CN217398451U

CN217398451U - Mattress press

Info

Publication number: CN217398451U
Application number: CN202221279976.3U
Authority: CN
Inventors: 李继业; 徐声波; 苏杰; 张超满
Original assignee: FOSHAN YUANTIAN MATTRESS MACHINERY CO LTD
Current assignee: FOSHAN YUANTIAN MATTRESS MACHINERY CO LTD
Priority date: 2022-05-25
Filing date: 2022-05-25
Publication date: 2022-09-09
Anticipated expiration: 2032-05-25

Abstract

The utility model discloses a mattress press, which comprises a frame, a guide rod arranged on the frame, a mattress conveying mechanism arranged on the frame, a top plate which is positioned above the mattress conveying mechanism and is connected with the guide rod in a sliding way, and a mattress press arranged on the frame; the mattress pressing mechanism comprises a first driving assembly arranged on the installation frame and a transmission assembly connected between the first driving assembly and the top plate. Through many vertical guide bars of shelf location, set up mattress conveying mechanism, set up the roof, installation mattress hold-down mechanism, mattress hold-down mechanism includes first drive assembly and connects the drive assembly between first drive assembly and roof, first drive assembly passes through drive assembly and drives the axis direction relative motion of roof along the guide bar in order to reduce the operation face to the roof distance, the simultaneously roof extrusion is located the mattress on the operation face, can reduce upwards lift the operation face alone and the produced power consumption when the mattress extrudees the mattress, and then improve work efficiency.

Description

Mattress press

Technical Field

The utility model relates to a mattress makes technical field, concretely relates to mattress press.

Background

When the mattress is squeezed by a common mattress presser, the whole base and the mattress on the base are lifted upwards together, and the mattress is lifted to the top cover to be squeezed with the top cover so as to realize the compaction effect, but the lifting of the whole base and the mattress on the base requires large force, and the base structure requires a firm structure and has heavier mass, so most of the force of the lifting mechanism is used for lifting the base, the energy consumption is large, the waste is high, and the working efficiency is low; in addition, the four corners can be lifted asynchronously by adopting the four-corner air cylinders at present, so that the extrusion is not uniform, and the finished product is not attractive.

SUMMERY OF THE UTILITY MODEL

Therefore, the utility model aims to solve the technical problems of the prior art that the mattress press consumes energy and is wasteful, the working efficiency is low and the finished product is not beautiful, thereby providing a mattress press.

In order to solve the technical problem, the technical scheme of the utility model as follows:

a mattress press comprising:

the rack is provided with a plurality of guide rods which are vertically arranged;

the mattress conveying mechanism is arranged on the rack and is connected to the guide rods in a sliding manner, and an operation surface for placing a mattress is arranged above the mattress conveying mechanism;

the top plate is positioned above the mattress conveying mechanism and is connected with the guide rods in a sliding mode;

the mattress pressing mechanism comprises a first driving assembly and a transmission assembly, wherein the first driving assembly is arranged on the machine frame and positioned below the mattress conveying mechanism, and the transmission assembly is connected between the first driving assembly and the top plate; the first driving assembly drives the top plate and the mattress conveying mechanism to relatively move along the axial direction of the guide rod through the transmission assembly so as to reduce or increase the distance between the working surface and the top plate.

Further, the first drive assembly includes:

a drive motor;

the first speed reducer is arranged on the rack and is provided with a first input end, a first output end and a second output end; the first input end is connected with the output end of the driving motor, the first output end is connected with a first transmission shaft, the second output end is connected with a second transmission shaft, and the first transmission shaft and the second transmission shaft are vertically arranged;

the second speed reducer is arranged on the rack, the output end of the second speed reducer is connected with one end, far away from the first speed reducer, of the first transmission shaft, the output end of the second speed reducer is connected with a third transmission shaft, and the third transmission shaft and the first transmission shaft are parallel and are positioned at the same vertical height position;

the end parts of the first transmission shaft and the third transmission shaft are respectively provided with an installation end plate fixed on the rack;

the transmission assembly includes:

the gear is fixedly sleeved at the end parts of the first transmission shaft and the third transmission shaft;

the first rack is meshed with the gear and is vertically arranged;

the guide sliding block is fixedly connected with the first rack and sleeved on the guide rod, and a first connecting block which is used for being located above the top plate and fixedly connected with the top plate is arranged on the guide sliding block.

Further, the installation end plate is fixedly connected with a first baffle, and the first baffle and the installation end plate are located on two opposite sides of the first rack to limit the movement of the first rack in the vertical direction.

Further, the transmission assembly further comprises a second rack which is in meshed transmission with the gear and is vertically arranged, and the second rack and the first rack are located on two opposite sides of the gear; a cross bar is fixed on the two second racks, and two ends of the cross bar are connected to the guide rod in a sliding manner along the axial direction of the guide rod; and a second connecting block fixedly connected with the mattress conveying mechanism is arranged above the cross rod.

Furthermore, the mounting end plate is fixedly connected with a second baffle plate, and the second baffle plate and the mounting end plate are positioned on two opposite sides of the second rack to limit the second rack to move along the vertical direction.

Furthermore, still fixed mounting establishes on the horizontal pole the fluid buffer of guide bar periphery.

Furthermore, the first transmission shaft and the third transmission shaft are further sleeved with guide plates fixed to the rack, and bearings sleeved on the first transmission shaft or the third transmission shaft are fixed to the guide plates.

Further, the top plate is of a frame type structure.

Further, the mattress conveying mechanism comprises a mattress conveying frame arranged on the cross rod, a conveying belt arranged on the mattress conveying frame, and a second driving assembly arranged on the mattress conveying frame and used for driving the conveying belt to move; the upper surface of the conveying belt is an operation surface for placing a mattress.

Furthermore, the first driving assembly is a servo motor or a common brake motor, and the transmission assembly comprises a screw rod which is driven to rotate by the output end of the servo motor or the common brake motor and is vertically arranged, and a sliding block which is connected to the screw rod in a threaded manner and is slidably arranged on the guide rod; the top plate is fixedly connected with the sliding block.

The utility model discloses technical scheme has following advantage:

1. the utility model provides a mattress press, through many vertical guide bars of installation in the frame, mattress conveying mechanism, roof and mattress hold-down mechanism, mattress hold-down mechanism includes first drive assembly and the transmission assembly of connection between first drive assembly and roof, first drive assembly passes through the axis direction relative motion that transmission assembly drove the roof along the guide bar in order to reduce or enlarge the distance between operation face and the roof, when roof and operation face opposite direction move, the mattress that the roof extrusion is located the operation face, can reduce and upwards lift operation face and mattress alone in order to be close to the roof and extrude the produced power consumption of mattress, and then improve work efficiency.

2. The utility model provides a mattress press, through setting up first speed reducer and second speed reducer, install first transmission shaft on the first input end of first speed reducer, the third transmission shaft that second speed reducer installation is parallel to first transmission shaft and is in same vertical height, can reach the synchronous effect that rises in four corners; set up the second transmission shaft between first speed reducer and second speed reducer, drive assembly include with the gear of being connected at the both ends of first transmission shaft and third transmission shaft and with gear engagement's first rack, driving motor passes through first speed reducer, the second transmission shaft, the second speed reducer can be with output power synchronization mattress to first transmission shaft and third transmission shaft on, can drive a plurality ofly with gear engagement's first rack synchronous motion, and then drive a plurality of direction sliders of connecting on a plurality of first racks and carry out synchronous motion along the guide bar, guarantee the steady lift of the roof on a plurality of direction sliders, avoid the pushing down force inequality of each department when pushing down the mattress and influence work efficiency.

3. The utility model provides a mattress press will install end plate and first baffle and set up respectively in the relative both sides of first rack, can carry on spacingly to first rack, makes first rack along vertical direction motion, avoids its skew and influences the normal motion of clamp plate.

4. The utility model provides a mattress press, the second rack of setting and gear engagement and vertical setting, make first rack and second rack be located the gear both sides respectively, fixed horizontal pole on two second racks, the both ends of horizontal pole are connected on two guide bars along the endwise slip of guide bar, so design, gear revolve's in-process can also drive the horizontal pole through the second rack and be located the mattress conveying mechanism of horizontal pole top upwards be close to the roof, cooperate with the roof downwards being close to mattress conveying mechanism, can reduce the roof and push down the operation stroke of mattress in-process, can reduce the power consumption.

5. The utility model provides a mattress press will install end plate and second baffle and set up respectively in the relative both sides of second rack, can carry on spacingly to the second rack, makes the second rack along vertical direction motion, avoids its skew and influences the normal motion of clamp plate.

Drawings

In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the drawings used in the embodiments or the technical solutions in the prior art will be briefly described below, and it is obvious that the drawings in the following description are some embodiments of the present invention, and for those skilled in the art, other drawings can be obtained according to these drawings without creative efforts.

Fig. 1 is a three-dimensional structure diagram of a mattress press provided by the utility model;

fig. 2 is an exploded view of the mattress press provided by the present invention;

FIG. 3 is a perspective view showing the construction of the top plate and the mattress transfer mechanism according to the present embodiment;

FIG. 4 is a perspective view of the transmission assembly and the first driving assembly of the present embodiment;

fig. 5 is an enlarged view of a portion a in fig. 4.

Description of the reference numerals: 1. a frame; 2. a guide bar; 3. a mattress conveying mechanism; 4. working surface; 5. a top plate; 6. a mattress hold-down mechanism; 7. a first drive assembly; 8. a transmission assembly; 9. a drive motor; 10. a first speed reducer; 11. a first drive shaft; 12. a second drive shaft; 13. a second speed reducer; 14. a third drive shaft; 15. mounting an end plate; 16. a gear; 17. a first rack; 18. a guide slider; 19. a first connection block; 20. a first baffle plate; 21. a second rack; 22. a cross bar; 23. a second connecting block; 24. a second baffle; 25. an oil buffer; 26. a guide plate; 27. a bearing; 28. a second drive assembly.

Detailed Description

The technical solution of the present invention will be described clearly and completely with reference to the accompanying drawings, and obviously, the described embodiments are some, but not all embodiments of the present invention. Based on the embodiments in the present invention, all other embodiments obtained by a person skilled in the art without creative work belong to the protection scope of the present invention.

In the description of the present invention, it should be noted that the terms "center", "upper", "lower", "left", "right", "vertical", "horizontal", "inner", "outer", and the like indicate orientations or positional relationships based on the orientations or positional relationships shown in the drawings, and are only for convenience of description and simplification of description, but do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and thus, should not be construed as limiting the present invention. Furthermore, the terms "first," "second," and "third" are used for descriptive purposes only and are not to be construed as indicating or implying relative importance.

In the description of the present invention, it is to be noted that, unless otherwise explicitly specified or limited, the terms "mounted," "connected," and "connected" are to be construed broadly, and may be, for example, fixedly connected, detachably connected, or integrally connected; can be mechanically or electrically connected; they may be connected directly or indirectly through intervening media, or they may be interconnected between two elements. The specific meaning of the above terms in the present invention can be understood in specific cases to those skilled in the art.

Furthermore, the technical features mentioned in the different embodiments of the invention described below can be combined with each other as long as they do not conflict with each other.

As shown in fig. 1-5, a mattress press comprises a frame 1, four guide rods 2 vertically arranged on the frame 1, a mattress conveying mechanism 3 installed on the frame 1 and slidably connected with the guide rods 2, a top plate 5 located above the mattress conveying mechanism 3 and slidably connected with the four guide rods 2, and a mattress pressing mechanism 6 arranged on the frame 1; specifically, the top plate 5 is of a frame type structure; the mattress pressing mechanism 6 comprises a first driving assembly 7 which is arranged on the frame 1 and positioned below the mattress conveying mechanism 3, and a transmission assembly 8 which is connected between the first driving assembly 7 and the top plate 5; the first driving assembly 7 drives the top plate 5 to perform relative movement along the axial direction of the guide rod 2 through the transmission assembly 8 so as to reduce or enlarge the distance between the working surface 4 and the top plate 5.

This kind of mattress press, through installing many vertical guide bars 2 in frame 1, set up mattress conveying mechanism 3, set up roof 5, installation mattress hold-down mechanism 6, mattress hold-down mechanism 6 includes first drive assembly 7 and connects the drive assembly 8 between first drive assembly 7 and roof 5, first drive assembly 7 drives roof 5 through drive assembly 8 and follows the axis direction relative motion of guide bar 2 in order to reduce or enlarge the distance between operation face 4 and the roof 5, when roof 5 and operation face 4 move in opposite directions, roof 5 extrusion is located the mattress on operation face 4, can reduce alone upwards lift operation face 4 and the mattress and in order to be close to roof 5 and extrude the produced power consumption of mattress, and then improve work efficiency.

In the present embodiment, the first drive assembly 7 includes a drive motor 9, a first reduction gear 10, and a second reduction gear 13. Specifically, the first driving assembly 7 is a servo motor, and the first speed reducer 10 is installed on the frame 1 and has a first input end, a first output end and a second output end. The first input end is connected with the output end of the driving motor 9, the first output end is connected with a first transmission shaft 11, the second output end is connected with a second transmission shaft 12, and the first transmission shaft 11 and the second transmission shaft 12 are vertically arranged.

The second speed reducer 13 is installed on the frame 1, the output end of the second speed reducer is connected with one end, far away from the first speed reducer 10, of the first transmission shaft 11, the output end of the second speed reducer is connected with a third transmission shaft 14, and the third transmission shaft 14 and the first transmission shaft 11 are parallel and located at the same vertical height position. The end parts of the first transmission shaft 11 and the third transmission shaft 14 are provided with mounting end plates 15 fixed on the frame 1.

The transmission assembly 8 comprises a gear 16, a first rack 17, a second rack 21 and a guide slider 18. Specifically, the gear 16 is fixedly sleeved on the end portions of the first transmission shaft 11 and the third transmission shaft 14. The first rack 17 and the second rack 21 are both vertically disposed and engaged on opposite sides of the gear 16. The guide slide block 18 is fixedly connected with the first rack 17 and sleeved on the guide rod 2, and the guide slide block 18 is provided with a first connecting block 19 which is used for being positioned above the top plate 5 and fixedly connected with the top plate 5. The periphery of the guide rod 2 is sleeved with an oil buffer 25 fixedly installed on the frame 1.

By arranging the first speed reducer 10 and the second speed reducer 13, the first transmission shaft 11 is arranged on the first input end of the first speed reducer 10, and the second speed reducer 13 is provided with the third transmission shaft 14 which is parallel to the first transmission shaft 11 and is positioned at the same vertical height, so that the effect of synchronous lifting of four corners can be achieved, the uniformity of a subsequent extrusion mattress is ensured, and the attractiveness of a finished product is further ensured; set up second transmission shaft 12 between first speed reducer 10 and second speed reducer 13, drive assembly 8 includes the gear 16 of being connected with the both ends of first transmission shaft 11 and third transmission shaft 14 and the first rack 17 with the gear 16 meshing, driving motor passes through first speed reducer 10, second transmission shaft 12, second speed reducer 13 can be with the synchronous mattress of output power to first transmission shaft 11 and third transmission shaft 14 on, can drive a plurality of first rack 17 synchronous motion with the gear 16 meshing, and then drive a plurality of guide sliders 18 of connecting on a plurality of first rack 17 and carry out synchronous motion along guide bar 2, guarantee the steady lift of roof 5 on a plurality of guide sliders 18, avoid when pushing down the mattress the pushing down the uneven and influence work efficiency of everywhere.

In this embodiment, a cross bar 22 is fixed on the two second racks 21, and two ends of the cross bar 22 are slidably connected to the guide bar 2 along the axial direction of the guide bar 2; a second connecting block 23 fixedly connected with the mattress conveying mechanism 3 is arranged above the cross bar 22; specifically, the cross bar 22 and the second connecting block 23 are welded and fixed. So design, gear 16 pivoted in-process can also drive horizontal pole 23 and be located the mattress conveying mechanism 3 of horizontal pole 23 top through second rack 21 and upwards be close to roof 5, and it cooperatees to be close to mattress conveying mechanism 3 downwards with roof 5, can reduce the operation stroke that roof 5 pushed down the mattress in-process, can reduce the power consumption.

In the present embodiment, the mounting end plate 15 is fixedly connected with the first baffle 20, and the first baffle 20 and the mounting end plate 15 are located at opposite sides of the first rack 17 to limit the movement of the first rack 17 in the vertical direction. The mounting end plate 15 and the first baffle plate 20 are respectively arranged on two opposite sides of the first rack 17, and the first rack 17 can be limited, so that the first rack 17 moves along the vertical direction, and the influence of the deviation on the normal movement of the pressing plate is avoided. The mounting end plate 15 is further fixedly connected with a second baffle plate 24, and the second baffle plate 24 and the mounting end plate 15 are positioned at opposite sides of the second rack 21 to limit the second rack 21 from moving in the vertical direction. The mounting end plate 15 and the second baffle plate 24 are respectively arranged on two opposite sides of the second rack 21, and the second rack 21 can be limited, so that the second rack 21 moves along the vertical direction, and the influence of the deviation on the normal movement of the pressing plate is avoided.

In this embodiment, the first transmission shaft 11 and the third transmission shaft 14 are sleeved with a guide plate 26 fixed on the frame 1, and the guide plate 26 is fixed with a bearing 27 correspondingly sleeved on the first transmission shaft 11 and the third transmission shaft 14. The guide plate 26 is arranged to limit and fix the first transmission shaft 11 and the third transmission shaft 14, and the bearing 27 on the guide plate 26 can avoid obstructing the rotation of the first transmission shaft 11 and the third transmission shaft 14.

In an alternative embodiment (not shown in the figure), the first driving assembly is a servo motor or a common brake motor, the transmission assembly comprises a lead screw which is driven by an output end of the servo motor or the common brake motor to rotate and is vertically arranged, a sliding block which is connected to the lead screw in a threaded manner and is arranged on the guide rod in a sliding manner, and the top plate is fixedly connected with the sliding block.

In conclusion, this kind of mattress press, through many vertical guide bars 2 of installation in frame 1, set up mattress conveying mechanism 3, set up roof 5, installation mattress hold-down mechanism 6, mattress hold-down mechanism 6 includes first drive assembly 7 and connects the transmission assembly 8 between first drive assembly 7 and roof 5, first drive assembly 7 drives roof 5 through transmission assembly 8 and moves in order to be close to downwards or upwards keep away from operation face 4 along the axis direction of guide bar 2, the mattress that the extrusion is located operation face 4 when roof 5 is close to operation face 4 downwards, can reduce alone upwards to lift operation face 4 and mattress and carry out the produced power consumption of extrusion mattress in order to be close to roof 5, and then improve work efficiency.

It should be understood that the above examples are only for clarity of illustration and are not intended to limit the embodiments. Other variations and modifications will be apparent to persons skilled in the art in light of the above description. And are neither required nor exhaustive of all embodiments. And obvious variations or modifications can be made without departing from the scope of the invention.

Claims

1. A mattress press, comprising:

the device comprises a rack (1) which is provided with a plurality of guide rods (2) which are vertically arranged;

the mattress conveying mechanism (3) is arranged on the rack (1) and is connected to the guide rods (2) in a sliding manner, and an operation surface (4) for placing a mattress is arranged above the mattress conveying mechanism (3);

a top plate (5) which is positioned above the mattress conveying mechanism (3) and is connected with the plurality of guide rods (2) in a sliding manner;

the mattress pressing mechanism (6) comprises a first driving assembly (7) which is arranged on the machine frame (1) and is positioned below the mattress conveying mechanism (3), and a transmission assembly (8) which is connected between the first driving assembly (7) and the top plate (5); the first driving assembly (7) drives the top plate (5) and the mattress conveying mechanism (3) to relatively move along the axial direction of the guide rod (2) through the transmission assembly (8) so as to reduce or enlarge the distance between the working surface (4) and the top plate (5).

2. The mattress press according to claim 1, characterized in that the first drive assembly (7) comprises:

a drive motor (9);

the first speed reducer (10) is arranged on the rack (1) and is provided with a first input end, a first output end and a second output end; the first input end is connected with the output end of the driving motor (9), the first output end is connected with a first transmission shaft (11), the second output end is connected with a second transmission shaft (12), and the first transmission shaft (11) and the second transmission shaft (12) are vertically arranged;

the second speed reducer (13) is mounted on the rack (1), the output end of the second speed reducer is connected with one end, far away from the first speed reducer (10), of the first transmission shaft (11), the output end of the second speed reducer is connected with a third transmission shaft (14), and the third transmission shaft (14) and the first transmission shaft (11) are parallel and are positioned at the same vertical height position;

the end parts of the first transmission shaft (11) and the third transmission shaft (14) are respectively provided with an installation end plate (15) fixed on the rack (1);

the transmission assembly (8) comprises:

a gear (16) fixedly sleeved at the ends of the first transmission shaft (11) and the third transmission shaft (14);

a first rack (17) which is engaged with the gear (16) and is vertically arranged;

the guide sliding block (18) is fixedly connected with the first rack (17) and sleeved on the guide rod (2), and a first connecting block (19) which is used for being located above the top plate (5) and fixedly connected with the top plate (5) is arranged on the guide sliding block.

3. The machine of claim 2, wherein the mounting end plate (15) has a first stop plate (20) fixedly attached thereto, the first stop plate (20) and the mounting end plate (15) being located on opposite sides of the first rack (17) to limit movement of the first rack (17) in a vertical direction.

4. The machine according to claim 2, characterized in that said transmission assembly (8) further comprises a second rack (21) in meshed transmission with said gear (16) and arranged vertically, said second rack (21) and said first rack (17) being located on opposite sides of said gear (16); a cross bar (22) is fixed on the two second racks (21), and two ends of the cross bar (22) are connected to the guide rod (2) in a sliding manner along the axial direction of the guide rod (2); a second connecting block (23) fixedly connected with the mattress conveying mechanism (3) is arranged above the cross rod (22).

5. The machine of claim 4, wherein the mounting end plate (15) is further fixedly connected with a second stop plate (24), the second stop plate (24) and the mounting end plate (15) being located on opposite sides of the second rack (21) to limit movement of the second rack (21) in a vertical direction.

6. The mattress press according to claim 4, characterized in that the cross bar (22) is further fixedly provided with an oil buffer (25) sleeved on the periphery of the guide bar (2).

7. The mattress press according to claim 2, characterized in that the first transmission shaft (11) and the third transmission shaft (14) are further sleeved with a guide plate (26) fixed on the frame (1), and a bearing (27) sleeved on the first transmission shaft (11) or the third transmission shaft (14) is fixed on the guide plate (26).

8. The mattress press according to claim 1, characterized in that the top plate (5) is of frame-like construction.

9. The mattress press according to claim 4, wherein the mattress transport mechanism (3) comprises a mattress carriage mounted on the cross bar (22), a conveyor belt disposed on the mattress carriage, and a second drive assembly (28) mounted on the mattress carriage for driving movement of the conveyor belt; the upper surface of the conveying belt is an operation surface (4) for placing a mattress.

10. The mattress press according to claim 1, wherein the first driving assembly is a servo motor or a common brake motor, the transmission assembly comprises a lead screw which is driven to rotate by an output end of the servo motor or the common brake motor and is vertically arranged, and a slide block which is in threaded connection with the lead screw and is slidably arranged on the guide rod; the top plate is fixedly connected with the sliding block.