CN217417347U - Hidden-crack preventing device for installation of photovoltaic module junction box - Google Patents

Hidden-crack preventing device for installation of photovoltaic module junction box Download PDF

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Publication number
CN217417347U
CN217417347U CN202221334007.3U CN202221334007U CN217417347U CN 217417347 U CN217417347 U CN 217417347U CN 202221334007 U CN202221334007 U CN 202221334007U CN 217417347 U CN217417347 U CN 217417347U
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China
Prior art keywords
photovoltaic module
jacking
supporting
junction box
bearing
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CN202221334007.3U
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Chinese (zh)
Inventor
程志桓
孙国俊
钱洪强
姚庆丰
任慧雪
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Shandong Tenghui New Energy Technology Co ltd
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Shandong Tenghui New Energy Technology Co ltd
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Priority to CN202221334007.3U priority Critical patent/CN217417347U/en
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Abstract

Latent device that splits is prevented in installation of photovoltaic module terminal box belongs to photovoltaic module terminal box installation auxiliary assembly technical field. The supporting bracket (9) is arranged between the input device and the output device, a plurality of supporting cantilevers (10) are arranged on the side portion of the supporting bracket (9), the input device and the output device are arranged at intervals, an interval for accommodating the supporting cantilevers (10) is formed between the input device and the output device, the rotating device is installed on the lifting device, and the supporting bracket (9) is installed on the rotating device. The hidden-crack-preventing device for the photovoltaic module junction box is convenient for workers to install the junction boxes on two sides of the photovoltaic module, the workers do not need to move to install the junction boxes on two sides of the photovoltaic module, the junction boxes are convenient and quick to install, and the labor intensity of the workers is reduced.

Description

Hidden-crack preventing device for installation of photovoltaic module junction box
Technical Field
Latent device that splits is prevented in installation of photovoltaic module terminal box belongs to photovoltaic module terminal box installation auxiliary assembly technical field.
Background
In the production process of the photovoltaic module, the junction box needs to be installed on the photovoltaic module, for some photovoltaic modules with large sizes, the junction boxes need to be installed on two sides of the photovoltaic module, the size of the photovoltaic module is large, workers need to move to the other side of the photovoltaic module and install the junction boxes again after installing the junction boxes on one side, the labor intensity of the workers is greatly increased, and the workers need to bypass the conveyer belt to install the junction boxes on the other side due to the fact that the photovoltaic module is conveyed through the conveyer belt, and the installation speed of the junction boxes is low. In addition, the junction box is usually pressed hard during installation, the middle of the photovoltaic module is usually suspended during conveying, the photovoltaic module is easily warped during installation of the junction box, and the photovoltaic module is hidden and cracked.
Disclosure of Invention
The to-be-solved technical problem of the utility model is: the defect of the prior art is overcome, a photovoltaic module on the conveying line can be lifted, the photovoltaic module is driven to rotate, and the hidden crack preventing device is installed on the photovoltaic module junction box of the junction boxes installed on the two sides of the photovoltaic module by workers conveniently.
The utility model provides a technical scheme that its technical problem adopted is: this hidden device that splits is prevented in installation of photovoltaic module terminal box, its characterized in that: the device comprises an input device, an output device, a lifting device, a rotating device and a bearing bracket, wherein the bearing bracket is arranged between the input device and the output device, a plurality of bearing cantilevers are arranged on the side portion of the bearing bracket, the input device and the output device are arranged at intervals, an interval for accommodating the bearing cantilevers is formed between the input device and the output device, the rotating device is installed on the lifting device, and the bearing bracket is installed on the rotating device.
Preferably, the rotating device comprises a main shaft and a rotating motor, the main shaft is rotatably arranged on the lifting device, the main shaft is connected with the support bracket and drives the support bracket to synchronously rotate, and the rotating motor is connected with the main shaft.
Preferably, the input device is an input synchronous belt, the output device is an output synchronous belt, and the input synchronous belt and the output synchronous belt are arranged on two sides of the bearing bracket.
Preferably, the lifting device is used for lifting the supporting cantilever and arranged between the input device and the output device.
Preferably, the jacking device include jacking cylinder and jacking frame, the jacking frame is less than the setting of bearing cantilever, the jacking cylinder links to each other with the jacking frame to drive its lift.
Preferably, the jacking frame is a groove with an upward opening.
Preferably, the jacking device further comprises jacking rods, the jacking rods are installed at the top of the jacking frame, and a plurality of jacking rods are arranged at intervals.
Preferably, the device further comprises a supporting device, and one end of each supporting cantilever, which is far away from the supporting bracket, is provided with the supporting device.
Preferably, the supporting device include layer board and bearing cylinder, the bearing cylinder is installed on the bearing cantilever, the layer board is installed on the piston rod of bearing cylinder to go up and down along with it is synchronous.
Preferably, still include the layer board guiding axle, layer board guiding axle slidable installs on the bearing cantilever, layer board guiding axle and layer board fixed connection.
Compared with the prior art, the utility model discloses the beneficial effect who has is:
this hidden photovoltaic module terminal box installation prevents that input device of device splits accepts the photovoltaic module on the transfer chain, output device can send back the photovoltaic module of having installed the terminal box to the transfer chain once more, elevating gear carries out the jacking with the photovoltaic module of input device input through the support bracket, rotary device can drive photovoltaic module and rotate, with the terminal box of convenient staff's installation in photovoltaic module's both sides, do not need the staff to remove the installation that can realize the terminal box of photovoltaic module both sides, terminal box simple to operate is quick, and staff's intensity of labour has been alleviateed.
Drawings
Fig. 1 is a schematic front view of a photovoltaic module junction box installation anti-subfissure device.
Fig. 2 is a schematic top view of the photovoltaic module junction box installation anti-subfissure device.
Figure 3 is a schematic front view of the support cantilever supporting the photovoltaic module.
In the figure: 1. the device comprises a rack 2, an input synchronous belt 3, an output synchronous belt 4, a lifting cylinder 5, a rotating motor 6, a lifting frame 7, a lifting guide rail 8, a turntable 9, a bearing bracket 10, a bearing cantilever 11, a bearing plate 12, a bearing cylinder 13, a bearing plate guide shaft 14, a photovoltaic module 15, a junction box 16, a lifting frame 17, a lifting frame guide shaft 18, a lifting cylinder 19, a lifting rod 20 and a main shaft.
Detailed Description
The present invention is further described with reference to specific embodiments, however, it will be understood by those skilled in the art that the detailed description given herein with respect to the drawings is for better explanation and that the present invention is necessarily to be construed as limited to those embodiments, and equivalents or common means thereof will not be described in detail but will fall within the scope of the present application.
Fig. 1 to 3 are preferred embodiments of the present invention, and the present invention will be further explained with reference to fig. 1 to 3.
The hidden crack preventing device for mounting the junction box of the photovoltaic module comprises an input device, an output device, a lifting device, a rotating device and a bearing bracket 9, wherein the bearing bracket 9 is arranged between the input device and the output device, a plurality of bearing cantilevers 10 are arranged on the side portion of the bearing bracket 9, the input device and the output device are arranged at intervals, an interval for accommodating the bearing cantilevers 10 is formed between the input device and the output device, the rotating device is mounted on the lifting device, and the bearing bracket 9 is mounted on the rotating device. This hidden photovoltaic module terminal box installation prevents that input device of device splits accepts photovoltaic module 14 on the transfer chain, output device can send back photovoltaic module 14 of having installed the terminal box to the transfer chain once more on, elevating gear carries out the jacking with the photovoltaic module 14 of input device input through supporting bracket 9, rotary device can drive photovoltaic module 14 and rotate, in order to make things convenient for the staff to install terminal box 15 in photovoltaic module 14's both sides, do not need the staff to remove and can realize the installation of the terminal box 15 of photovoltaic module 14 both sides, terminal box 15 simple to operate is quick, and the intensity of labour of staff has been alleviateed.
Specifically, the method comprises the following steps: as shown in FIGS. 1-2: the hidden crack preventing device for mounting the photovoltaic module junction box further comprises a rack 1, a jacking device and a supporting device. In this embodiment, input device is input hold-in range 2, and output device is output hold-in range 3, and input hold-in range 2 all installs in frame 1 with output hold-in range 3, and the output of input hold-in range 2 sets up with output hold-in range 3's input interval to form the space that holds bearing cantilever 10 whereabouts between input hold-in range 2 and output hold-in range 3. The input synchronous belt 2 and the output synchronous belt 3 are arranged side by side and at intervals and correspond to the plurality of input synchronous belts 2 and the plurality of output synchronous belts 3 one to one. In this embodiment, two input timing belts 2 and two output timing belts 3 are provided on both sides of the support bracket 9. Jacking device installs in frame 1, and jacking device sets up the front side in frame 1, and jacking device sets up between input hold-in range 2 and output hold-in range 3, rotates to the front side when bearing cantilever 10 to just to the time with jacking device, jacking device carries out the jacking to the one end that bearing cantilever 10 kept away from bearing bracket 9, and bearing cantilever 10 slope when avoiding pressing terminal box 15 leads to photovoltaic module 14 to produce latent splitting. The one end that each bearing cantilever 10 kept away from supporting bracket 9 all installs supporting device, and supporting device can be for carrying out the jacking to photovoltaic module 14's terminal box installation department, photovoltaic module 14 warpage and produce hidden splitting when avoiding installing terminal box 15.
The supporting cantilevers 10 are arranged at intervals around the supporting bracket 9, in this embodiment, four supporting cantilevers 10 are evenly arranged at intervals around the supporting bracket 9.
The lifting device comprises a lifting cylinder 4 and a lifting frame 6, a vertical lifting guide rail 7 is arranged at the middle part of the rack 1, the lifting frame 6 can be slidably arranged on the lifting guide rail 7, the lifting cylinder 4 is vertically arranged on the rack 1, and a piston rod of the lifting cylinder 4 is connected with the lifting frame 6 and pushes the lifting frame to lift.
The rotating device comprises a rotating motor 5, a turntable 8 and a main shaft 20, the main shaft 20 is vertically arranged, the upper end of the main shaft 20 is coaxially connected with the turntable 8 and drives the turntable 8 to rotate, the lower end of the main shaft 20 can slidably penetrate through the rack 1 and then is rotatably connected with the lifting frame 6, and the bottom end of the main shaft 20 is installed on the lifting frame 6 through a slewing bearing. The rotating motor 5 is arranged on the lifting frame 6, the output shaft of the rotating motor 5 is provided with a driving gear, the main shaft 20 is coaxially provided with a driven gear, and the driving gear is meshed with the driven gear so as to drive the main shaft 20 to rotate. The supporting bracket 9 is a square frame, and the supporting bracket 9 is arranged on the upper side of the turntable 8 and synchronously rotates along with the turntable 8.
The supporting device comprises a supporting plate 11 and a supporting cylinder 12, the supporting cylinder 12 is vertically installed on a corresponding supporting cantilever 10, a piston rod of the supporting cylinder 12 is arranged upwards, the supporting plate 11 is installed on the piston rod of the supporting cylinder 12 and goes up and down along with the supporting plate, the supporting cylinder 12 supports a junction box installation position of the photovoltaic component 14 through the supporting plate 11, and therefore the photovoltaic component 14 is prevented from being warped and hidden and cracked.
The supporting device further comprises a supporting plate guide shaft 13, the supporting plate guide shaft 13 is vertically arranged, the supporting plate guide shaft 13 can be slidably arranged on the corresponding supporting cantilever 10, the top of the supporting plate guide shaft 13 is fixedly connected with the supporting plate 11, the supporting plate guide shaft 13 is symmetrically arranged on two sides of the supporting cylinder 12, and therefore the supporting plate 11 can be guided, the supporting plate 11 is guaranteed to linearly lift, the supporting plate 11 is reliably attached to the photovoltaic assembly 14, and the supporting plate 11 is prevented from damaging the photovoltaic assembly 14.
As shown in fig. 3: the jacking device comprises a jacking frame 16 and a jacking cylinder 18, the jacking cylinder 18 is vertically installed on the rack 1, a piston rod of the jacking cylinder 18 is arranged upwards, and the jacking frame 16 is installed on the piston rod of the jacking cylinder 18 and synchronously ascends and descends along with the jacking cylinder 18. When the support jib 10 is pivoted to the upper side of the lifting frame 16, the lifting cylinder 18 pushes the lifting frame 16 to rise and supports the end of the support jib 10 remote from the support bracket 9 by means of the lifting frame 16. Jacking frame 16 is the cell type that the opening is up, when bearing cantilever bracket 10, and bearing cylinder 12 and layer board guiding axle 13 can stretch into in jacking frame 16 to avoid causing the hindrance to the jacking of jacking frame 16.
This jacking device still includes jacking rod 19, and jacking rod 19 horizontal installation is at the top of jacking frame 16, and when bearing cantilever 10 rotated to the 16 upside of support bracket, jacking rod 19 set up with bearing cantilever 10 is perpendicular, carries out the jacking to bearing cantilever 10 through jacking rod 19, and bearing cantilever 10 slope when avoiding pressing leads to photovoltaic module 14 hidden splitting.
Jacking device still includes jacking frame guiding axle 17, and jacking frame guiding axle 17 slidable installs in frame 1, and the vertical setting of jacking frame guiding axle 17, the top and the 16 fixed connection of jacking frame guiding axle 17, jacking frame guiding axle 17 have the symmetry to set up two in 18 both sides of jacking cylinder to guarantee that jacking frame 16 straight line goes up and down.
The working method of the photovoltaic module junction box installation anti-subfissure device comprises the following steps: the input synchronous belt 2 receives the photovoltaic module 14 on the conveying line, the photovoltaic module 14 is conveyed to the position above the bearing bracket 9, then the lifting air cylinder 4 drives the bearing bracket 9 to ascend through the lifting frame 6, the photovoltaic module 14 is separated from the input synchronous belt 2, the rotating motor 5 drives the bearing bracket 9 to rotate through the rotary disc 8 at the moment until the position of the photovoltaic module mounting junction box rotates to the front side, and then the lifting air cylinder 4 resets. The bearing cylinder 12 on the corresponding bearing cantilever 10 at this moment pushes the supporting plate 11 to rise and supports the bottom that is at the junction box installation part of the photovoltaic module 14, and the jacking cylinder 18 drives the jacking frame 16 to rise and supports the bottom at the bearing cantilever 10, and the staff installs the junction box 15 on the photovoltaic module 14 at this moment.
After the junction box 15 is installed, the jacking cylinder 18 and the bearing cylinder 12 are reset, meanwhile, the lifting cylinder 4 jacks the bearing bracket 9 again, the rotating motor 5 drives the bearing bracket 9 to rotate 180 degrees, and then the lifting cylinder 4 resets. The corresponding support cylinder 12 and jacking cylinder 18 on the support boom 10 are again actuated to complete the installation of the junction box 15 on the other side of the photovoltaic module 14.
After the installation is accomplished, jacking cylinder 18 and bearing cylinder 12 reset once more to make photovoltaic module 14 fall to input hold-in range 2 and output hold-in range 3 on, input hold-in range 2 and output hold-in range 3 synchronization motion, and carry photovoltaic module 14 that will install terminal box 15 to the transfer chain once more on.
While the invention has been described with reference to a preferred embodiment, it will be understood by those skilled in the art that various changes in form and details may be made therein without departing from the spirit and scope of the invention. However, any simple modification, equivalent change and modification made to the above embodiments according to the technical substance of the present invention still belong to the protection scope of the technical solution of the present invention.

Claims (10)

1. Latent device that splits is prevented in installation of photovoltaic module terminal box, its characterized in that: the device comprises an input device, an output device, a lifting device, a rotating device and a bearing bracket (9), wherein the bearing bracket (9) is arranged between the input device and the output device, a plurality of bearing cantilevers (10) are arranged on the side portion of the bearing bracket (9), the input device and the output device are arranged at intervals, an interval for accommodating the bearing cantilevers (10) is formed between the input device and the output device, the rotating device is installed on the lifting device, and the bearing bracket (9) is installed on the rotating device.
2. The photovoltaic module junction box installation subfissure prevention device as claimed in claim 1, wherein: the rotating device comprises a main shaft (20) and a rotating motor (5), the main shaft (20) is rotatably arranged on the lifting device, the main shaft (20) is connected with the bearing bracket (9) and drives the bearing bracket to synchronously rotate, and the rotating motor (5) is connected with the main shaft (20).
3. The photovoltaic module junction box installation subfissure prevention device as claimed in claim 1, wherein: the input device is an input synchronous belt (2), the output device is an output synchronous belt (3), and the two sides of the bearing bracket (9) are provided with the input synchronous belt (2) and the output synchronous belt (3).
4. The photovoltaic module junction box installation subfissure prevention device as claimed in claim 1, wherein: the device further comprises a jacking device used for jacking the bearing cantilever (10), and the jacking device is arranged between the input device and the output device.
5. The photovoltaic module junction box installation subfissure prevention device as claimed in claim 4, wherein: the jacking device comprises a jacking cylinder (18) and a jacking frame (16), the jacking frame (16) is lower than the bearing cantilever (10) and is connected with the jacking frame (16) through the jacking cylinder (18) and drives the jacking frame to lift.
6. The photovoltaic module junction box installation subfissure prevention device as claimed in claim 5, wherein: the jacking frame (16) is a groove with an upward opening.
7. The photovoltaic module junction box installation subfissure prevention device as claimed in claim 5, wherein: the jacking device further comprises jacking rods (19), the jacking rods (19) are installed at the top of the jacking frame (16), and a plurality of jacking rods (19) are arranged at intervals.
8. The photovoltaic module junction box installation subfissure prevention device as claimed in claim 1 or 4, wherein: the device also comprises a supporting device, and the supporting device is arranged at one end of each supporting cantilever (10) far away from the supporting bracket (9).
9. The photovoltaic module junction box installation subfissure prevention device of claim 8, wherein: the supporting device comprises a supporting plate (11) and a supporting cylinder (12), wherein the supporting cylinder (12) is installed on a supporting cantilever (10), and the supporting plate (11) is installed on a piston rod of the supporting cylinder (12) and is lifted synchronously along with the supporting cylinder.
10. The photovoltaic module junction box installation subfissure prevention device of claim 9, wherein: the device is characterized by further comprising a supporting plate guide shaft (13), wherein the supporting plate guide shaft (13) is slidably arranged on the supporting cantilever (10), and the supporting plate guide shaft (13) is fixedly connected with the supporting plate (11).
CN202221334007.3U 2022-05-31 2022-05-31 Hidden-crack preventing device for installation of photovoltaic module junction box Active CN217417347U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN202221334007.3U CN217417347U (en) 2022-05-31 2022-05-31 Hidden-crack preventing device for installation of photovoltaic module junction box

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN202221334007.3U CN217417347U (en) 2022-05-31 2022-05-31 Hidden-crack preventing device for installation of photovoltaic module junction box

Publications (1)

Publication Number Publication Date
CN217417347U true CN217417347U (en) 2022-09-13

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ID=83191662

Family Applications (1)

Application Number Title Priority Date Filing Date
CN202221334007.3U Active CN217417347U (en) 2022-05-31 2022-05-31 Hidden-crack preventing device for installation of photovoltaic module junction box

Country Status (1)

Country Link
CN (1) CN217417347U (en)

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