CN217395274U - High-efficient casting die utensil device of electric smelting aluminium oxide shop front brick - Google Patents
High-efficient casting die utensil device of electric smelting aluminium oxide shop front brick Download PDFInfo
- Publication number
- CN217395274U CN217395274U CN202221186995.1U CN202221186995U CN217395274U CN 217395274 U CN217395274 U CN 217395274U CN 202221186995 U CN202221186995 U CN 202221186995U CN 217395274 U CN217395274 U CN 217395274U
- Authority
- CN
- China
- Prior art keywords
- sand
- casting
- pipe
- sand mould
- main casting
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Active
Links
Images
Classifications
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P40/00—Technologies relating to the processing of minerals
- Y02P40/50—Glass production, e.g. reusing waste heat during processing or shaping
- Y02P40/57—Improving the yield, e-g- reduction of reject rates
Landscapes
- Molds, Cores, And Manufacturing Methods Thereof (AREA)
Abstract
High-efficient casting die utensil device of electric smelting alumina paving brick, including the insulation can, rising head and a plurality of sand mould of setting in the insulation can, the sand mould sets up bilateral symmetry's two sets ofly, a set of sand mould top-down interval arrangement one by one in left side, a set of sand mould top-down interval arrangement one by one in right side, control and vertically be equipped with a main casting pipe between two sets of sand moulds, the end opening seals under the main casting pipe, left every sand mould right side upper portion all is connected with main casting pipe through a casting branch pipe, the end opening docks and bonds as an organic wholely with main casting pipe upper end opening under the rising head, the insulation can intussuseption is filled with the sand mould, main casting pipe and the cladding heat preservation sand of casting branch pipe. The utility model discloses the principle science, compact structure has saved the use quantity of rising head, and the cost is reduced pours the feed liquid into incessantly simultaneously in a rising head, and a plurality of shop front bricks of disposable casting have improved production efficiency greatly, and sand mould slope sets up simultaneously and can ensure that the feed liquid is full of the die cavity fast, avoids producing the dead angle, improves casting quality.
Description
Technical Field
The utility model belongs to the technical field of refractory material production, concretely relates to high-efficient casting die utensil device of electric smelting alumina paving brick.
Background
The electrically fused alumina paving bricks are usually rectangular in shape and used for building the bottom of a glass kiln. In the electric smelting casting production process of the paving brick, the following problems are also caused: 1) one brick adopts a sand mould, the sand mould is a rectangular shell structure formed by bonding six sand plates, the sand mould is vertically arranged in the length direction during casting, a riser is arranged at the top of the sand mould, the number of the risers is equal to that of the sand mould, so that the manufacturing cost of riser sand moulds is increased, and because casting liquid needs to be poured into each riser, the labor intensity of workers is high, and the casting efficiency is low; 2) the lower end face of the riser is bonded to the top of the sand mold, the bonding firmness is poor, the riser is heavy and light due to the fact that the lower end of the riser is thin and the upper end of the riser is thick, the bonding stability is not firm, and the riser can be separated from the sand mold if a worker accidentally touches the riser during casting operation.
SUMMERY OF THE UTILITY MODEL
The utility model discloses a solve the weak point among the prior art, provide a simple structure, casting efficient, with low costs, intensity of labour is little, rising head and the high-efficient casting die device of electric smelting alumina shop front brick that sand mould joint strength is high.
In order to solve the technical problem, the utility model adopts the following technical scheme: high-efficient casting die utensil device of electric smelting alumina paving brick, including the insulation can, rising head and a plurality of sand mould of setting in the insulation can, the sand mould sets up bilateral symmetry's two sets ofly, a set of sand mould top-down interval arrangement one by one in left side, a set of sand mould top-down interval arrangement one by one in right side, control and vertically be equipped with a main casting pipe between two sets of sand moulds, the end opening seals under the main casting pipe, left every sand mould right side upper portion all is connected with main casting pipe through a casting branch pipe, the end opening docks and bonds as an organic wholely with main casting pipe upper end opening under the rising head, the insulation can intussuseption is filled with the sand mould, main casting pipe and the cladding heat preservation sand of casting branch pipe.
The bottom of the heat preservation box is provided with a first support used for supporting a sand mold at the lowest part of the left side and the right side, a second support is arranged between two vertically adjacent sand molds on the same side, the lower end of the main casting pipe is provided with a positioning groove, the bottom of the heat preservation box is provided with a third support used for supporting the main casting pipe, and the upper end of the third support extends into the positioning groove.
The length direction of each sand mold is arranged along the left-right direction, the width direction of each sand mold is arranged along the front-back direction, and the thickness direction of each sand mold is arranged along the height direction; the left sand molds are obliquely arranged in a low left-high right-high mode, the right sand molds are obliquely arranged in a high left-high right-low mode, the included angle A between each sand mold and the horizontal plane is 2-5 degrees, and the highest position of each sand mold in the cavity is provided with small exhaust holes.
The casting branch pipes connected with the main casting pipe and each sand mould on the left side are arranged in a mode of being low in left and high in right, the casting branch pipes connected with each sand mould on the main casting pipe and each sand mould on the right side are arranged in a mode of being high in left and low in right, and an included angle B between each casting branch pipe and the horizontal plane is larger than or equal to an included angle A.
The lower end face of the riser is at least provided with two first positioning holes with open bottoms, an annular support is integrally arranged on the outer circle of the upper end of the main casting pipe, second positioning holes which are vertically in one-to-one correspondence with the first positioning holes and are open at the top are formed in the upper end face of the annular support, and a positioning pin is inserted between the vertically corresponding first positioning holes and the second positioning holes.
Adopt above-mentioned technical scheme, the utility model provides a first pillar sets up eight (left side and right side set up four respectively), first pillar upper end and lower extreme all paint after the glue solution respectively with sand mould and the insulation can bottom surface bonding of bottom, the second pillar between two adjacent sand moulds of homonymy sets up four, adopt equally with the sticky mode fixed connection of sand mould, the third pillar sets up one, be used for supporting main casting pipe, also adopt sticky mode to connect main casting pipe and insulation can, can shorten the length of main casting pipe like this, reduce the casting liquid and will fill the certain degree of depth in main casting pipe lower part when the casting, avoid extravagant material. Because only one third support column is arranged, the upper end of the third support column is specially designed to extend into a positioning groove preset at the lower end of the main casting pipe, and the stability of support is ensured.
The sand mould and the casting branch pipe are obliquely arranged, so that the situation that the feed liquid can be quickly filled in the cavity of the sand mould when the feed liquid is cast can be improved, and defects are avoided in the cavity. The casting branch pipe is connected with the sand mould and the main casting pipe in an inserting and gluing mode, and the connection reliability is high.
The small exhaust holes are used for exhausting gas in the casting process, so that no dead angle is reserved in the casting space, and meanwhile, the small exhaust holes are used for discharging hot gas emitted by feed liquid at high temperature after casting, so that the influence of air pressure generated in a cavity on the quality of a brick surface is avoided.
The annular support of the integrated structure of the upper end excircle of the riser and the main casting pipe is bonded, and the vertical positioning pin is used for horizontally positioning, so that the connection reliability of the riser and the main casting pipe is further improved, and the connection reliability between the riser and the main casting pipe can be ensured even if the riser is touched during casting.
The utility model discloses when the casting operation, once adorn the type in great insulation can, heat preservation sand is pouring in after fixed firm, start the casting after the heat preservation sand is tamped, a main casting pipe of a plurality of sand mould sharing and a rising head, the preparation volume of rising head has been reduced, the feed liquid flows in main casting pipe from the rising head, flow into two sand moulds of bottommost earlier by two casting branch pipes of bottommost, until two sand mould cavities of bottommost are full of, the interior feed liquid level of main casting pipe rises, finish the whole castings of sand mould cavity from bottom to top one by one again.
To sum up, the utility model discloses the principle science, compact structure has saved the use quantity of rising head, and the cost is reduced pours the feed liquid into incessantly simultaneously in a rising head, and a plurality of paving bricks of disposable casting have improved production efficiency greatly, and sand mould slope sets up simultaneously and can ensure that the feed liquid is full of the die cavity fast, avoids producing the dead angle, improves casting quality.
Drawings
Fig. 1 is a schematic structural diagram of the present invention.
Detailed Description
As shown in fig. 1, the utility model discloses a high-efficient casting die utensil device of electric smelting alumina shop front brick, including insulation can 1, rising head 2 and a plurality of sand mould 3 of setting in insulation can 1, sand mould 3 sets up bilateral symmetry's two sets of, 3 top-down interval arrangement of a set of sand mould in left side one by one, 3 top-down interval arrangement of a set of sand mould in right side one by one, control vertically between two sets of sand moulds 3 to be equipped with a main casting pipe 4, the port is sealed under the main casting pipe 4, 3 right side upper portions of left every sand mould all are connected with main casting pipe 4 through a casting branch pipe 5, port and 4 upper end docks of main casting pipe and bonding are as an organic whole under the rising head 2, insulation can 1 intussuseption is filled with sand mould 3, main casting pipe 4 and the 5 cladded heat preservation sand 6 of casting branch pipe.
The bottom of the heat preservation box 1 is provided with a first support 7 used for supporting the sand mold 3 at the lowest part of the left side and the right side, a second support 8 is arranged between the two sand molds 3 which are adjacent from top to bottom on the same side, the lower end of the main casting pipe 4 is provided with a positioning groove, the bottom of the heat preservation box 1 is provided with a third support 9 used for supporting the main casting pipe 4, and the upper end of the third support 9 extends into the positioning groove.
The length direction of each sand mold 3 is arranged along the left-right direction, the width direction of each sand mold 3 is arranged along the front-back direction, and the thickness direction of each sand mold 3 is arranged along the height direction; every sand mould 3 all low right high slope on the left side is arranged, every sand mould 3 all high right low slope on the right side is arranged, every sand mould 3 is 2-5 with the contained angle A of horizontal plane, and every sand mould 3 all is equipped with exhaust aperture 12 in the highest point of die cavity.
The equal high slope in the left side of casting branch pipe 5 that main casting pipe 4 and every sand mould 3 on left are connected sets up, and the equal high slope in the right side of casting branch pipe 5 that main casting pipe 4 and every sand mould 3 on right side are connected sets up, and casting branch pipe 5 and the contained angle B more than or equal to contained angle A of horizontal plane.
The lower terminal surface of rising head 2 is equipped with two open first locating holes in bottom at least, and main casting pipe 4 upper end excircle an organic whole is equipped with annular support 11, and annular support 11 up end is equipped with about with first locating hole one-to-one and the open second locating hole in top, pegs graft between first locating hole and the second locating hole that corresponds from top to bottom and has a locating pin 10.
The utility model provides a first pillar 7 sets up eight (the left side sets up four respectively with the right side), 7 upper ends of first pillar and lower extreme all paint after the glue solution respectively with sand mould 3 and the 1 bottom surface bonding of insulation can of bottom, second pillar 8 between two adjacent sand moulds 3 of homonymy sets up four, adopt equally with 3 sticky mode fixed connection of sand mould, third pillar 9 sets up one, be used for supporting main casting pipe 4, also adopt sticky mode to connect main casting pipe 4 and insulation can 1, can shorten the length of main casting pipe 4 like this, reduce the casting liquid and will fill the certain degree of depth in main casting pipe 4 lower part when the casting, avoid extravagant material. Because only one third support column 9 is arranged, the upper end of the third support column 9 is specially designed to extend into a positioning groove preset at the lower end of the main casting pipe 4, and the stability of the support is ensured.
The sand mould 3 and the casting branch pipe 5 are obliquely arranged, so that the situation that the feed liquid can be quickly filled in the cavity of the sand mould 3 when the feed liquid is cast can be improved, and defects are avoided in the cavity. The casting branch pipe 5 is connected with the sand mould 3 and the main casting pipe 4 in an inserting and gluing mode, and the connection reliability is high.
The small exhaust holes 12 are used for exhausting gas in the casting process, so that no dead angle is reserved in the casting space, and meanwhile, the small exhaust holes are used for discharging hot gas emitted by feed liquid at high temperature after casting, so that the influence of air pressure generated in a cavity on the quality of a brick surface is avoided.
The annular support 11 of the integrated structure of the upper end excircle of the riser 2 and the main casting pipe 4 is bonded, and the vertical positioning pin 10 is used for horizontal positioning, so that the connection reliability of the riser 2 and the main casting pipe 4 is further improved, and the connection reliability between the riser 2 and the main casting pipe 4 can be ensured even if the riser 2 is touched during casting.
The utility model discloses when the casting operation, the mould once adorns in great insulation can 1, heat preservation sand 6 is pouring in after fixed firm, start casting after the 6 tamps of heat preservation sand, a main casting pipe 4 and a rising head 2 of a plurality of sand mould 3 sharing, the manufacturing volume of rising head 2 has been reduced, the feed liquid flows into main casting pipe 4 from rising head 2, flow into two sand moulds 3 of bottommost earlier by two casting branch pipes 5 of bottommost, up to two sand mould 3 die cavities of bottommost are full of, the feed liquid level in the main casting pipe 4 rises, finish the whole castings of 3 die cavities of sand mould from bottom to top one time again.
The present embodiment is not intended to limit the shape, material, structure, etc. of the present invention in any form, and all of the technical matters of the present invention belong to the protection scope of the present invention to any simple modification, equivalent change and modification made by the above embodiments.
Claims (5)
1. High-efficient casting die utensil device of electric smelting alumina paving brick, including insulation can, rising head and a plurality of sand mould of setting in the insulation can, its characterized in that: the sand mould sets up bilateral symmetry's two sets ofly, a set of sand mould top-down interval arrangement one by one in the left side, a set of sand mould top-down interval arrangement one by one in the right side, control vertically between two sets of sand moulds to be equipped with a main casting pipe, the end opening seals under the main casting pipe, left every sand mould right side upper portion all is connected with main casting pipe through a casting branch pipe, rising head lower port and main casting pipe upper end mouth butt joint and bonding are as an organic whole, the insulation can intussuseption is filled with the heat preservation sand with sand mould, main casting pipe and casting branch pipe cladding.
2. The high-efficiency casting mold device for the electric melting alumina paving bricks according to claim 1, characterized in that: the bottom of the heat preservation box is provided with a first support used for supporting a sand mold at the lowest part of the left side and the right side, a second support is arranged between two vertically adjacent sand molds on the same side, the lower end of the main casting pipe is provided with a positioning groove, the bottom of the heat preservation box is provided with a third support used for supporting the main casting pipe, and the upper end of the third support extends into the positioning groove.
3. An efficient casting mould device for electrocast alumina paving bricks according to claim 1 or 2, characterized in that: the length direction of each sand mold is arranged along the left-right direction, the width direction of each sand mold is arranged along the front-back direction, and the thickness direction of each sand mold is arranged along the height direction; the left sand molds are obliquely arranged in a low left-high right-high mode, the right sand molds are obliquely arranged in a high left-high right-low mode, the included angle A between each sand mold and the horizontal plane is 2-5 degrees, and the highest position of each sand mold in the cavity is provided with small exhaust holes.
4. An efficient casting mould device for electrocast alumina paving bricks according to claim 1 or 2, characterized in that: the casting branch pipes connected with the main casting pipe and each sand mould on the left side are arranged in a mode of being low in left and high in right, the casting branch pipes connected with each sand mould on the main casting pipe and each sand mould on the right side are arranged in a mode of being high in left and low in right, and an included angle B between each casting branch pipe and the horizontal plane is larger than or equal to an included angle A.
5. The high-efficiency casting mold device for the electrofusion aluminum oxide paving bricks according to claim 1 or 2, characterized in that: the lower end face of the riser is at least provided with two first positioning holes with open bottoms, an annular support is integrally arranged on the outer circle of the upper end of the main casting pipe, second positioning holes which are vertically in one-to-one correspondence with the first positioning holes and are open at the top are formed in the upper end face of the annular support, and a positioning pin is inserted between the vertically corresponding first positioning holes and the second positioning holes.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202221186995.1U CN217395274U (en) | 2022-05-18 | 2022-05-18 | High-efficient casting die utensil device of electric smelting aluminium oxide shop front brick |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202221186995.1U CN217395274U (en) | 2022-05-18 | 2022-05-18 | High-efficient casting die utensil device of electric smelting aluminium oxide shop front brick |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN217395274U true CN217395274U (en) | 2022-09-09 |
Family
ID=83144049
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202221186995.1U Active CN217395274U (en) | 2022-05-18 | 2022-05-18 | High-efficient casting die utensil device of electric smelting aluminium oxide shop front brick |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN217395274U (en) |
-
2022
- 2022-05-18 CN CN202221186995.1U patent/CN217395274U/en active Active
Similar Documents
| Publication | Publication Date | Title |
|---|---|---|
| CN217395274U (en) | High-efficient casting die utensil device of electric smelting aluminium oxide shop front brick | |
| CN215749843U (en) | Casting mould for casting beta-corundum arch brick combination | |
| CN208020455U (en) | A kind of prefabricated slope protection concrete component production mould | |
| CN216299621U (en) | Concatenation formula electric smelting alumina brick sand mould forming device | |
| CN211306690U (en) | Casting device for casting and casting suspended wall brick | |
| CN206667575U (en) | Heat preserving wall brick | |
| CN205997126U (en) | A kind of composite pouring mould of casting zirconia corundum revolving sleeve brick | |
| CN211030571U (en) | Vacuum negative pressure insulation can | |
| CN209920145U (en) | Zirconium corundum electrically fused brick production mould with stair structure | |
| CN209920150U (en) | Zirconia corundum fused brick flowing nozzle forming die | |
| CN105423763A (en) | Copper water jacket and production method thereof | |
| CN218985158U (en) | Continuous casting sand mould for zirconia corundum fused cast brick paving brick | |
| CN112123521A (en) | Octagonal cylinder checker brick sand mold forming die | |
| CN213747804U (en) | Furnace cover structure of electric arc furnace for production of assembled type fused zirconia corundum | |
| CN217395248U (en) | Sand mould for casting observation hole brick for glass smelting kiln | |
| CN205997127U (en) | A kind of composite pouring mould of casting zirconia corundum wall-hanging brick | |
| CN205997121U (en) | AZS rotates the composite pouring mould of material pot brick | |
| CN206011377U (en) | The cast molding device of electric smelting tuckstone | |
| CN210308360U (en) | Octagonal cylinder checker brick sand mold forming die | |
| CN209832475U (en) | Pouring mould | |
| CN213226773U (en) | Integral sand mold structure for fused zirconia-corundum bricks | |
| CN214981868U (en) | Vertical forming die is used in production of building prefabricated staircase | |
| CN217395240U (en) | Improved casting AZS hook brick sand mould | |
| CN220242179U (en) | Prebaked anode corner repairing die | |
| CN220482056U (en) | Anti-cracking zirconia corundum lattice brick sand mold |
Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| GR01 | Patent grant | ||
| GR01 | Patent grant |