CN217413377U - Two-position all-in-one machine standing type gantry machining device - Google Patents
Two-position all-in-one machine standing type gantry machining device Download PDFInfo
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- CN217413377U CN217413377U CN202221570618.8U CN202221570618U CN217413377U CN 217413377 U CN217413377 U CN 217413377U CN 202221570618 U CN202221570618 U CN 202221570618U CN 217413377 U CN217413377 U CN 217413377U
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Abstract
The utility model relates to the technical field of numerical control machine tools, and discloses a two-position integrated machine standing type gantry machining device, which comprises a machine tool base, wherein two sides of the top of the machine tool base are provided with standing type gantry machining equipment; the machine station type gantry machining equipment comprises two beam upright columns, a movable beam and a z-axis machine head group, the beam moving and gantry upright column moving structures are adopted to support machining of ultra-large workpieces with ultra-weight and ultra-length, and the design thought of the beam moving structure enables a machine tool workbench to be fixedly installed on a well-made foundation, so that the machine tool workbench has very good bearing capacity, the weight of the machined workpieces does not have the requirement of an upper limit value, and the upper limit requirement of the height of the workpieces is greatly improved by matching with the design of the upright column moving structure. In addition, the design of the machine body without shielding also ensures that the length of the workpiece has no upper limit value requirement under the permission of the surrounding environment.
Description
Technical Field
The utility model relates to a digit control machine tool technical field specifically is a two position all-in-one station formula longmen processingequipment.
Background
The machine tool is a working mother machine of the equipment manufacturing industry, and the downstream of the machine tool covers the traditional machinery industry, the automobile industry, electric equipment, railway locomotives, ships, national defense industry, aerospace industry, petrochemical industry, engineering machinery, electronic information technology industry and other processing industries.
However, machine tools in the current market still have defects when in use, for example, the machine tools are difficult to clamp an oversized workpiece at one time, and simultaneously complete various processes for the oversized workpiece automatically, so that the machining efficiency of the machine tools for the oversized workpiece is reduced.
SUMMERY OF THE UTILITY MODEL
An object of the utility model is to provide a two position all-in-one station formula longmen processingequipment to solve the problem that proposes among the above-mentioned background art.
In order to achieve the above object, the utility model provides a following technical scheme: a standing gantry machining device of a double-position all-in-one machine comprises a machine tool base, wherein two sides of the top of the machine tool base are provided with a standing gantry machining device;
the machine station type gantry machining equipment comprises two beam columns, a movable beam, a z-axis machine head set, an x-axis transmission mechanism, a y-axis transmission mechanism, a z 1-axis transmission mechanism and a z-axis transmission mechanism;
the z-axis machine head group comprises a machine head seat and a machine head ram;
the two beam upright columns are connected with the machine tool base through an x-axis transmission mechanism;
the movable cross beam is positioned on the front surfaces of the two cross beam upright columns, and the movable cross beam is connected with the cross beam upright columns through a z1 shaft transmission mechanism;
the headstock is connected with the movable beam through a y-axis transmission mechanism;
the machine head seat is connected with the machine head ram through a z-axis transmission mechanism;
and a main shaft mechanism is arranged at the bottom of the machine head ram.
Preferably, the x-axis transmission mechanism comprises an x-axis transmission lead screw driving motor set and an x-axis precision sliding rail block set, the x-axis transmission lead screw driving motor set is installed on the machine tool base, the x-axis precision sliding rail block set is installed on the x-axis transmission lead screw driving motor set, and the x-axis precision sliding rail block set is connected with the beam upright post.
Preferably, the z1 axle drive mechanism includes z1 axle transmission lead screw drive motor group and z1 axle precision slide rail slider group, the z1 axle transmission lead screw drive motor group is installed on the crossbeam stand, the z1 axle precision slide rail slider group is installed on z1 axle transmission lead screw drive motor group, and one side of the z1 axle precision slide rail slider group is connected with the removal crossbeam.
Preferably, the y-axis transmission mechanism comprises a y-axis transmission lead screw driving motor set and a y-axis precise sliding rail sliding block set, the y-axis transmission lead screw driving motor set is installed on the movable cross beam, the y-axis precise sliding rail sliding block set is installed on the y-axis transmission lead screw driving motor set, and the y-axis precise sliding rail sliding block set is connected with the headstock.
Preferably, the z-axis transmission mechanism comprises a z-axis transmission lead screw driving motor set and a z-axis precise sliding block set, the z-axis transmission lead screw driving motor set is installed on the machine head seat, the z-axis precise sliding block set is installed on the z-axis transmission lead screw driving motor set, and the z-axis precise sliding block set is connected with the machine head ram.
Preferably, a plurality of base foot holes are formed in the machine tool base, two working platforms are arranged on two sides of the top of the machine tool base, the two working platforms are respectively located at the bottoms of the two machine station type gantry machining devices, and safety warning lines are arranged at the edge of the machine tool base.
Preferably, the machining row-cutting groove screw machines are arranged on two sides, located on the working table, of the top of the machine tool base, the row-cutting device is arranged on one side of the machining row-cutting groove screw machines, and a waste storage vehicle is arranged on one side of the row-cutting device.
Preferably, one side of crossbeam stand is provided with tool magazine system room, the inside of tool magazine system room is provided with the tool magazine, and tool magazine system room locular wall is equipped with high definition protection and observes transparent piece, the outside of crossbeam stand is provided with the rail guard, through being equipped with tool magazine system room and the tool magazine in it, has realized the tool changing of shortest distance in the work piece processing, only needs to move on the y axle and the z axle of short stroke when needs the tool changing, has avoided the tool changing mode that needs to move by a wide margin on longer x axle stroke both can improve machining efficiency and also can ensure the repeated positioning accuracy.
Preferably, one side of the beam upright post is also provided with a system control chamber, a control chamber access channel and a control system group panel are arranged in the system control chamber, and an operation engineer can observe the processing state of the workpiece and operate the machine tool safely in a short distance in real time by equipping the system control chamber.
Preferably, a bearing balance cylinder mechanism is arranged between the machine head ram and the machine head seat.
Compared with the prior art, the beneficial effects of the utility model are that:
1. the standing gantry machining device of the double-station all-in-one machine adopts the beam moving structure and the gantry upright post moving structure to support the machining of the ultra-large workpiece with ultra-weight and ultra-length, and the design idea of the beam moving structure enables the machine tool workbench to be fixedly installed on a well-made foundation, so that the device has very good bearing capacity, the weight of the machined workpiece does not have the requirement on the upper limit value, and the design of the upright post moving structure is matched with the upper limit requirement on the height of the workpiece and is greatly improved. In addition, the design of the machine body without shielding also ensures that the length of the workpiece has no upper limit value requirement under the permission of the surrounding environment.
2. This two station all-in-one station formula longmen processingequipment because two machine station formula longmen processing equipment can simultaneous processing and mutual noninterference, and the cooperation super large mesa can promote the machining capacity when realizing a plurality of work pieces of clamping, also can improve the machining efficiency of single super large work piece.
3. According to the station type gantry machining device with the double-station all-in-one machine, each station type gantry machining device is independent through the structure of the double-head station type gantry machining device, the transmission mechanism of the station type gantry machining device obtains a machining range which is 2 times of that of the station type gantry machining device on the x-axis stroke, the transmission precision can be guaranteed within a reasonable range, and the machining range can be increased; the processing positioning and repeated positioning precision of the workpiece in an ultra-long distance can be better guaranteed and improved; the machine tool can process the maximum range with the minimum floor space and the minimum transmission distance.
4. According to the station type gantry machining device of the double-station all-in-one machine, the tool magazine system chamber and the tool magazine in the tool magazine system chamber are arranged, tool changing of the shortest distance in workpiece machining is achieved, when tool changing is needed, the tool changing only needs to move on the y axis and the z axis with short strokes, and the tool changing mode which needs to move on the long x axis strokes by a large margin is avoided, so that machining efficiency can be improved, and repeated positioning accuracy can be guaranteed.
5. The station type gantry machining device of the double-station all-in-one machine realizes that an operation engineer can safely observe the machining state of a workpiece and operate a machine tool in a short distance in real time by being provided with a system control room.
Drawings
Fig. 1 is a schematic structural view of the utility model;
fig. 2 is a front view of the utility model;
fig. 3 is a top view of the utility model;
FIG. 4 is an external view of the base of the machine tool of the utility model;
fig. 5 is a schematic structural view of the middle gantry machining equipment of the utility model.
In the figure: 1. a ground surface; 2. a machine tool base; 22. a work table; 21. processing a row-cutting groove screw; 23. an x-axis drive mechanism; 231. the x-axis transmission lead screw drives the motor set; 232. an x-axis precision slide rail sliding block set; 24. a base foot hole; 3. the system comprises a safety warning line 4, a row cutting device 5, a waste storage vehicle 6 and a high-definition protection observation transparent sheet; 7. moving the cross beam; 731. a y-axis transmission lead screw driving motor set; 732. a y-axis precision slide rail sliding block set; 8. a beam column; 831. a z1 shaft transmission lead screw driving motor group; 832. a z 1-axis precision slide rail slider group; 9. a z-axis head set; 951. a headstock; 931. a z-axis transmission lead screw driving motor set; 932. a z-axis precision slide rail sliding block set; 953. a load-bearing balancing cylinder mechanism; 954. a machine head ram; 955. a spindle mechanism; 10. protecting the fence; 11. a system control room; 112. an access passage of the control chamber; 113. a control system group panel; 12. a tool magazine system chamber; 121. a tool magazine.
Detailed Description
The technical solutions in the embodiments of the present invention will be described clearly and completely with reference to the accompanying drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only some embodiments of the present invention, not all embodiments. Based on the embodiments in the present invention, all other embodiments obtained by a person skilled in the art without creative work belong to the protection scope of the present invention.
In the description of the present invention, it should be noted that the terms "upper", "lower", "inner", "outer", "front end", "rear end", "both ends", "one end", "the other end" and the like indicate orientations or positional relationships based on the orientations or positional relationships shown in the drawings, and are only for convenience of description and simplification of description, but do not indicate or imply that the device or element to which the reference is made must have a specific orientation, be constructed in a specific orientation, and be operated, and thus, should not be construed as limiting the present invention. Furthermore, the terms "first" and "second" are used for descriptive purposes only and are not to be construed as indicating or implying relative importance.
In the description of the present invention, it is to be noted that, unless otherwise explicitly specified or limited, the terms "mounted," "disposed," "connected," and the like are to be construed broadly, and for example, "connected" may be either fixedly connected or detachably connected, or integrally connected; can be mechanically or electrically connected; they may be connected directly or indirectly through intervening media, or they may be interconnected between two elements. The specific meaning of the above terms in the present invention can be understood in specific cases to those skilled in the art.
Referring to fig. 1-5, a two-position all-in-one standing type gantry machining device comprises a machine tool base 2, wherein two sides of the top of the machine tool base 2 are respectively provided with a standing type gantry machining device, the machining device is arranged on the ground 1, and particularly, the machine tool base 2 of the machining device is fixedly arranged on the ground 1;
the machine station type gantry machining equipment comprises two beam upright posts 8, a movable beam 7, a z-axis head set 9, an x-axis transmission mechanism 23, a y-axis transmission mechanism, a z 1-axis transmission mechanism and a z-axis transmission mechanism;
the z-axis head group 9 comprises a head seat 951 and a head ram 954;
the two beam upright columns 8 are connected with the machine tool base 2 through an x-axis transmission mechanism 23;
the movable beam 7 is positioned on the front surfaces of the two beam columns 8, and the movable beam 7 is connected with the beam columns 8 through a z1 shaft transmission mechanism;
the headstock 951 is connected with the movable beam 7 through a y-axis transmission mechanism;
the head seat 951 is connected with the head ram 954 through a z-axis transmission mechanism;
a spindle mechanism 955 is mounted to the bottom of the head ram 954.
Specifically, the x-axis transmission mechanism 23 includes an x-axis transmission lead screw driving motor set 231 and an x-axis precision slide rail sliding block set 232, the x-axis transmission lead screw driving motor set 231 is installed on the machine tool base 2, the x-axis precision slide rail sliding block set 232 is installed on the x-axis transmission lead screw driving motor set 231, and the x-axis precision slide rail sliding block set 232 is connected with the beam upright 8.
Further, the z 1-axis transmission mechanism comprises a z 1-axis transmission lead screw driving motor set 831 and a z 1-axis precision sliding rail slider set 832, the z 1-axis transmission lead screw driving motor set 831 is installed on the cross beam upright post 8, the z 1-axis precision sliding rail slider set 832 is installed on the z 1-axis transmission lead screw driving motor set 831, and one side of the z 1-axis precision sliding rail slider set 832 is connected with the movable cross beam 7.
Further, the y-axis transmission mechanism includes a y-axis transmission screw driving motor set 731 and a y-axis precision slide rail slider set 732, the y-axis transmission screw driving motor set 731 is installed on the movable beam 7, the y-axis precision slide rail slider set 732 is installed on the y-axis transmission screw driving motor set 731, and the y-axis precision slide rail slider set 732 is connected with the headstock 951.
Further, the z-axis transmission mechanism comprises a z-axis transmission lead screw driving motor set 931 and a z-axis precision slide rail sliding block set 932, the z-axis transmission lead screw driving motor set 931 is installed on the machine head seat 951, the z-axis precision slide rail sliding block set 932 is installed on the z-axis transmission lead screw driving motor set 931, and the z-axis precision slide rail sliding block set 932 is connected with the machine head ram 954.
Further, a plurality of base foot holes 24 have been seted up to machine tool base 2, and machine tool base 2's top both sides are provided with two table surface 22, and two table surface 22 are located two machine station formula longmen processing equipment's bottom respectively, and machine tool base 2's edge is provided with safety warning line 3.
Further, the machining and grooving screw 21 is arranged on the two sides of the top of the machine tool base 2 on the working table top 22, the grooving screw 4 is arranged on one side of the machining and grooving screw 21, and the waste storage vehicle 5 is arranged on one side of the grooving screw 4.
Further, a tool magazine system chamber 12 is arranged on one side of the beam upright post 8, a tool magazine 121 is arranged inside the tool magazine system chamber 12, a high-definition protection observation transparent sheet 6 is arranged on the wall of the tool magazine system chamber 12, a protective guard 10 is arranged outside the beam upright post 8, tool changing at the shortest distance in workpiece processing is achieved by arranging the tool magazine system chamber 12 and the tool magazine 121 in the tool magazine system chamber, when tool changing is needed, the tool changing only needs to move on the y axis and the z axis with short strokes, and the tool changing mode which needs to move on the long x axis strokes greatly is avoided, so that the processing efficiency can be improved, and the repeated positioning accuracy can also be ensured.
Furthermore, a system control room 11 is further arranged on one side of the beam upright 8, a control room access passage 112 and a control system panel 113 are arranged inside the system control room 11, and an operation engineer can observe the machining state of the workpiece and operate the machine tool safely in real time in a close range by configuring the system control room 11.
Furthermore, a bearing balance cylinder mechanism 953 is disposed between the head ram 954 and the head seat 951.
The utility model discloses a use method does: because the machine station type gantry processing equipment is mutually independent, the workpieces can be processed simultaneously;
the position of the machine station type gantry machining equipment can be adjusted in the x-axis direction through the x-axis transmission mechanism 23, the position of the movable beam 7 on the z1 axis can be adjusted through the z1 axis transmission mechanism, the position of the z-axis machine head set on the y axis can be adjusted through the y-axis transmission mechanism 9, the position of the machine head ram 954 on the z axis can be adjusted through the z-axis transmission mechanism, and under the combination, the position of the spindle mechanism 955 can be changed rapidly, so that different positions of a workpiece can be machined rapidly;
by the structure of the double-head station type gantry machining equipment, each gantry head is an independent transmission mechanism, and the transmission mechanism obtains a machining range equivalent to 2 times on the x-axis stroke, so that the transmission precision can be ensured in a reasonable range, and the machining range can be increased; the processing positioning and repeated positioning precision of the workpiece in an ultra-long distance can be better guaranteed and improved; the maximum range of the machine tool can be processed by the minimum occupied area size and the minimum transmission distance;
the two machine station type gantry machining devices can machine at the same time without mutual interference, and are matched with the oversized table board, so that the machining capacity can be improved while a plurality of workpieces are clamped, and the machining efficiency of a single oversized workpiece can also be improved, and the design structure of the machine tool can realize the oversized machining capacity of machining more than 20 meters on the x axis and more than 2 meters on the z axis and more than 6 meters on the y axis;
the beam moving structure and the gantry beam upright post moving structure are adopted to support the processing of the ultra-large workpiece with ultra-weight and ultra-length, and the design idea of the beam moving structure is that the machine tool workbench is fixedly and immovably arranged on a well-made foundation, so that the beam moving structure has very good bearing capacity, the weight of the processed workpiece has no upper limit value requirement, and the upper limit requirement of the workpiece height is greatly improved by matching with the upright post moving structure design. In addition, the design of the machine body without shielding also ensures that the length of the workpiece has no upper limit value requirement under the permission of the surrounding environment.
Finally, it should be noted that: although the present invention has been described in detail with reference to the foregoing embodiments, it will be apparent to those skilled in the art that modifications may be made to the embodiments described in the foregoing embodiments, or equivalents may be substituted for elements thereof. Any modification, equivalent replacement, or improvement made within the spirit and principle of the present invention should be included in the protection scope of the present invention.
Claims (10)
1. The utility model provides a two position all-in-one station formula longmen processingequipment which characterized in that: the gantry machining device comprises a machine tool base (2), wherein two sides of the top of the machine tool base (2) are provided with a standing gantry machining device;
the machine station type gantry machining equipment comprises two beam upright posts (8), a movable beam (7), a z-axis machine head set (9), an x-axis transmission mechanism (23), a y-axis transmission mechanism, a z 1-axis transmission mechanism and a z-axis transmission mechanism;
the z-axis machine head group (9) comprises a machine head seat (951) and a machine head ram (954);
the two cross beam upright columns (8) are connected with the machine tool base (2) through an x-axis transmission mechanism (23);
the movable cross beam (7) is positioned on the front surfaces of the two cross beam upright columns (8), and the movable cross beam (7) is connected with the cross beam upright columns (8) through a z1 shaft transmission mechanism;
the headstock (951) is connected with the movable beam (7) through a y-axis transmission mechanism;
the handpiece seat (951) is connected with the handpiece ram (954) through a z-axis transmission mechanism;
and a main shaft mechanism (955) is arranged at the bottom of the machine head ram (954).
2. The two-position all-in-one standing gantry machining device of claim 1, wherein: the X-axis transmission mechanism (23) comprises an X-axis transmission lead screw driving motor set (231) and an X-axis precision sliding rail sliding block set (232), the X-axis transmission lead screw driving motor set (231) is installed on the machine tool base (2), the X-axis precision sliding rail sliding block set (232) is installed on the X-axis transmission lead screw driving motor set (231), and the X-axis precision sliding rail sliding block set (232) is connected with the beam upright post (8).
3. The two-position all-in-one station type gantry machining device of claim 1, which is characterized in that: the z1 axle drive mechanism comprises a z1 axle transmission lead screw drive motor group (831) and a z1 axle precision slide rail slider group (832), the z1 axle transmission lead screw drive motor group (831) is installed on the cross beam upright post (8), the z1 axle precision slide rail slider group (832) is installed on the z1 axle transmission lead screw drive motor group (831), and one side of the z1 axle precision slide rail slider group (832) is connected with the movable cross beam (7).
4. The two-position all-in-one standing gantry machining device of claim 1, wherein: the y-axis transmission mechanism comprises a y-axis transmission lead screw driving motor set (731) and a y-axis precision sliding rail sliding block set (732), the y-axis transmission lead screw driving motor set (731) is installed on the movable cross beam (7), the y-axis precision sliding rail sliding block set (732) is installed on the y-axis transmission lead screw driving motor set (731), and the y-axis precision sliding rail sliding block set (732) is connected with the headstock (951).
5. The two-position all-in-one standing gantry machining device of claim 1, wherein: the Z-axis transmission mechanism comprises a Z-axis transmission lead screw driving motor set (931) and a Z-axis precision sliding rail sliding block set (932), the Z-axis transmission lead screw driving motor set (931) is installed on a machine head seat (951), the Z-axis precision sliding rail sliding block set (932) is installed on the Z-axis transmission lead screw driving motor set (931), and the Z-axis precision sliding rail sliding block set (932) is connected with a machine head ram (954).
6. The two-position all-in-one standing gantry machining device of claim 1, wherein: the machine tool base is characterized in that a plurality of base foot holes (24) are formed in the machine tool base (2), two working platforms (22) are arranged on two sides of the top of the machine tool base (2), the two working platforms (22) are respectively located at the bottoms of two machine station type gantry machining devices, and safety warning lines (3) are arranged at the edge of the machine tool base (2).
7. The two-position all-in-one standing gantry machining device of claim 6, wherein: the processing and arranging groove cutting screw (21) is arranged on the two sides of the top of the machine tool base (2) on the working table top (22), the arranging cutting device (4) is arranged on one side of the processing and arranging groove cutting screw (21), and a waste storage vehicle (5) is arranged on one side of the arranging cutting device (4).
8. The two-position all-in-one standing gantry machining device of claim 1, wherein: one side of the beam upright post (8) is provided with a tool magazine system chamber (12), a tool magazine (121) is arranged inside the tool magazine system chamber (12), a high-definition protection observation transparent sheet (6) is arranged on the chamber wall of the tool magazine system chamber (12), and a protective guard (10) is arranged outside the beam upright post (8).
9. The two-position all-in-one station type gantry machining device according to claim 8, characterized in that: and a system control room (11) is further arranged on one side of the beam upright post (8), and a control room access passage (112) and a control system group panel (113) are arranged in the system control room (11).
10. The two-position all-in-one standing gantry machining device of claim 1, wherein: and a bearing balance cylinder mechanism (953) is arranged between the machine head ram (954) and the machine head seat (951).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202221570618.8U CN217413377U (en) | 2022-06-22 | 2022-06-22 | Two-position all-in-one machine standing type gantry machining device |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202221570618.8U CN217413377U (en) | 2022-06-22 | 2022-06-22 | Two-position all-in-one machine standing type gantry machining device |
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| CN217413377U true CN217413377U (en) | 2022-09-13 |
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| CN202221570618.8U Active CN217413377U (en) | 2022-06-22 | 2022-06-22 | Two-position all-in-one machine standing type gantry machining device |
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| CN (1) | CN217413377U (en) |
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- 2022-06-22 CN CN202221570618.8U patent/CN217413377U/en active Active
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