CN217414803U - Compound membrane combined system that drenches of enhancement mode multilayer - Google Patents
Compound membrane combined system that drenches of enhancement mode multilayer Download PDFInfo
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- CN217414803U CN217414803U CN202123391684.7U CN202123391684U CN217414803U CN 217414803 U CN217414803 U CN 217414803U CN 202123391684 U CN202123391684 U CN 202123391684U CN 217414803 U CN217414803 U CN 217414803U
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Abstract
The utility model relates to an enhanced multilayer composite laminating system, which comprises a laminating device (1), a pay-off rack device (2) arranged at the left side of the laminating device (1) and a second unreeling device (3) arranged at the right side of the laminating device (1); the laminating device (1) comprises a base (101), a pattern roller (102) rotatably arranged on the base (101), a polyurethane roller (103) and a cooling roller (104) which are arranged on the base (101) in a sliding manner, a wire wheel set (105) and a second corona device (106) which are arranged on the base (101), and an extrusion system (107) arranged above the base (101); a plurality of pay-off frames (201) are arranged on the pay-off device (2); the second unreeling device (3) comprises two unreeling frames (301) which are arranged in parallel. The utility model has simple production process, less production links and low production cost.
Description
Technical Field
The utility model relates to a compound membrane combined system that drenches of enhancement mode multilayer belongs to and drenches membrane production facility technical field.
Background
The continuous fiber reinforced composite material has the advantages of light weight, high strength, easy processing, long service life, diversification, recoverability, corrosion resistance, fatigue resistance and the like, is a new generation of high-performance composite material, and is applied to multiple industry fields. In order to improve the bonding force between fibers and resin and enable the fibers to be distributed in the resin more uniformly and more densely, the conventional continuous fiber reinforced composite material is generally subjected to fiber pretreatment, then is pre-impregnated to combine the fibers and the resin into fiber reinforced resin, namely a pre-impregnated tape, and then is subjected to laminating compounding with a barrier film base material, so that the production process is multiple and the process is complex.
Chinese patent CN202110956483.2 is a high-resistance heat-insulation plastic unidirectional prepreg tape and a preparation method thereof, wherein, firstly, fibers and resin are impregnated by a drenching film to form the prepreg tape, then the upper layer and the lower layer of the prepreg tape are coated with glue and hot melt composite barrier films, and finally a high-barrier fiber reinforced composite material is formed; under the condition of producing simple strip continuous fiber reinforced multilayer composite materials, the production process has the advantages of long process flow, complex process, large equipment investment and higher production cost.
Disclosure of Invention
An object of the utility model is to overcome above-mentioned not enough, provide a simple, the production link of process flow is few, low in production cost's compound membrane combined system that drenches of enhancement mode multilayer.
The purpose of the utility model is realized like this:
an enhanced multilayer composite laminating composite system comprises a laminating device, a pay-off rack arranged on the left side of the laminating device and a second pay-off device arranged on the right side of the laminating device;
the film laminating device comprises a base, a pattern roller rotationally arranged on the base, a polyurethane roller and a cooling roller which are slidably arranged on the base, a wire wheel group and a second corona device which are arranged on the base, and an extrusion system arranged above the base; the polyurethane roller is rotatably arranged on a sliding seat, and the sliding seat is arranged on a lower linear guide rail on the base in a sliding manner; the cooling roller is rotatably arranged on the roller seat, and the roller seat is arranged on the upper linear guide rail on the sliding seat in a sliding manner; a lower oil cylinder is hinged between the sliding seat and the base, and an upper oil cylinder is hinged between the roller seat and the sliding seat; a discharge port of the extrusion system is positioned above the space between the pattern roller and the polyurethane roller;
a plurality of pay-off frames are arranged on the pay-off frames, and reinforced fiber rolls are arranged on the pay-off frames;
the second unreeling device comprises two unreeling frames which are arranged in parallel, and one unreeling frame is used and the other unreeling frame is standby.
The utility model relates to a compound membrane combined system that drenches of enhancement mode multilayer, still be equipped with tension adjusting device on the base, contain the cylinder of vertical setting and install the tension gyro wheel at the cylinder expansion end.
The utility model relates to a compound membrane combined system that drenches of enhancement mode multilayer, still be equipped with the side cut device on the base.
The utility model relates to a compound membrane combined system that drenches of enhancement mode multilayer, extrusion system contains hopper, heating extrusion device and extrusion die, and wherein extrusion die uses T type elastic mold.
The utility model relates to a compound membrane combined system that drenches of enhancement mode multilayer, reinforcing fiber rolls up to carbon fiber, glass fiber or aramid fiber.
Compared with the prior art, the beneficial effects of the utility model are that:
the utility model discloses a with reinforcing fiber, melting resin direct accomplish the fibre between upper and lower two-layer substrate drench the membrane impregnating resin when combining with upper and lower layer substrate composite become the fibre reinforced composite who has upper and lower barrier layer, production simple process, production link are few, low in production cost.
Drawings
Fig. 1 is a schematic structural diagram of an enhanced multilayer composite laminating system of the present invention.
Fig. 2 is a schematic diagram of a local amplification structure of an enhanced multilayer composite laminating system of the present invention.
Wherein:
the film laminating device comprises a film laminating device 1, a paying-off device 2 and a second unreeling device 3;
the device comprises a base 101, a pattern roller 102, a polyurethane roller 103, a cooling roller 104, a wire wheel group 105, a second corona device 106, an extrusion system 107, a sliding seat 108, a lower linear guide rail 109, a roller seat 110, an upper linear guide rail 111, a lower oil cylinder 112, an upper oil cylinder 113, a tension adjusting device 114, an air cylinder 115, a tension roller 116, a hopper 117, a heating extrusion device 118, an extrusion die head 119 and an edge cutting device 120;
the reinforced plastic composite material comprises a first base material 100, reinforced fibers 200, a second base material 300, a pay-off rack 201, a reinforced fiber roll 202 and a pay-off rack 301.
Detailed Description
Referring to fig. 1-2, the utility model relates to an enhanced multilayer composite laminating system, which comprises a laminating device 1, a pay-off device 2 arranged on the left side of the laminating device 1, and a second unreeling device 3 arranged on the right side of the laminating device 1;
the laminating device 1 comprises a base 101, a pattern roller 102 rotationally arranged on the base 101, a polyurethane roller 103 and a cooling roller 104 which are arranged on the base 101 in a sliding manner, a wire wheel set 105 arranged on the base 101, a second corona device 106, a tension adjusting device 114 and an edge cutting device 120, and an extrusion system 107 arranged above the base 101; the polyurethane roller 103 is rotatably arranged on a sliding seat 108, and the sliding seat 108 is arranged on a lower linear guide rail 109 on the base 101 in a sliding manner; the cooling roller 104 is rotatably mounted on a roller seat 110, and the roller seat 110 is arranged on an upper linear guide rail 111 on a sliding seat 108 in a sliding manner; a lower oil cylinder 112 is hinged between the sliding seat 108 and the base 101, and an upper oil cylinder 113 is hinged between the roller seat 110 and the sliding seat 108; the extrusion system 107 comprises a hopper 117, a heating extrusion device 118 and an extrusion die head 119, wherein the extrusion die head 119 uses a T-shaped elastic die, and a discharge port of the extrusion system 107 is positioned above the space between the embossing roller 102 and the polyurethane roller 103; the tension adjusting device 114 comprises a vertically arranged air cylinder 115 and a tension roller 116 arranged at the movable end of the air cylinder 115;
a plurality of pay-off frames 201 are arranged on the pay-off device 2, reinforced fiber rolls 202 are arranged on the pay-off frames 201, and the reinforced fiber rolls 202 are carbon fibers, glass fibers or aramid fibers;
the second unwinding device 3 comprises two unwinding frames 301 arranged in parallel, and one unwinding frame is used and the other unwinding frame is standby.
The fiber reinforced composite material is formed by winding, molding or pultrusion molding processes of a reinforced fiber material, such as glass fiber, carbon fiber, aramid fiber and the like, and a matrix material, and is used for ensuring the combination of the fiber and the resin.
In operation, the first substrate 100 enters between the polyurethane roller 103 and the embossing roller 102 of the laminating device 1; the reinforced fiber 200 is paid out from a reinforced fiber roll 202 on a pay-off rack 201, guided by a guide wire wheel set 105, enters between the polyurethane roller 103 and the embossing roller 102, and is positioned on the upper layer of the first base material 100; the second base material 300 is discharged from a unwinding frame 301 of the second unwinding device 3, guided, enters a second corona device 106 for corona treatment, then enters a space between the polyurethane roller 103 and the embossing roller 102, and is positioned on the upper layer of the reinforced fiber 200; after being heated and melted by an extrusion system, the PP or PE plastic falls between the reinforcing fiber 200 and the second base material through the casting of an extrusion die head 119; under the clamping and cooling of the polyurethane roller 103 and the pattern roller 102, the first base material 100, the reinforcing fibers 200, the molten PP or PE and the second base material are compounded, and the first base material 100 and the second base material 200 are upper and lower surface layers, and the fiber reinforced composite film combining the reinforcing fibers 200 and the solidified PP or PE is arranged in the middle.
The pressing force between the polyurethane roller 103 and the embossing roller 102 can be controlled by adjusting the lower oil cylinder 112, so that the stable laminating compounding process is ensured; the clamping force between the cooling roller 104 and the polyurethane roller 103 can be controlled by adjusting the upper oil cylinder 113, and the cooling effect of the polyurethane roller 103 is ensured.
In addition: it should be noted that the above-mentioned embodiment is only a preferred embodiment of the present patent, and any modification or improvement made by those skilled in the art based on the above-mentioned conception is within the protection scope of the present patent.
Claims (5)
1. The utility model provides a compound membrane combined system that drenches of enhancement mode multilayer which characterized in that: the enhanced multilayer composite laminating compounding system comprises a laminating device (1), a pay-off device (2) arranged on the left side of the laminating device (1) and a second unreeling device (3) arranged on the right side of the laminating device;
the laminating device (1) comprises a base (101), a pattern roller (102) rotatably arranged on the base (101), a polyurethane roller (103) and a cooling roller (104) which are arranged on the base (101) in a sliding manner, a wire wheel set (105) and a second corona device (106) which are arranged on the base (101), and an extrusion system (107) arranged above the base (101); the polyurethane roller (103) is rotatably arranged on a sliding seat (108), and the sliding seat (108) is arranged on a lower linear guide rail (109) on the base (101) in a sliding manner; the cooling roller (104) is rotatably arranged on a roller seat (110), and the roller seat (110) is arranged on an upper linear guide rail (111) on a sliding seat (108) in a sliding manner; a lower oil cylinder (112) is hinged between the sliding seat (108) and the base (101), and an upper oil cylinder (113) is hinged between the roller seat (110) and the sliding seat (108); the discharge port of the extrusion system (107) is positioned above the space between the embossing roller (102) and the polyurethane roller (103);
a plurality of pay-off frames (201) are arranged on the pay-off device (2), and reinforced fiber rolls (202) are arranged on the pay-off frames (201);
the second unreeling device (3) comprises two unreeling frames (301) which are arranged in parallel, and one unreeling frame is used and the other unreeling frame is standby.
2. The reinforced multilayer composite laminate composite system of claim 1, wherein: the base (101) is further provided with a tension adjusting device (114) which comprises a vertically arranged air cylinder (115) and a tension roller (116) arranged at the movable end of the air cylinder (115).
3. The reinforced multilayer composite laminate composite system of claim 1, wherein: the base (101) is further provided with an edge cutting device (120).
4. The reinforced multilayer composite laminate composite system of claim 1, wherein: the extrusion system (107) comprises a hopper (117), a heated extrusion device (118), and an extrusion die (119), wherein the extrusion die (119) uses a T-shaped elastic die.
5. The reinforced multilayer composite laminate composite system of claim 1, wherein: the reinforced fiber roll (202) is made of carbon fiber, glass fiber or aramid fiber.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202123391684.7U CN217414803U (en) | 2021-12-31 | 2021-12-31 | Compound membrane combined system that drenches of enhancement mode multilayer |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202123391684.7U CN217414803U (en) | 2021-12-31 | 2021-12-31 | Compound membrane combined system that drenches of enhancement mode multilayer |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN217414803U true CN217414803U (en) | 2022-09-13 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202123391684.7U Active CN217414803U (en) | 2021-12-31 | 2021-12-31 | Compound membrane combined system that drenches of enhancement mode multilayer |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN217414803U (en) |
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2021
- 2021-12-31 CN CN202123391684.7U patent/CN217414803U/en active Active
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