid pouring device comprises a base, wherein a support frame is arranged at the upper part of the base, two parallel slide rails capable of ascending and descending are arranged on one side of the support frame, a crane capable of sliding back and forth is arranged on the two slide rails, two vertical hanging rods are arranged at the lower part of the crane, an acid storage tank capable of being turned over up and down is arranged at the lower part of the two hanging rods through a bearing, a lock hole is formed in the side wall of the acid storage tank, a lock groove matched with the lock hole is formed in the hanging rods, and when the opening of the acid storage tank is upward, the lock hole and the lock groove can be locked through a lock key; the bottom of the acid storage tank towards one side of the support frame is provided with a fixing lug, a traction rope is fixed in the fixing lug, one end of the traction rope is fixed with the fixing lug, and the other end of the traction rope is arranged in a winding wheel arranged at the top of the support frame.

The working principle of the technical scheme is that the acid storage tank is taken by the suspender at the lower part of the crane, and the lock hole and the lock groove are locked by the lock key, so that the acid storage tank is fixed on the suspender, and the process of stably storing acid is realized; when the acid liquor of storing up the acid tank needs to be poured out, slide around on the slide rail through the crane earlier, will store up the acid tank and remove corresponding position, then take off the catch, because store up the acid liquor in storing up the acid tank this moment, the structure big end down on the acid tank is tender consolidated and is kept storing up the acid tank opening and upwards remain stable. At the moment, the slide rail is lifted, the height of the slide rail is adjusted to a proper position, the wire winding wheel is driven to start collecting the traction rope, the traction rope pulls the lower fixing lug of the acid storage tank, the acid storage tank is overturned to one side, the opening of the acid storage tank is downward, and acid liquor is poured out. In the whole acid pouring process, a worker is far away from the acid storage tank, so that the risk of contact between acid liquor and a human body can be completely avoided, the personal safety of the worker is guaranteed, the acid storage tank is not required to be lifted by the worker, and the labor intensity of the worker is reduced.

In order to better realize the utility model discloses, further, still include the actuating mechanism of take-up reel, actuating mechanism includes the gear box to and the motor of drive gear box function.

In order to realize better the utility model discloses, furtherly, two parallels slide rail one end is all through lift cylinder and support frame fixed connection, and the other end is provided with the stopper to the crane.

In order to realize better the utility model discloses, furtherly, support frame rear lower part is provided with the control cabinet, the control cabinet can control the lift of lifting cylinder and the rotation of motor.

In order to realize better the utility model discloses, furtherly, the control cabinet still is provided with wireless remote control module, can realize operating the control cabinet through wireless remote controller, realizes lifting cylinder's lift and the pivoted wireless control of motor.

In order to better realize the utility model discloses, furtherly, the four corners of base lower part is provided with the universal wheel.

In order to better realize the utility model, furthermore, the middle part of the rear side of the supporting frame is symmetrically provided with a handle.

In order to better realize the utility model discloses, furtherly, two side symmetries of crane are provided with the handle.

Compared with the prior art, the utility model, following advantage and beneficial effect have:

(1) the semi-automatic industrial acid-removing device provided by the utility model can complete the acid removing process through the device, so that workers can be far away from the acid storage tank, the acid liquid is prevented from contacting with the human body, the injury of the acid liquid to the workers is avoided, and the personal safety of the workers is ensured;

(2) the utility model discloses a structure sets up rationally, and convenient operation improves the process of original by the workman with the acid tank lifting, realizes the process of mechanical lifting, and very big degree has reduced workman's intensity of labour, has better application prospect, suitable extensive popularization and application.

Drawings

Other features, objects and advantages of the present invention will become more apparent upon reading of the detailed description of non-limiting embodiments with reference to the following drawings:

fig. 1 is a schematic perspective view of the present invention.

Wherein: the device comprises a base, a support frame, a sliding rail, a crane, a boom, a locking groove, an acid storage tank, a locking hole, a locking lug, a locking hole, a locking lug, a locking opening, a locking key, a traction rope, a gear box, a motor, a lifting oil cylinder, a universal wheel, a handle, a control console and a winding wheel, wherein the base is 1, the support frame is 2, the sliding rail is 3, the crane is 4, the boom is 5, the locking groove is 51, the acid storage tank is 6, the locking hole is 61, the fixing lug is 62, the opening is 63, the locking key is 7, the traction rope is 8, the gear box is 9, the motor is 10, the lifting oil cylinder is 11, the universal wheel is 13, the handle is 14, the handle is 15, and the winding wheel is 16.

Detailed Description

Reference will now be made in detail to embodiments of the present invention, examples of which are illustrated in the accompanying drawings, wherein like reference numerals refer to the same or similar elements or elements having the same or similar function throughout. The embodiments described below with reference to the drawings are exemplary only for the purpose of explaining the present invention, and should not be construed as limiting the present invention.

In the description of the present invention, it is to be understood that the terms "center", "longitudinal", "lateral", "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", and the like, indicate orientations or positional relationships based on the orientations or positional relationships shown in the drawings, and are used merely for convenience of description and for simplicity of description, and do not indicate or imply that the device or element being referred to must have a particular orientation, be constructed and operated in a particular orientation, and therefore, should not be construed as limiting the present invention.

In the description of the present invention, it is to be noted that, unless otherwise explicitly specified or limited, the terms "mounted," "connected," and "connected" are to be construed broadly, and may be, for example, fixedly connected, detachably connected, or integrally connected; can be mechanically or electrically connected; they may be connected directly or indirectly through intervening media, or they may be interconnected between two elements. The specific meaning of the above terms in the present invention can be understood in specific cases to those skilled in the art.

Example 1:

the main structure of this embodiment, as shown in fig. 1, includes a base 1, a support frame 2 is disposed on the upper portion of the base 1, two parallel slide rails 3 capable of ascending and descending are disposed on one side of the support frame 2, a crane 4 capable of sliding back and forth is disposed on the two slide rails 3, two vertical booms 5 are disposed on the lower portion of the crane 4, an acid storage tank 6 capable of overturning up and down is mounted on the lower portions of the two booms 5 through a bearing, a lock hole 61 is disposed on the side wall of the acid storage tank 6, a lock groove 51 matched with the lock hole is disposed on the boom 5, and when an opening 63 of the acid storage tank 6 is upward, the lock hole 61 and the lock groove 51 can be locked by a lock key 7; the bottom of the acid storage tank 6 towards one side of the support frame 2 is provided with a fixing lug 62, a traction rope 8 is fixed in the fixing lug 62, one end of the traction rope 8 is fixed with the fixing lug 62, and the other end of the traction rope is arranged in a winding wheel 16 arranged at the top of the support frame 2.

The specific implementation mode is as follows: firstly, two parallel slide rails 3 are lowered, the crane 4 slides on the slide rails 3 to a position where the acid storage tank 6 is convenient to install, then the lower portion of the acid storage tank 6 is installed between the two hanger rods 5 through a bearing, and the locking key 7 is used for locking the locking hole 61 on the acid storage tank 6 with the locking groove 51 on the hanger rod 5, so that the acid storage tank 6 cannot topple over when the crane 4 slides on the slide rails. Then the traction rope 8 is pulled out from the winding wheel 16, one end of the traction rope 8 is fixed with the fixing lug 62 at the lower part of the acid storage tank 6, at the moment, the winding wheel 16 is in a loose state, and the traction rope 8 can be easily pulled out from the winding wheel.

The crane 4 is made to slide on the slide rail 5 until the acid tank edge needs to be reversed, the locking key 7 is taken down, the traction rope 8 is tightened through the winding wheel 16 at the moment, the acid storage tank 6 cannot be rotated at the moment, and the lower part of the acid storage tank 6 is slightly larger than the upper part, so that the acid storage tank 6 can keep the state of opening upwards after the locking key 7 is taken down. Then the slide rail 3 is lifted to drive the crane 4 and the suspender 5 to lift, so that the acid storage tank 6 is lifted until the acid storage tank is lifted to a specified position, the winding wheel 16 is driven to rotate to tighten the traction rope 8, the fixing lug 62 at the lower part of the acid storage tank 6 turns downwards the opening 63 of the acid storage tank 6 under the action of the traction rope 8, and acid liquor in the acid storage tank 6 is poured out.

Example 2:

in this embodiment, a driving mechanism of the winding wheel 8 is further added on the basis of the above embodiment, as shown in fig. 1, the driving mechanism of the winding wheel 16 is further included, and the driving mechanism includes a gear box 9 and a motor 10 for driving the gear box 9 to operate. The traction rope 8 can be controlled more conveniently by additionally arranging the driving mechanism, and when the acid storage tank 6 is dragged to turn over, manual work is not needed, so that the labor intensity of workers is reduced. Because the motor speed is too fast, the pulling process of the traction rope 8 is not easy to control, the gear box 9 is additionally arranged, the speed of the motor 10 for driving the winding wheel 16 is reduced, and the operation process of the winding wheel 16 is easier to control. Other parts of this embodiment are the same as those of the above embodiment, and are not described again.

Example 3:

on the basis of the above embodiments, the present embodiment further defines the lifting structure of the slide rail 3, as shown in fig. 1, two parallel slide rails 3 are fixedly connected to the support frame 2 through the lifting cylinder 11 at one end, and the other end is provided with a limit block for the crane 4. The lifting of the slide rail 3 is realized through the lifting oil cylinder 11 mainly because the lifting oil cylinder 11 is stable, the lifting acting force is large, and the slide rail 3 can be stably lifted from one end of the slide rail 3. The limiting block at the other end of the slide rail 3 is used for preventing the crane 4 from sliding out of the slide rail. Other parts of this embodiment are the same as those of the above embodiment, and are not described again.

Example 4:

in the present embodiment, a control console 15 is further added on the basis of the above embodiments, as shown in fig. 1, the control console 15 is arranged at the lower part of the rear of the support frame 2, and the control console can control the lifting of the lifting cylinder 11 and the rotation of the motor 10. The circuit of the lifting oil cylinder 11 and the motor 10 of the control console 15 is integrated in the support frame 2, and since the circuit control of the lifting oil cylinder 11 and the motor 10 through the control console 15 is very easy to achieve in the field, the internal control circuit structure and the external power supply are not described much here, but the realization of the control process of the lifting oil cylinder 11 and the rotation of the motor 10 through the control console 15 is not affected by the technical personnel in the field. Other parts of this embodiment are the same as those of the above embodiment, and are not described again.

Example 5:

on the basis of the above embodiments, the present embodiment further defines the structure of the console 15, and the console 15 is further provided with a wireless remote control module, which can operate the console 15 through a wireless remote controller, so as to realize wireless control of the lifting cylinder 11 and the rotation of the motor 10. In order to ensure that the operator is far away from the acid liquor as far as possible, a wireless remote control module is additionally arranged on the console 15, and the console 15 is remotely operated by using a wireless remote controller, which can be easily realized by the technical personnel in the field, so that the technology is not described too much, but the implementation process of the technology is not influenced. Other parts of this embodiment are the same as those of the above embodiment, and are not described again.

Example 6:

in the present embodiment, the structure of the base 1 is further limited on the basis of the above-mentioned embodiments, and as shown in fig. 1, universal wheels 12 are provided at four corners of the lower portion of the base 1. The universal wheel 12 is arranged at the lower part of the base 1, so that the whole semi-automatic industrial acid pouring device can be conveniently pushed to move, and the device is kept at a position suitable for pouring acid. Other parts of this embodiment are the same as those of the above embodiment, and are not described again.

Example 7:

in this embodiment, a grip 13 is further added to the above embodiment, and as shown in fig. 1, the grip 13 is symmetrically arranged at the middle part of the rear side of the supporting frame 2. The handle 13 is additionally arranged on the support frame 2, so that the whole semi-automatic industrial acid pouring device is conveniently pushed to move. Other parts of this embodiment are the same as those of the above embodiment, and are not described again.

Example 8:

in this embodiment, on the basis of the above embodiment, a handle 14 is further added, and as shown in fig. 1, the handles 14 are symmetrically arranged on two sides of the crane 4. Handles 14 are additionally arranged on both sides of the crane 4 for facilitating the sliding of the crane 4 on the slide rails 3. Other parts of this embodiment are the same as those of the above embodiment, and are not described again.

It is understood that the working principle and working process of the semi-automatic industrial acid pouring device structure according to an embodiment of the present invention, such as the universal wheel 12 and the handle 14, are well known in the art and will not be described in detail herein.

While embodiments of the present invention have been shown and described, it will be understood by those of ordinary skill in the art that: various changes, modifications, substitutions and alterations can be made to the embodiments without departing from the principles and spirit of the invention, the scope of which is defined by the claims and their equivalents.

Claims

1. The semi-automatic industrial acid pouring device is characterized by comprising a base (1), wherein a support frame (2) is arranged on the upper portion of the base (1), two parallel slide rails (3) capable of ascending and descending up and down are arranged on one side of the support frame (2), a crane (4) capable of sliding back and forth is arranged on the two slide rails (3), two vertical suspenders (5) are arranged on the lower portion of the crane (4), an acid storage tank (6) capable of overturning up and down is mounted on the lower portions of the two suspenders (5) through a bearing, a lock hole (61) is formed in the side wall of the acid storage tank (6), a lock groove (51) matched with the lock hole is formed in the suspenders (5), and when an opening (63) of the acid storage tank (6) faces upwards, the lock hole (61) and the lock groove (51) can be locked through a lock key (7); the bottom of the acid storage tank (6) towards one side of the support frame (2) is provided with a fixing lug (62), a traction rope (8) is fixed in the fixing lug (62), one end of the traction rope (8) is fixed with the fixing lug (62), and the other end of the traction rope is arranged in a winding wheel (16) arranged at the top of the support frame (2).

2. A semi-automatic industrial acid pouring device according to claim 1, further comprising a driving mechanism of the wire winding wheel (16), wherein the driving mechanism comprises a gear box (9), and a motor (10) for driving the gear box (9) to operate.

3. The semi-automatic industrial acid pouring device according to claim 2, wherein one end of each of the two parallel slide rails (3) is fixedly connected with the support frame (2) through a lifting oil cylinder (11), and the other end is provided with a limit block for the crane (4).

4. A semi-automatic industrial acid pouring device according to claim 3, wherein a control console (15) is arranged at the rear lower part of the support frame (2), and the control console (15) can control the lifting of the lifting oil cylinder (11) and the rotation of the motor (10).

5. A semi-automatic industrial acid pouring device according to claim 4, wherein the console (15) is further provided with a wireless remote control module, and the console (15) can be operated through a wireless remote controller to realize wireless control of the lifting oil cylinder (11) and the rotation of the motor (10).

6. The semi-automatic industrial acid pouring device according to any one of claims 1 to 5, wherein universal wheels (12) are arranged at four corners of the lower portion of the base (1).

7. The semi-automatic industrial acid pouring device as claimed in claim 6, wherein the middle part of the rear side of the support frame (2) is symmetrically provided with handles (13).

8. A semi-automatic industrial acid pouring device according to any one of claims 1 to 5, characterized in that handles (14) are symmetrically arranged on two sides of the crane (4).