CN217411268U

CN217411268U - Oil immersion device for steel rope core

Info

Publication number: CN217411268U
Application number: CN202123397583.0U
Authority: CN
Inventors: 高加州; 陆淼
Original assignee: Jiangsu Jiwei Steel Rope Technology Co ltd
Current assignee: Jiangsu Jiwei Steel Rope Technology Co ltd
Priority date: 2021-12-30
Filing date: 2021-12-30
Publication date: 2022-09-13
Anticipated expiration: 2031-12-30

Abstract

The utility model discloses an immersion oil device for steel rope core, which belongs to the technical field of immersion oil device, the key points of the technical proposal comprise an immersion oil tank and a cooling box positioned on the right side of the immersion oil tank, the left side of the immersion oil tank and the right side of the cooling box are respectively provided with a paying-off spool and a take-up pulley, the right side inside the immersion oil tank is provided with a limiting device, the limiting device comprises a supporting plate arranged on the upper end surface of the immersion oil tank, the lower end surface of the supporting plate is fixedly connected with a limiting plate positioned in the immersion oil tank, the outer wall of the limiting plate is provided with four evenly distributed limiting holes in a penetrating way, a cooling cavity is arranged inside the cooling box, when steel ropes enter the immersion oil tank, a plurality of steel ropes can respectively pass through the limiting holes, and then the limiting plate and the limiting holes can limit the immersed steel ropes, so that the steel ropes are completely immersed in the oil, and a certain distance exists between the plurality of steel ropes, and then the steel rope can be fully contacted with oil, and the problem of uneven oil immersion is avoided.

Description

Oil immersion device for steel rope core

Technical Field

The utility model relates to an immersion oil device technical field, in particular to an immersion oil device for steel cord core.

Background

In the using process of the steel wire rope, if engine oil is not coated, the phenomena of corrosion, pockmarks and the like are easy to occur, and the service life of the steel wire rope is shortened.

However, most of the existing oil immersion devices for steel rope cores can only be immersed in oil one by one, and can not separate oil immersion from a plurality of steel ropes simultaneously, so that the oil immersion efficiency is reduced, and the steel ropes after being immersed in oil have higher temperature and can not be cooled.

SUMMERY OF THE UTILITY MODEL

The utility model discloses to above problem, provide an immersion oil device for steel cord core and solve above-mentioned problem.

The utility model discloses a realize like this, a immersion oil device for steel cord core, include: the device comprises an oil immersion tank and a cooling tank positioned on the right side of the oil immersion tank, wherein a paying-off spool and a take-up pulley are respectively arranged on the left side of the oil immersion tank and the right side of the cooling tank, and a limiting device is arranged on the right side inside the oil immersion tank;

the limiting device comprises a supporting plate placed on the upper end face of the oil immersion tank, the lower end face of the supporting plate is fixedly connected with a limiting plate positioned in the oil immersion tank, and four uniformly distributed limiting holes are formed in the outer wall of the limiting plate in a penetrating mode;

and a cooling cavity is arranged in the cooling box.

In order to the steel cable cooling, the utility model discloses an immersion oil device is preferred for steel rope core, the internally mounted in cooling chamber has four evenly distributed's cooling ring, four the oilhole has all been seted up to the inside of cooling ring, both ends face communicates respectively and extends to the outside inlet and the liquid outlet of cooler bin around the cooling chamber.

In order to make even by the immersion oil of many steel cables, the utility model discloses an immersion oil device is preferred for the steel cable core, first leading wheel and second leading wheel are installed respectively to the inside of immersion oil case and cooler bin, a plurality of evenly distributed's branch separate disc is all installed to the outer wall of first leading wheel and second leading wheel.

In order to make the stable bottom that gets into the immersion oil case of steel cable realize the immersion oil effect, the utility model discloses an immersion oil device is preferred for the steel cable core, the deflector is installed in the left side of immersion oil incasement wall, four guide ways have been seted up to the other end of deflector.

In order to improve the heating efficiency of oil, the utility model discloses an immersion oil device is preferred for the wire rope core, the embedding is provided with the heating pipe between immersion oil tank's inner wall and the outer wall, the thermodetector of heater and being located the heater top is installed in the left side of limiting plate.

In order to control unwrapping wire I-shaped wheel, take-up pulley, first leading wheel, second leading wheel, heating pipe, heater and thermodetector and normally work, the utility model discloses an immersion oil device is preferred for the steel cord core, the controller is installed to the up end of cooler bin, equal and the controller electric connection of unwrapping wire I-shaped wheel, take-up pulley, first leading wheel, second leading wheel, heating pipe, heater and thermodetector.

In order to facilitate the steel cable after the immersion oil to get into the cooling tank internal cooling smoothly, the utility model discloses an immersion oil device is preferred for the steel cable core, install the baffle between immersion oil case and the cooling tank, the outer wall of baffle runs through and has seted up four through-holes, the wire hole has been seted up on the right side of cooling tank.

Compared with the prior art, the beneficial effects of the utility model are that:

1. according to the oil immersion device for the steel rope core, when the steel ropes enter the oil immersion tank, the steel ropes can respectively penetrate through the limiting holes, so that the oil immersion steel ropes can be limited through the limiting plates and the limiting holes, the steel ropes are enabled to be completely immersed in oil, a certain distance exists between the steel ropes, the steel ropes can be fully contacted with the oil, the problem of uneven oil immersion is avoided, and the oil immersion efficiency is improved;

2. this kind of an immersion oil device for steel rope core, many steel cables after the immersion oil can get into in the cooler bin, make many steel cables pass four oil holes respectively simultaneously, carry the cooling medium to the cooling intracavity by the inlet simultaneously, and flow slowly in the cooling intracavity, make the steel cable of intensification simultaneously with heat transfer for the cooling ring, and cool down the heat dissipation to the cooling ring through the cooling medium, the temperature up to the steel cable descends gradually, the cooling medium intensifies and is discharged by the liquid outlet simultaneously, and when the steel cable shifts out from deoiling downthehole, can scrape the unnecessary oil on steel cable surface and fall, thereby can avoid the problem of steel cable oil drip.

Drawings

Fig. 1 is a structural diagram of an oil immersion device for a steel rope core of the utility model;

FIG. 2 is a diagram of a limiting plate structure of the present invention;

fig. 3 is a side view of the spacing device of the present invention;

FIG. 4 is a view of the structure of the cooling chamber of the present invention;

fig. 5 is a side view of the first guide wheel of the present invention.

In the figure, 1, an oil immersion tank; 101. paying off the spool; 102. heating a tube; 103. a heater; 104. a temperature detector; 105. a through hole; 2. a guide plate; 201. a guide groove; 3. a first guide wheel; 301. a divider disk; 4. a limiting device; 401. a support plate; 402. a limiting plate; 403. a limiting hole; 5. a cooling tank; 501. a second guide wheel; 502. a wire outlet hole; 503. a take-up pulley; 6. a cooling chamber; 601. a cooling ring; 602. an oil removal hole; 603. a liquid inlet; 604. a liquid outlet; 7. and a controller.

Detailed Description

In order to make the objects, technical solutions and advantages of the present invention more clearly understood, the present invention is further described in detail below with reference to the accompanying drawings and embodiments. It should be understood that the specific embodiments described herein are merely illustrative of the invention and are not intended to limit the invention.

In the description of the present invention, it is to be understood that the terms "length", "width", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", and the like indicate orientations or positional relationships based on those shown in the drawings, and are merely for convenience of description and simplicity of description, and do not indicate or imply that the device or element being referred to must have a particular orientation, be constructed and operated in a particular orientation, and thus, should not be construed as limiting the present invention. In addition, in the description of the present invention, "a plurality" means two or more unless specifically limited otherwise.

Referring to fig. 1-5, an oil immersion device for steel cord core includes: the wire drawing machine comprises an oil immersion tank 1 and a cooling tank 5 positioned on the right side of the oil immersion tank 1, wherein a wire drawing I-shaped wheel 101 and a wire drawing wheel 503 are respectively arranged on the left side of the oil immersion tank 1 and the right side of the cooling tank 5, and a limiting device 4 is arranged on the right side inside the oil immersion tank 1;

the limiting device 4 comprises a supporting plate 401 placed on the upper end face of the immersion oil tank 1, the lower end face of the supporting plate 401 is fixedly connected with a limiting plate 402 positioned in the immersion oil tank 1, and four evenly-distributed limiting holes 403 are formed in the outer wall of the limiting plate 402 in a penetrating mode;

the interior of the cooling box 5 is provided with a cooling chamber 6.

In this embodiment: the controller 7 controls the paying-off spool 101 to work, the steel ropes wound on the outer wall of the paying-off spool and needing oil immersion are scattered and enter the oil immersion tank 1 for oil immersion, and the steel ropes after oil immersion can enter the cooling tank 5 for cooling; can make many steel cables pass spacing hole 403 respectively when the steel cable gets into in soaking oil tank 1, and then accessible limiting plate 402 and spacing hole 403 are spacing to the steel cable of immersion oil, make in the steel cable immerses oil completely, and through having certain distance between many steel cables, and then can make the steel cable abundant with oil contact, avoid appearing the inhomogeneous problem of immersion oil to immersion oil efficiency has been improved.

As a technical optimization scheme of the utility model, the internally mounted of cooling chamber 6 has four evenly distributed's cooling ring 601, and the oilhole 602 has all been seted up to four cooling ring 601's inside, and both ends face feeds through respectively around cooling chamber 6 and extends to the outside inlet 603 and the liquid outlet 604 of cooler bin 5.

In this embodiment: the plurality of steel ropes after oil immersion can enter the cooling box 5, simultaneously the plurality of steel ropes respectively pass through the four oil removing holes 602, simultaneously a cooling medium is conveyed into the cooling cavity 6 through the liquid inlet 603 and slowly flows in the cooling cavity 6, simultaneously the heated steel ropes transfer heat to the cooling ring 601, the cooling ring 601 is cooled and radiated through the cooling medium, the temperature of the steel ropes gradually decreases until the cooling medium is heated, and the cooling medium is discharged from the liquid outlet 604, and when the steel ropes are moved out from the oil removing holes 602, redundant oil on the surfaces of the steel ropes can be scraped, so that the problem of oil dripping of the steel ropes can be avoided.

As a technical optimization scheme of the utility model, first leading wheel 3 and second leading wheel 501 are installed respectively to the inside of immersion oil case 1 and cooler bin 5, and a plurality of evenly distributed's separate dish 301 is all installed to first leading wheel 3 and second leading wheel 501's outer wall.

In this embodiment: make many steel cables place the outer wall at first leading wheel 3 or second leading wheel 501 respectively to separate many steel cables through separating the dish 301, thereby can avoid many steel cables to appear the problem that the winding is knotted when the immersion oil, can make the even quilt immersion oil of many steel cables simultaneously.

As a technical optimization scheme of the utility model, deflector 2 is installed in the left side of 1 inner wall of immersion oil case, and four guide ways 201 have been seted up to the other end of deflector 2.

In this embodiment: the steel ropes needing oil immersion enter the oil immersion tank 1, and the steel ropes are placed in the guide grooves 201 respectively, so that the steel ropes can be limited and guided, and the oil immersion effect is achieved at the bottom of the steel ropes stably entering the oil immersion tank 1.

As a technical optimization scheme of the utility model, the embedding is provided with heating pipe 102 between the inner wall of immersion oil case 1 and the outer wall, and heater 103 and the thermodetector 104 that is located the heater 103 top are installed to the left side of limiting plate 402.

In this embodiment: the oil in the oil immersion tank 1 can be uniformly heated through the heating pipe 102, and meanwhile, the oil in the oil immersion tank 1 can also be heated through the heater 103, so that the heating efficiency of the oil is improved, the temperature of the oil in the oil immersion tank 1 can be conveniently detected at any time through the temperature detector 104, and corresponding measures are taken.

As the utility model discloses a technical optimization scheme, controller 7 is installed to the up end of cooler bin 5, unwrapping wire I-shaped wheel 101, take-up pulley 503, first leading wheel 3, second leading wheel 501, heating pipe 102, heater 103 and thermodetector 104 all with controller 7 electric connection.

In this embodiment: the controller 7 can control the paying-off spool 101, the take-up pulley 503, the first guide pulley 3, the second guide pulley 501, the heating pipe 102, the heater 103 and the temperature detector 104 to work normally.

As a technical optimization scheme of the utility model, install the baffle between immersion oil case 1 and the cooler bin 5, the outer wall of baffle runs through and has seted up four through-holes 105, and wire hole 502 has been seted up on the right side of cooler bin 5.

In this embodiment: the oil immersion tank 1 can be separated from the cooling tank 5 by a partition plate, and the oil immersion steel rope can smoothly enter the cooling tank 5 for cooling through the through hole 105.

The utility model discloses a theory of operation and use flow: firstly, the controller 7 controls the work of the paying-off spool 101 and the take-up pulley 503, the steel ropes wound on the outer wall of the paying-off spool 101 and needing oil immersion are scattered and enter the oil immersion tank 1, then the steel ropes are respectively placed in the guide grooves 201, the steel ropes are respectively placed on the outer wall of the first guide wheel 3, the steel ropes are separated by the separating disc 301, the steel ropes respectively pass through the limiting holes 403, the oil immersion steel ropes are limited by the limiting plates 402 and the limiting holes 403, the steel ropes are enabled to be completely immersed in the oil, a certain distance exists among the steel ropes, the steel ropes can be fully contacted with the oil, meanwhile, the heating pipe 102 and the heater 103 work to heat the oil in the oil immersion tank 1, the steel ropes stay in the oil immersion tank 1 for a period of time and then enter the cooling tank 5 through the through holes 105, and then the oil immersion steel ropes are guided through the second guide pulley 501, the plurality of steel ropes respectively pass through the four oil removing holes 602, meanwhile, a cooling medium is conveyed into the cooling cavity 6 through the liquid inlet 603 and slowly flows in the cooling cavity 6, meanwhile, the temperature-rising steel ropes transmit heat to the cooling ring 601, the cooling ring 601 is cooled and radiated through the cooling medium until the temperature of the steel ropes gradually drops, meanwhile, the cooling medium rises in temperature and is discharged through the liquid outlet 604, when the steel ropes are moved out of the oil removing holes 602, redundant oil on the surfaces of the steel ropes can be scraped off, and finally, the cooled steel ropes are wound on the outer wall of the take-up pulley 503.

The present invention is not limited to the above preferred embodiments, and any modifications, equivalent replacements, and improvements made within the spirit and principle of the present invention should be included within the protection scope of the present invention.

Claims

1. An oil immersion device for steel rope cores, characterized by comprising: the device comprises an oil immersion tank (1) and a cooling tank (5) positioned on the right side of the oil immersion tank (1), wherein a paying-off spool (101) and a take-up pulley (503) are respectively arranged on the left side of the oil immersion tank (1) and the right side of the cooling tank (5), and a limiting device (4) is arranged on the right side inside the oil immersion tank (1);

the limiting device (4) comprises a supporting plate (401) placed on the upper end face of the oil immersion tank (1), the lower end face of the supporting plate (401) is fixedly connected with a limiting plate (402) located in the oil immersion tank (1), and four limiting holes (403) which are uniformly distributed penetrate through the outer wall of the limiting plate (402);

and a cooling cavity (6) is arranged in the cooling box (5).

2. An oil immersion device for steel cord cores according to claim 1, characterized in that: the internally mounted of cooling chamber (6) has four evenly distributed's cooling ring (601), four go oilhole (602) have all been seted up to the inside of cooling ring (601), both ends face communicates respectively with inlet (603) and the liquid outlet (604) that extend to cooling tank (5) outside around cooling chamber (6).

3. An oil immersion device for steel cord cores according to claim 1, characterized in that: a first guide wheel (3) and a second guide wheel (501) are respectively arranged in the immersion oil tank (1) and the cooling tank (5), and a plurality of uniformly distributed separation discs (301) are respectively arranged on the outer walls of the first guide wheel (3) and the second guide wheel (501).

4. An oil immersion device for steel cord core according to claim 1, characterized in that: a guide plate (2) is installed on the left side of the inner wall of the oil immersion tank (1), and four guide grooves (201) are formed in the other end of the guide plate (2).

5. An oil immersion device for steel cord cores according to claim 1, characterized in that: a heating pipe (102) is embedded between the inner wall and the outer wall of the oil immersion tank (1), and a heater (103) and a temperature detector (104) located above the heater (103) are installed on the left side of the limiting plate (402).

6. An oil immersion device for steel cord core according to claim 1, characterized in that: the upper end surface of the cooling box (5) is provided with a controller (7), and the paying-off spool (101), the take-up pulley (503), the first guide wheel (3), the second guide wheel (501), the heating pipe (102), the heater (103) and the temperature detector (104) are all electrically connected with the controller (7).

7. An oil immersion device for steel cord cores according to claim 1, characterized in that: a partition plate is arranged between the oil immersion tank (1) and the cooling tank (5), four through holes (105) are formed in the outer wall of the partition plate in a penetrating mode, and a wire outlet hole (502) is formed in the right side of the cooling tank (5).