CN217411004U - Material crushing system for stokehold of medium-frequency induction furnace - Google Patents

Material crushing system for stokehold of medium-frequency induction furnace Download PDF

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Publication number
CN217411004U
CN217411004U CN202123218384.9U CN202123218384U CN217411004U CN 217411004 U CN217411004 U CN 217411004U CN 202123218384 U CN202123218384 U CN 202123218384U CN 217411004 U CN217411004 U CN 217411004U
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China
Prior art keywords
frequency induction
induction furnace
cavity
connecting axle
crushing system
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CN202123218384.9U
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Chinese (zh)
Inventor
王亮
谢晨
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Liaoning Fengde Wear Resistant New Materials Products Co ltd
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Liaoning Fengde Wear Resistant New Materials Products Co ltd
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    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02PCLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P10/00Technologies related to metal processing
    • Y02P10/25Process efficiency

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Abstract

The utility model relates to a before-furnace crushed aggregates system of intermediate frequency induction furnace, including supporting base, cavity, connecting axle, bearing frame, shaft coupling, rotating electrical machines, stirring tooth, stock chest, response balance, a plurality of stirring teeth of fixedly connected with on the connecting axle, the connecting axle passes through the bearing frame to be supported, and the connecting axle passes through the shaft coupling to be connected with the rotating electrical machines, and the cavity bottom is equipped with the discharge gate, and the stock chest sets up in the discharge gate below, and the stock chest is placed on the response balance, and the cavity is fixed on supporting the base, and the rotating electrical machines is fixed on supporting the base. The advantages are that: simple structure is reasonable, utilizes the rotation of stirring tooth to fall into the less waste material of volume with the flocculent material, conveniently throws the material, satisfies stokehold smelting process requirement. The weight of the materials in the current storage tank is displayed according to the induction scale, and when the materials in the storage tank meet the batching demand of the medium-frequency induction furnace, the discharging is suspended, and the storage tank is conveyed to the front of the furnace for smelting operation.

Description

Material crushing system for stokehold of medium-frequency induction furnace
Technical Field
The utility model belongs to a crushed aggregates device especially relates to a before-furnace crushed aggregates system of intermediate frequency induction furnace.
Background
The intermediate frequency induction furnace is widely used for metal smelting equipment in a casting shop, and compared with other casting equipment, the intermediate frequency induction furnace has the advantages of high heat efficiency, short smelting time, less burning loss of alloy elements, wide smelting material, little environmental pollution and capability of accurately controlling the temperature and the components of metal liquid. The medium frequency induction furnace mainly comprises a power supply, an induction coil and a crucible built by refractory materials in the induction coil. The crucible is filled with metal furnace charge, when the induction coil is connected with an alternating current power supply, an alternating magnetic field is generated in the induction coil, magnetic lines of force cut the metal furnace charge in the crucible, induced current is generated in the furnace charge, and the furnace charge is heated to be melted.
The charging link in the smelting process of the medium-frequency induction furnace is an important safe production process, and improper charging easily causes the bridging phenomenon of furnace burden, so that the risk of furnace penetration can be caused when the ultra-high temperature smelting of metal liquid under the bridge in the furnace corrodes the furnace lining seriously. The intermediate frequency furnace is mainly added with recycled raw materials such as scrap steel and the like for smelting, the raw materials have different shapes, and the raw materials are generally required to be treated to meet the smelting process. However, the mechanically-added residual flocculent waste is large in volume and fluffy and cannot be directly fed into a furnace, and due to the fact that the mechanically-added residual flocculent waste contains a large amount of alloy elements, the added value is high, the mechanically-added flocculent waste can be utilized only by a mechanical briquetting treatment mode, and the briquetting volume cannot be too large to be fed into the furnace. This treatment method is long in cycle and high in processing cost.
Disclosure of Invention
For overcoming the defects of the prior art, the utility model aims at providing a crushing system for the furnace front of an intermediate frequency induction furnace, which can reduce the volume of the flocculent material, conveniently feed the material and meet the requirements of the furnace front smelting process.
In order to achieve the above object, the utility model discloses a following technical scheme realizes:
the utility model provides a crushing system for medium frequency induction furnace stokehold, is including supporting base, cavity, connecting axle, bearing frame, shaft coupling, rotating electrical machines, stirring tooth, stock chest, response balance, a plurality of stirring teeth of fixedly connected with on the connecting axle, the connecting axle passes through the bearing frame to be supported, the connecting axle passes through the shaft coupling to be connected with the rotating electrical machines, the cavity bottom is equipped with the discharge gate, the stock chest sets up in the discharge gate below, the stock chest is placed on the response balance, the cavity is fixed and is being supported the base, the rotating electrical machines is fixed on supporting the base.
The stirring teeth are a plurality of columnar solid rods which are radially and uniformly distributed on the connecting shaft.
The number of the columnar solid rods is more than 3.
The reinforcing plate is welded between the cylindrical solid rod and the connecting shaft.
The top of the cavity is provided with a feeding hole.
The bearing seat is fixedly connected to the outside of the cavity, and the connecting shaft is transversely arranged in the cavity.
The cavity is formed by welding high manganese steel plates.
Compared with the prior art, the beneficial effects of the utility model are that:
the crushing system for the furnace front of the medium-frequency induction furnace is simple and reasonable in structure, the stirring teeth are rotated to separate the agglomerated materials into waste materials with smaller volumes, feeding is facilitated, and the furnace front smelting technological requirement is met. The weight of the materials in the current storage tank is displayed according to the induction scale, and when the materials in the storage tank meet the batching demand of the medium-frequency induction furnace, the discharging is suspended, and the storage tank is conveyed to the front of the furnace for smelting operation.
Drawings
Fig. 1 is a front view of the utility model.
Fig. 2 is a side view of the utility model.
Fig. 3 is a schematic structural view of the rabble tooth.
In the figure: 1. the device comprises a supporting base, a cavity 2, a connecting shaft 3, a bearing seat 4, a coupler 5, a rotating motor 6, a stirring tooth 7, a discharge hole 8, a storage tank 9, an induction scale 10, a columnar solid rod 11 and a reinforcing plate 12.
Detailed Description
The present invention will be described in detail below with reference to the accompanying drawings, but it should be noted that the present invention is not limited to the following embodiments.
See fig. 1-fig. 3, a crushed aggregates system is used before medium frequency induction furnace stokehold, including supporting base 1, cavity 2, connecting axle 3, bearing frame 4, shaft coupling 5, rotating electrical machines 6, stirring tooth 7, stock chest 9, induction balance 10, a plurality of stirring teeth 7 of fixedly connected with on the connecting axle 3, preferably more than 4 groups of stirring tooth 7, connecting axle 3 supports through bearing frame 4, connecting axle 3 and 4 swing joint of bearing frame, connecting axle 3 passes through shaft coupling 5 and is connected with rotating electrical machines 6, 2 bottoms of cavity are equipped with discharge gate 8, stock chest 9 sets up in discharge gate 8 below, stock chest 9 is placed on induction balance 10. The cavity 2 is fixed on the supporting base 1, and the rotating motor 6 is fixed on the supporting base 1.
The stirring teeth 7 are a plurality of cylindrical solid rods 11, and the cylindrical solid rods 11 are radially and uniformly distributed on the connecting shaft 3. The number of the columnar solid rods 11 is more than 3. The reinforcing plate 12 is welded between the cylindrical solid rod 11 and the connecting shaft 3.
The cavity 2 is formed by welding high manganese steel plates. The top of the cavity 2 is provided with a feeding hole. Bearing frame 4 fixed connection is outside at cavity 2, and connecting axle 3 transversely sets up in cavity 2, and both ends run through cavity 2, and stirring tooth 7 sets up in cavity 2.
After filling the flocculent material to be treated into the cavity 2 by using an electromagnetic disk crane, starting a rotating motor 6, rotating through a connecting shaft 3 to drive a stirring tooth 7 to rotate, stretching and unfolding the flocculent material to form a material with a smaller volume, and dropping the material into a storage tank 9 through a lower discharge port 8; the weight of the materials in the storage tank 9 is displayed according to the induction scale 10, the discharging is suspended after the material proportioning requirement of the medium-frequency induction furnace is met, and the storage tank 9 is conveyed to the front of the furnace for smelting operation. The size of the material processed by the material crushing system in front of the medium-frequency induction furnace is reduced, the feeding is convenient, and the requirement of the smelting process in front of the furnace is met. Meanwhile, the labor intensity of a furnace worker is reduced, the charging safety in the smelting process is guaranteed, the burning loss and corrosion of the furnace lining are reduced, the service life of the furnace lining is prolonged, and the production cost is reduced.

Claims (7)

1. The utility model provides a crushing system for medium frequency induction furnace stokehold, a serial communication port, including supporting the base, the cavity, the connecting axle, the bearing frame, the shaft coupling, the rotating electrical machines, the stirring tooth, the stock chest, the response balance, a plurality of stirring teeth of fixedly connected with on the connecting axle, the connecting axle passes through the bearing frame to be supported, the connecting axle passes through the shaft coupling to be connected with the rotating electrical machines, the cavity bottom is equipped with the discharge gate, the stock chest sets up in the discharge gate below, the stock chest is placed on the response balance, the cavity is fixed and is supported the base, the rotating electrical machines is fixed on supporting the base.
2. The crushing system for the stokehold of the medium frequency induction furnace according to claim 1, wherein the stirring teeth are a plurality of cylindrical solid rods, and the cylindrical solid rods are radially and uniformly distributed on the connecting shaft.
3. The crushing system for the stokehole of the medium frequency induction furnace according to claim 2, wherein the number of the cylindrical solid rods is more than 3.
4. The crushing system for the stokehole of the medium frequency induction furnace according to claim 2, further comprising a reinforcing plate welded between the cylindrical solid rod and the connecting shaft.
5. The stokehole crushing system for the medium frequency induction furnace as claimed in claim 1, wherein the top of the chamber is provided with a feed inlet.
6. The material crushing system for the stokehole of the medium frequency induction furnace as claimed in claim 1, wherein the bearing seat is fixedly connected to the outside of the cavity, and the connecting shaft is transversely arranged in the cavity.
7. The scrap crushing system for the stokehole of the medium frequency induction furnace according to claim 1, wherein the chamber is formed by welding high manganese steel plates.
CN202123218384.9U 2021-12-20 2021-12-20 Material crushing system for stokehold of medium-frequency induction furnace Active CN217411004U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN202123218384.9U CN217411004U (en) 2021-12-20 2021-12-20 Material crushing system for stokehold of medium-frequency induction furnace

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN202123218384.9U CN217411004U (en) 2021-12-20 2021-12-20 Material crushing system for stokehold of medium-frequency induction furnace

Publications (1)

Publication Number Publication Date
CN217411004U true CN217411004U (en) 2022-09-13

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Family Applications (1)

Application Number Title Priority Date Filing Date
CN202123218384.9U Active CN217411004U (en) 2021-12-20 2021-12-20 Material crushing system for stokehold of medium-frequency induction furnace

Country Status (1)

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CN (1) CN217411004U (en)

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