CN207076958U - A kind of zinc electrolysis is cast with anode blank anaerobic and produces device in batches - Google Patents

A kind of zinc electrolysis is cast with anode blank anaerobic and produces device in batches Download PDF

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Publication number
CN207076958U
CN207076958U CN201721086356.7U CN201721086356U CN207076958U CN 207076958 U CN207076958 U CN 207076958U CN 201721086356 U CN201721086356 U CN 201721086356U CN 207076958 U CN207076958 U CN 207076958U
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China
Prior art keywords
casting
anaerobic
gravity line
cooling
zinc electrolysis
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CN201721086356.7U
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Inventor
罗凌艳
赖炜
杨友华
丁旭
黄成彦
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Yunnan Chihong Zinc and Germanium Co Ltd
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Yunnan Chihong Zinc and Germanium Co Ltd
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    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02PCLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P10/00Technologies related to metal processing
    • Y02P10/20Recycling

Abstract

It the utility model is related to a kind of zinc electrolysis anode blank anaerobic casting batch production device, belong to zinc electrolysis anode blank flat casting technique field, described zinc electrolysis includes multicomponent alloy smelting apparatus, pouring device, gravity line thermostat, agitating device, cooling device with anode blank anaerobic casting batch production device, the device can solve the fusion, segregation and scaling loss technical barrier of multielement, and lifting positive plate has larger popularization Practical significance to the adaptability of complicated electrolyte environment.

Description

A kind of zinc electrolysis is cast with anode blank anaerobic and produces device in batches
Technical field
The utility model belongs to zinc electrolysis anode blank flat casting technique field, and in particular to a kind of zinc electrolysis anode Blank anaerobic casting batch production device.
Background technology
Positive plate is the indispensable running stores of Zinc electrolysis industry, and the important component of wet method zinc abstraction cost, is to beat Make the key factor of first-class zinc abstraction index.Anode plate element is by lead silver bianry alloy towards multielements such as rare earth, aluminium base, titanium-baseds Direction is developed, and emphasis production technology is the casting control of anode blank flat, and core is mutual fusion, the segregation of multiple factors Controlled with the lean of scaling loss.Develop a kind of zinc electrolysis anode blank flat anaerobic respiratory enzyme batch production device and seem and compel in eyebrow Eyelash, to solve the fusion of multielement, segregation and burning problems.
Conventional anode blank flat casting cycle is exposed in air, and oxidization burning loss is serious, and scaling loss causes production cost to rise, The mixing effect of process units is poor, causes precious metal element segregation big, meanwhile, zinc electrolysis is cast with anode blank anaerobic In batch production process, it is impossible to realize batch, large-scale production, cause direct yield to be difficult to break through always, the market competitiveness is not strong.
As company's pole plate squeezes into the market progress, to meet the market requirement, positive plate working ability is lifted, is preferably played The marketization positioning of pole plate, realizes fast responding market ability, lifts positive plate service life and competitiveness, improve company's pole plate Product popularity, it need to develop and study Hearth Furnace, small segregation anode blank flat anaerobic pouring device.
The content of the invention
In order to overcome problem present in background technology, the utility model provides a kind of zinc electrolysis anode blank anaerobic Casting batch production device, the utility model process units is simple to operate, easy to maintenance, passes through different size positive plate casting mould The replacing of tool realizes more specification anode blank flat anaerobic casting;Device has compact-sized, simple to operate, advanced technology etc. excellent Point, meanwhile, zinc electrolysis is cast with anode blank flat anaerobic produces the positive plate blank that device produces in batches, and presentation quality is good, golden Belong to the advantages that scaling loss is low, metallic element segregation is small, production efficiency is high, more specification easy oxidation metal raw material positive plate lifes can be achieved Production.
To reach above-mentioned purpose, the utility model is implemented by following technical scheme:
Described zinc electrolysis is cast with anode blank anaerobic, and batch production device includes multicomponent alloy smelting apparatus, casting fills Put, gravity line thermostat, agitating device, cooling device, described multicomponent alloy smelting apparatus includes melting kettle, cast is put down Platform, fuel tank, electric induction furnace, turndown electric cabinet, support, power frequency operating platform, electric induction furnace are bolted on support, are melted Refining crucible is placed in electric induction furnace to be fixed by fixed briquetting, and fuel tank is placed on below casting platform, and turndown electric cabinet is placed On casting platform, casting platform is fastened on pre-buried ground by upstanding studs, power frequency operating platform and electric induction furnace Connection, described apparatus for pouring include casting gravity line, casting die cover half, casting die dynamic model, the small kickstand of die casting, Electrohydraulic push rod support, automatic demoulding Electrohydraulic push rod, bleeder valve, splicing dolly, transport trolley, pusher, pile plate hoistable platform, Casting gravity line is weldingly fixed on melting kettle, bleeder valve is provided with gravity line of casting, casting die cover half is with pouring mold Tool dynamic model, which fits through, to be bolted on pedestal, and casting die cover half is provided with die casting in both sides up and down with casting die dynamic model Dolly, automatic demoulding Electrohydraulic push rod are arranged on pedestal by Electrohydraulic push rod support, and splicing dolly is arranged on die casting dolly Lower section, splicing dolly right side are connected with transport trolley, and transport trolley right-hand member is provided with pusher, and pile plate is provided with the right side of pusher Hoistable platform, the heating coil of gravity line thermostat are arranged on casting gravity line, and described agitating device includes servo electricity Machine, agitating shaft, servo-control system, servomotor are electrically connected with stirring axis connection, servomotor with servo-control system, institute The cooling device stated includes cooling circulating water pond, coolant circulation pump, cooling water pipe, control valve, described cooling circulating water pond It is connected by cooling water pipe with coolant circulation pump, cooling water pipe is provided with control valve.
Agitator arm is provided with as preferable, described agitating shaft.
Electro connecting pressure gauge, electric contact thermometer are provided with as preferable, described cooling water pipe.
The beneficial effects of the utility model:
1st, transformed more using power frequency crucible furnace with positive plate casting system using traditional zinc electrolysis, improvement expenses It is small, cost of investment is low.
2nd, whole casting cycle is closed, aluminium alloy non-oxidation, Hearth Furnace, and alloy molten solution top can be achieved and covered with graphite particle Lid, crucible, gravity line and control valve, until casting gate overall process it is closed, whole process not with air contact, to prevent oxidation burn Damage, solve scaling loss serious problems, improve direct yield and avoid using conventional casting using main frequency furnace turndown, lead pump circulation or artificial The mode that spoon scoops is carried out, and aluminium alloy exposes in atmosphere, and oxidation is serious.
3rd, metallic element segregation is small, and process units introduces mechanical agitation system, and electromagnetic agitation is carried with line frequency furnace System and artificial stirring be combined with each other, and increase affinity between each element, are well mixed each factor of alloy molten solution, your gold reduced Category element is segregated on positive plate.
4th, can batch, large-scale production, can be needed according to production from the big power frequency crucible furnace of capacity, to ensure production capacity Affluence, using alloy molten solution deadweight flow principles, design major diameter gravity line and rapid and handy control valve, every piece of blank plate casting Time is less than 2 minutes, available for scale industrial production.
5th, anaerobic casting is successfully applied to zinc electrolysis anode blank plate casting.
Brief description of the drawings
Fig. 1 is front view of the present utility model;
Fig. 2 is top view of the present utility model;
In figure, in figure, 1- melting kettles, 2- teeming stages, 3- main frequency furnaces operating desk, 4- cold water water pipe, 5- fuel tanks, 6- senses Answer electric furnace, 7- turndowns electric cabinet, 8- casting gravity line, 9- heating coils, 10- casting dies cover half, 11- casting dies dynamic model, The small kickstand of 12- die castings, 13- Electrohydraulic push rods support, 14- automatic demouldings Electrohydraulic push rod, 15- servomotors, 16- stirrings Axle, 17- servo control units, 18- bleeder valves, 19- supports, 20- fix briquetting, 21- splicings dolly, 22- transport trolleys, 23- Pusher, 24- pile plates hoistable platform, 25- cooling circulating waters pond, 26- control valves, 27- coolant circulation pumps.
Embodiment
In order that the purpose of this utility model, technical scheme and beneficial effect are clearer, below in conjunction with accompanying drawing, to this The preferred embodiment of utility model is described in detail, to facilitate the technical staff to understand.
As shown in Figure 1-2, described zinc electrolysis is melted with anode blank anaerobic casting batch production device including multicomponent alloy Refine device, pouring device, gravity line thermostat, agitating device, cooling device.
Described multicomponent alloy smelting apparatus includes melting kettle 1, teeming stage 2, fuel tank 5, electric induction furnace 6, turndown electricity Case 7, support 19, power frequency operating platform are controlled, electric induction furnace 6 is bolted on support 19, and melting kettle 1 is placed on sensing Fixed in electric furnace 6 by fixed briquetting 20, fuel tank 5 is placed on below casting platform, and turndown electric cabinet 7 is placed on casting platform On, casting platform is fastened on pre-buried ground by upstanding studs, and power frequency operating platform is connected with electric induction furnace 6, will not Melted after being added to the melting of melting kettle 1 with positive plate raw materials for production.
Described apparatus for pouring includes casting gravity line 8, casting die cover half 10, casting die dynamic model 11, die casting Small kickstand 12, Electrohydraulic push rod support 13, automatic demoulding Electrohydraulic push rod 14, bleeder valve 18, splicing dolly 21, transport trolley 22, Pusher 23, pile plate hoistable platform 24, casting gravity line 8 are weldingly fixed on melting kettle 1, are installed on gravity line 8 of casting There is bleeder valve 18, casting die cover half 10 is fitted through with casting die dynamic model 11 and is bolted on pedestal, and casting die is fixed Mould 10 is provided with die casting dolly in both sides with casting die dynamic model about 11, and automatic demoulding Electrohydraulic push rod 14 passes through Electrohydraulic push rod branch Frame 13 is arranged on pedestal, and splicing dolly 21 is arranged on below die casting dolly, the right side of splicing dolly 21 and transport trolley 22 Connection, the right-hand member of transport trolley 22 are provided with pusher 23, are provided with pile plate hoistable platform 24 on the right side of pusher 23, pass through during casting Electrohydraulic push rod rotating driven mold open mold, splicing dolly 21, transport trolley 22, pusher 23, pile plate hoistable platform 24 Automatic material separator, the pile material of blank flat are completed in combination, while can be needed according to production from the big power frequency crucible furnace of capacity, to ensure The affluence of production capacity.Using alloy molten solution deadweight flow principles, major diameter gravity line and rapid and handy control valve, every block of blank are designed The plate casting time is less than 2 minutes, available for scale industrial production.
Described agitating device includes servomotor 15, agitating shaft 16, servo-control system, servomotor 15 and agitating shaft 16 connections, agitating shaft 16 are provided with agitator arm, and servomotor 15 is electrically connected with servo-control system, and servomotor 15 passes through Servo-control system realizes that aluminium alloy speed change stirs, and liquid alloy is stirred by agitating device in melting process and is allowed to equal Even, process units introduces mechanical agitation system, and electromagnetic stirring system and artificial stirring mutually knot are carried with line frequency furnace 6 Close, increase affinity between each element, be well mixed each factor of alloy molten solution, it is inclined on positive plate to reduce precious metal element Analysis, the heating coil 9 of described gravity line thermostat are arranged on casting gravity line 8, and passing through temperature thermocouple during heating will Monitoring temperature feeds back to electric-control system, realizes the casting thermostatic control of gravity line 8, stirring is allowed into uniform alloy and passes through gravity line Thermostat, which is sent in casting die, is cast into positive plate.
Described cooling device includes cooling circulating water pond 25, coolant circulation pump 27, cooling water pipe, control valve 26, institute The cooling circulating water pond 25 stated is connected by cooling water pipe with coolant circulation pump 27, and cooling water pipe is provided with control valve 26, electricity Contact pressure table, electric contact thermometer, cooling circulating water pond 25, coolant circulation pump 27, cooling inlet tube and outlet tube, electric contact pressure Induction furnace and casting die cooling are realized in the combinations such as table, electric contact thermometer, control valve 26, and the positive plate cast is carried out Cooling, send next to process processing.
The present apparatus can realize that alloy molten solution top is covered with graphite particle, crucible, gravity line and control valve, until casting gate Overall process is closed, and whole process with air contact, to prevent oxidation scaling loss, does not solve scaling loss serious problems, improves direct yield.
The course of work of the present utility model:
Cooling circulating water control valve 26 is first opened during work, then starts coolant circulation pump 27, confirms that cooling water pipe goes out After water, start electric induction furnace 6 in main frequency furnace operating desk 3, raw material allocation and transportation are added to melting kettle 1 by driving, work as former material Agitator 16 is placed into crucible after material fusing, servomotor 15 is started by servo control unit 17, the alloy that stirs is molten Start the heating coil 9 on gravity line after liquid, gravity line is preheated, unlatching bleeder valve 18 after preheat, by alloy solution from earthenware Crucible bottom flows into casting die by gravity line, closes bleeder valve 18 after die casting is full, casting die is driven by Electrohydraulic push rod Dynamic model 11, realizes casting blank automatic demoulding, and the blank after coming off is had bad luck to transport trolley 22, by pusher by splicing dolly 21 Positive plate blank flat is pushed into pile plate hoistable platform 24 by structure 23, is stacked neatly so as to realize that zinc electrolysis is poured with anode blank anaerobic Casting.
The utility model provides a kind of zinc electrolysis anode blank anaerobic casting batch production device, using traditional Zinc electrolysis is transformed using power frequency crucible furnace more with positive plate casting system, and improvement expenses is small, cost of investment is low;Whole casting Process is closed, aluminium alloy non-oxidation, Hearth Furnace, and alloy molten solution top can be achieved and covered with graphite particle, crucible, gravity line and control Valve processed, until casting gate overall process is closed, whole process with air contact, to prevent oxidation scaling loss, does not solve scaling loss and seriously asked Topic, improve direct yield and avoid carrying out by the way of main frequency furnace turndown, lead pump circulation or artificial spoon scoop using conventional casting, close In atmosphere, oxidation is serious for golden liquid exposure;Metallic element segregation is small, and process units introduces mechanical agitation system, with line-frequency induction Electric furnace carries electromagnetic stirring system and artificial stirring be combined with each other, and increases affinity between each element, makes each factor of alloy molten solution It is well mixed, reduce precious metal element and be segregated on positive plate;Can batch, large-scale production, can according to production need from hold Measure big power frequency crucible furnace, to ensure the affluence of production capacity, using alloy molten solution conduct oneself with dignity flow principles, design major diameter gravity line and Rapid and handy control valve, every piece of blank flat casting time is less than 2 minutes, available for scale industrial production, meanwhile, nothing can be achieved Oxygen casting is successfully applied to zinc electrolysis anode blank plate casting.
Finally illustrate, preferred embodiment above is merely to illustrate the technical solution of the utility model and unrestricted, to the greatest extent The utility model has been described in detail by above preferred embodiment for pipe, but those skilled in the art should manage Solution, can make various changes, without departing from the utility model claims book institute to it in the form and details Limit.

Claims (3)

1. a kind of zinc electrolysis is cast with anode blank anaerobic and produces device in batches, it is characterised in that:Described zinc electrolysis anode Blank anaerobic casting batch production device includes multicomponent alloy smelting apparatus, pouring device, gravity line thermostat, stirring dress Put, cooling device, described multicomponent alloy smelting apparatus includes melting kettle, teeming stage, fuel tank, electric induction furnace, turndown electricity Case, support, power frequency operating platform are controlled, electric induction furnace is bolted on support, and melting kettle is placed in electric induction furnace Fixed by fixed briquetting, fuel tank is placed on below casting platform, and turndown electric cabinet is placed on casting platform, and casting platform leads to Cross upstanding studs to be fastened on pre-buried ground, power frequency operating platform is connected with electric induction furnace, and described apparatus for pouring includes Casting gravity line, casting die cover half, casting die dynamic model, the small kickstand of die casting, Electrohydraulic push rod support, automatic demoulding electricity Liquid push rod, bleeder valve, splicing dolly, transport trolley, pusher, pile plate hoistable platform, casting gravity line are weldingly fixed on molten Refine on crucible, bleeder valve is installed on gravity line of casting, casting die cover half fits through bolt with casting die dynamic model and fixed On pedestal, casting die cover half is provided with die casting dolly, automatic demoulding Electrohydraulic push rod in both sides up and down with casting die dynamic model Be arranged on by Electrohydraulic push rod support on pedestal, splicing dolly is arranged on below die casting dolly, on the right side of splicing dolly with it is defeated Dolly is sent to connect, transport trolley right-hand member is provided with pusher, and pile plate hoistable platform, gravity line constant temperature dress are provided with the right side of pusher The heating coil put is arranged on casting gravity line, and described agitating device includes servomotor, agitating shaft, SERVO CONTROL system System, servomotor are electrically connected with stirring axis connection, servomotor with servo-control system, and described cooling device includes cooling Circulating water pool, coolant circulation pump, cooling water pipe, control valve, described cooling circulating water pond are followed by cooling water pipe and cooling Ring pump connects, and cooling water pipe is provided with control valve.
2. a kind of zinc electrolysis according to claim 1 is cast with anode blank anaerobic and produces device in batches, it is characterised in that: Described agitating shaft is provided with agitator arm.
3. a kind of zinc electrolysis according to claim 1 is cast with anode blank anaerobic and produces device in batches, it is characterised in that: Described cooling water pipe is provided with electro connecting pressure gauge, electric contact thermometer.
CN201721086356.7U 2017-08-29 2017-08-29 A kind of zinc electrolysis is cast with anode blank anaerobic and produces device in batches Active CN207076958U (en)

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CN201721086356.7U CN207076958U (en) 2017-08-29 2017-08-29 A kind of zinc electrolysis is cast with anode blank anaerobic and produces device in batches

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Application Number Priority Date Filing Date Title
CN201721086356.7U CN207076958U (en) 2017-08-29 2017-08-29 A kind of zinc electrolysis is cast with anode blank anaerobic and produces device in batches

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN111097901A (en) * 2019-12-11 2020-05-05 重庆市巨力冶金制品有限公司 Production equipment of balancing weight for automobile tire

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN111097901A (en) * 2019-12-11 2020-05-05 重庆市巨力冶金制品有限公司 Production equipment of balancing weight for automobile tire

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