CN205997127U - A kind of composite pouring mould of casting zirconia corundum wall-hanging brick - Google Patents
A kind of composite pouring mould of casting zirconia corundum wall-hanging brick Download PDFInfo
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- CN205997127U CN205997127U CN201620993832.2U CN201620993832U CN205997127U CN 205997127 U CN205997127 U CN 205997127U CN 201620993832 U CN201620993832 U CN 201620993832U CN 205997127 U CN205997127 U CN 205997127U
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Abstract
The utility model discloses a kind of composite pouring mould of casting zirconia corundum wall-hanging brick, including at least two groups of integrated cast structures, every group of integrated cast structure includes at least one of which stock mould group, every layer of stock mould group includes at least four cavity shapes and wall-hanging brick identical stock mould, and each layer stock mould be centrally formed by the cast passage of top layer insertion to bottom, it is provided with and pours into a mould the plug hole of channel connection on each stock mould, one end of the corresponding molding wall-hanging brick lobe of each stock mould is towards cast passage；The cast passage of every group of integrated cast structure is connected by the communicating passage positioned at integrated cast structure bottom, and the top of one group of cast passage is provided with cast rising head, and the top of the cast passage of remaining each group integrated cast structure is provided with feeding head.The composite pouring mould that application this utility model provides, improves the yield rate of brick material, alleviates the labor intensity of workman.Improve consistency and the service life of brick material.It is effectively saved cast-solution, reduce production cost.
Description
Technical field
This utility model is related to casting technology field, more particularly, it relates to a kind of combination of casting zirconia corundum wall-hanging brick
Casting mold.
Background technology
Glass furnace melting tank casting zirconia corundum wall-hanging brick is glass furnace charge door common structure.Refer to Fig. 1, Fig. 1 is
Glass furnace melting tank common in the art casting zirconia corundum wall-hanging brick structural representation.Charge door wall-hanging brick is rail-like
Structure, including main part and by main part side protuberance outwardly.
In prior art, the manufacture method of wall-hanging brick is generally and pours into a mould, and is poured into a mould by casting mold and forms product.Refering to figure
2, Fig. 2 is glass furnace melting tank casting zirconia corundum wall-hanging brick mould structure schematic diagram common in the art.Mould structure
Relatively simple, by the connection of template (not shown), it is internally formed casting die cavity 02 in template, the shape of die cavity and charge door hang
The peripheral shape of wall brick 01 is identical, and this mould is once cast four pieces of charge door wall-hanging bricks.
However, because above-mentioned four pieces of charge door wall-hanging bricks of mould use a rising head 03, four pieces of wall-hanging bricks of therefore casting are
30 kg of solution need to be wasted, also need to cut processing simultaneously, accuracy rate is not high, directly contribute and cut processing capacity increase, indirectly make
Become the materials such as emery wheel, electrode repeats loss, and the heat insulation effect of single group casting simultaneously is poor, yield rate bottom, and the pressure due to rising head
Relatively small in turn result in that wall-hanging brick service life is shorter and the problem of waste of raw materials so that casting compactness is poor, single group is poured
Casting, production efficiency bottom, cost price is high.
In sum, how to efficiently solve the problems such as founding zirconium firm brick low production efficiency, high cost, be current this area
Technical staff's urgent problem.
Utility model content
In view of this, the purpose of this utility model is to provide a kind of composite pouring mould of casting zirconia corundum wall-hanging brick,
The structure design of this composite pouring mould can efficiently solve casting zirconia corundum wall-hanging brick manufacturing process low production efficiency, cost
High problem.
In order to achieve the above object, this utility model provides following technical scheme：
A kind of composite pouring mould of casting zirconia corundum wall-hanging brick, including at least two groups of integrated cast structures, pours into a mould described in every group
Structure includes at least one of which stock mould group, and every layer of described stock mould group includes at least four cavity shapes and described wall-hanging brick identical brick
Mould, and being centrally formed by the cast passage of top layer insertion to bottom of the described stock mould of each layer, each described stock mould is provided with
With the plug hole of described cast channel connection, one end of wall-hanging brick lobe described in the corresponding molding of each described stock mould is towards described
Cast passage；The cast passage of integrated cast structure described in every group is connected by the communicating passage positioned at described integrated cast structure bottom, and
The top pouring into a mould passage described in one group is provided with cast rising head, the top of the described cast passage of integrated cast structure described in remaining each group
It is provided with feeding head.
Preferably, in the composite pouring mould of above-mentioned casting zirconia corundum wall-hanging brick, described plug hole is opened in described hanging screen
The center of one end of brick lobe.
Preferably, in the composite pouring mould of above-mentioned casting zirconia corundum wall-hanging brick, it is provided between every layer of described stock mould group
The space of 0.2mm-0.5mm.
Preferably, in the composite pouring mould of above-mentioned casting zirconia corundum wall-hanging brick, described stock mould is used for the aerofluxuss of aerofluxuss
Bore dia scope is 0.3-0.6mm, and described steam vent is located at the sidewall upper of described stock mould.
Preferably, in the composite pouring mould of above-mentioned casting zirconia corundum wall-hanging brick, the diameter range of described plug hole is 15-
30mm.
Preferably, in the composite pouring mould of above-mentioned casting zirconia corundum wall-hanging brick, integrated cast structure described in every group includes 10-20
The described stock mould group of layer.
Preferably, in the composite pouring mould of above-mentioned casting zirconia corundum wall-hanging brick, the relative both sides brick of described cast passage
It is provided with hollow clapboard inside mould, described hollow clapboard offers the through hole for plug hole and cast channel connection, and institute
The inner chamber stating hollow clapboard is closing inner chamber.
Preferably, in the composite pouring mould of above-mentioned casting zirconia corundum wall-hanging brick, including integrated cast structure described in three groups, described
Cast rising head is arranged at the cast passage top of integrated cast structure described in middle a group.
Preferably, in the composite pouring mould of above-mentioned casting zirconia corundum wall-hanging brick, every layer of integrated cast structure described in middle a group
Described stock mould group include six described stock moulds, the described stock mould group of every layer of the integrated cast structure described in two groups of both sides all includes four
Described stock mould.
Preferably, in the composite pouring mould of above-mentioned casting zirconia corundum wall-hanging brick, described in middle one group, integrated cast structure pours
Note passage is rectangular, and the cast passage of the integrated cast structure described in two groups of both sides is square.
The composite pouring mould of the casting zirconia corundum wall-hanging brick that this utility model provides includes at least two groups integrated cast structures, often
Group integrated cast structure includes at least one of which stock mould group, and every layer of stock mould group includes at least four cavity shapes and wall-hanging brick identical brick
Mould, and being centrally formed by the cast passage of top layer insertion to bottom of each layer stock mould, each stock mould is provided with pour into a mould logical
The plug hole of road connection, one end of the corresponding molding wall-hanging brick lobe of each stock mould is towards cast passage；Every group of integrated cast structure
Cast passage is all connected by the communicating passage positioned at integrated cast structure bottom, and the top of the cast passage of one group of integrated cast structure sets
It is equipped with cast rising head, the top of the cast passage of remaining each group integrated cast structure is provided with feeding head.
When a kind of composite pouring mould that application this utility model provides is poured into a mould, solution, from cast rising head injection, leads to
Cross cast passage, reach in each stock mould of each layer through plug hole.Communicating passage through being connected with cast channel bottom is entered simultaneously
Enter in the cast passage of each group, every group of cast passage all injects in each stock mould by plug hole from bottom to top, until liquid level
Rise on feeding head along concordant when stop cast, be placed in couveuse being annealed to less than 60 degree, you can take out.Solution is certainly
So successively rise to upper strata from lower floor, until filling the feeding head to top layer stock mould.With the increase of height, the pressure of solution
Power is also gradually increased, and then increases the proportion in each stock mould.By the setting of feeding head, unnecessary solution can effectively more
Mend the volume-diminished of solution process of setting, substantially reduce the phenomenons such as shrinkage cavity.By this assembling die, once-cast, use one
Cast rising head can produce multiple brick materials, and therefore production efficiency is high, decreases cast number of times, alleviates the labor intensity of workman
Saved raw material simultaneously.During cast, polylith brick material solution communicates, and have adjusted the temperature difference of solution between polylith brick material well, carries
The high heat insulation effect of brick material, decreases the crackle of brick material, greatly enhances the yield rate of brick material.Save centre again
The template of cast brick material, largely decreases the consumption of raw material.
Brief description
In order to be illustrated more clearly that this utility model embodiment or technical scheme of the prior art, below will be to embodiment
Or in description of the prior art the accompanying drawing of required use be briefly described it should be apparent that, drawings in the following description are only
It is some embodiments of the present utility model, for those of ordinary skill in the art, in the premise not paying creative work
Under, other accompanying drawings can also be obtained according to these accompanying drawings.
Fig. 1 is glass furnace melting tank casting zirconia corundum wall-hanging brick structural representation common in the art；
Fig. 2 is glass furnace melting tank casting zirconia corundum wall-hanging brick mould structure schematic diagram common in the art；
Fig. 3 shows for a kind of structure of specific embodiment of founding zirconium firm cylinder brick composite pouring mould that this utility model provides
It is intended to；
Fig. 4 is the overlooking the structure diagram of Fig. 3.
In accompanying drawing, labelling is as follows：
Stock mould 1, pours into a mould passage 2, plug hole 3, communicating passage 4, pours into a mould rising head 5, feeding head 66, brick material 7.
Specific embodiment
This utility model embodiment discloses a kind of casting mold of casting zirconia corundum wall-hanging brick, firm to improve founding zirconium
The production efficiency of beautiful wall-hanging brick, reduces production cost.
Below in conjunction with the accompanying drawing in this utility model embodiment, the technical scheme in this utility model embodiment is carried out
Clearly and completely description is it is clear that described embodiment is only a part of embodiment of this utility model rather than whole
Embodiment.Based on the embodiment in this utility model, those of ordinary skill in the art are not under the premise of making creative work
The every other embodiment being obtained, broadly falls into the scope of this utility model protection.
Refer to Fig. 3-Fig. 4, founding zirconium firm cylinder brick composite pouring mould one kind that Fig. 3 provides for this utility model is specifically real
Apply the structural representation of mode；Fig. 4 is the overlooking the structure diagram of Fig. 3.
In a kind of specific embodiment, the composite pouring mould bag of the casting zirconia corundum wall-hanging brick that this utility model provides
Include at least two groups integrated cast structures, every group of integrated cast structure includes at least one of which stock mould group, and every layer of stock mould group includes at least four stock moulds
1, stock mould 1 cavity shape is all identical with wall-hanging brick, can form a brick material 7 in a stock mould 1.Specifically, can be as needed
The straight shaped brick material of composition different model.
In every group of integrated cast structure, multiple stock moulds 1 successively arrange it and are centrally formed by the cast passage of top layer insertion to bottom
2, every layer of stock mould group includes at least four stock moulds 1, and then is obtained in that preferable solution pressure.The top of cast passage 2 sets
It is equipped with cast rising head 5, during cast, solution flows through cast passage 2 by pouring into a mould rising head 5 injection.Each stock mould 1 corresponds to molding wall-hanging brick
One end of lobe is towards cast passage 2 that is, as shown in Figure 4, and positioned at the stock mould 1 poured into a mould on the left of passage 2, it corresponds to into
One end of type wall-hanging brick lobe is towards the right side, one end of its corresponding molding wall-hanging brick lobe of the stock mould 1 on the right side of cast passage 2
Towards a left side, positioned at the one end of its corresponding molding wall-hanging brick lobe of stock mould 1 pouring into a mould passage 2 front end backwards, after cast passage 2
One end of its corresponding molding wall-hanging brick lobe of the stock mould 1 at end is forward.It is arranged such so that the corresponding molding of each stock mould 1 inner chamber is hung
The states such as the solution pressure at wall brick same position are identical, thus shaped article quality conformance is good.It is respectively provided with each stock mould 1
There is the plug hole 3 connecting with cast passage 2, and then the solution poured into a mould in passage 2 is flowed into the inner chamber of each stock mould 1 by plug hole 3
In.It is pointed out that connection herein had both included stock mould 1 directly connecting with cast passage 2, stock mould 1 and cast also should be included
The situation of passage 2 indirect communication, such as stock mould 1 are passed through other stock moulds 1 and are connected with cast passage 2.But directly connected by plug hole 3
The pressure distribution of solution in each stock mould 1 can be ensured uniformly, good forming effect.The cast passage 2 of every group of integrated cast structure passes through position
Communicating passage 4 in integrated cast structure bottom connects, and solution is flowed into by the cast passage 2 of one group of integrated cast structure by communicating passage 4
The cast passage 2 of another group of integrated cast structure.The top of one group of cast passage 2 is provided with cast rising head 5, remaining each group integrated cast structure
The top of cast passage 2 be provided with feeding head 6, and then solution can be filled to feeding head 6 through stock mould 1.By mending
The setting of contracting rising head 6, effectively compensate for the phenomenons such as brick material 7 shrinkage cavity that in solution cooling procedure, volume-diminished causes, significantly improves
The consistency of brick material 7.When being provided only with one layer of stock mould 1, it had both been top layer and had been bottom.General, neighbouring brick
The periphery of mould 1 is generally flush with, certainly, in particular cases it is also contemplated that the setting that is staggered.
When a kind of composite pouring mould that application this utility model provides is poured into a mould, solution injects from cast rising head 5, leads to
Cross cast passage 2, reach in each stock mould 1 of each layer through plug hole 3.Connection by connecting with cast passage 2 bottom simultaneously
Passage 4 enters in the cast passage 2 of each group, and every group of cast passage 2 all injects in each stock mould 1 by plug hole 3 from bottom to top,
Until liquid level rise on feeding head 6 along concordant when stop cast, be placed in couveuse being annealed to less than 60 degree, you can take
Go out.Solution successively rises to upper strata from lower floor naturally, until filling the feeding head 6 to top layer stock mould 1.Increasing with height
Plus, the pressure of solution is also gradually increased, and then increases the proportion in each stock mould 1.By the setting of feeding head 6, unnecessary
Solution can effectively make up the volume-diminished of solution process of setting, substantially reduces the phenomenons such as shrinkage cavity.By this assembling die, once
Pour into a mould, multiple brick materials 7 can be produced using a cast rising head 5, such as 200, therefore production efficiency is high, decreases cast secondary
Number, the labor intensity alleviating workman has saved raw material simultaneously.During cast, polylith brick material 7 solution communicates, and have adjusted well
Between polylith brick material 7, the temperature difference of solution, improves the heat insulation effect of brick material 7, decreases the crackle of brick material 7, largely carries
The high yield rate of brick material 7.Save the template of middle cast brick material 7 again, largely decrease the consumption of raw material.
Specifically, plug hole 3 is opened in the center of one end of wall-hanging brick lobe.Namely the corresponding cast of stock mould 1 is logical
Plug hole 3 is opened up on the side elevation in road, and plug hole 3 is located at the center of stock mould 1, thus solution injects in stock mould 1 by center,
The pressure being conducive to solution in single stock mould 1 is consistent.
Further, the space of 0.2mm-0.5mm can be set between every layer of stock mould group.Adjacent in same layer as needed
Stock mould 1 between be also equipped with the space of 0.2mm-0.5mm.Therefore there is good breathability, effectively raise brick material 7
Consistency and the uniformity, and without viscous type, time and labour saving, largely alleviate the labor intensity of workman.
Further, stock mould 1 can arrange steam vent, in order to the discharge of casting process gas, improve brick material 7 matter
Amount.Concrete steam vent diameter range can be 0.3-0.6mm, and steam vent is located at the sidewall upper of stock mould 1.Preferably, each
The steam vent being provided with stock mould 1 on steam vent, and neighbouring stock mould 1 is connected, and then can form gas discharge
Passage, good exhaust effect.
The diameter range of plug hole 3 can be 15mm-30mm.Adopt pin hole casting, go out emitting at plug hole 3 when turning
Mouth breaks automatically, has been truly realized wall-hanging brick and has not processed, has effectively raised the service life of wall-hanging brick.
Put chi standard and quality in order to more be accurately controlled during combinations thereof casting mold molding, particularly control glass
Yield rate and the proportion putting chi standard and quality, effectively improve brick material 7 of glass kiln melting tank casting zirconia corundum floor tile, can
, in the middle of every layer of rectangle cast passage 2 length direction surrounding in the middle of being connected of assembling die, to increase by one group of space from bottom to top
Plate, i.e. the cast relative both sides stock mould of passage 21 inner side setting hollow clapboard, hollow clapboard offers for plug hole 3 with pour
The through hole of note passage 2 connection, and the inner chamber of hollow clapboard is closing inner chamber.Namely pour into a mould passage 2 length direction phase in rectangle
To both sides stock mould 1 inner side increase space plate, space plate does not connect, with cast passage 2, the hollow structure do not poured into a mould, this
The inner side at place is cast passage 2 side.The heat insulation effect of brick material 7 can largely be increased by the setting of space plate, slowly
The temperature of cooling brick material 7, eliminates internal stress, effectively adjusts the temperature of solution, reduce the crackle of brick material 7.
On the basis of the various embodiments described above, three groups of integrated cast structures can be included, cast rising head 5 is arranged at middle one group and pours
Cast passage 2 top of note structure, then the top of two groups of adjacent cast passages 2 arranges feeding head 6.Specifically, every group is poured
Note structure can include 10-20 layer stock mould group, such as 15 layers, and its total height can be 2 meters about.Every group of integrated cast structure can include
The each stock mould of 4-8 1.Specifically, the stock mould group of middle one group of every layer of integrated cast structure can include six stock moulds 1, and two groups of both sides are poured
The stock mould group of every layer of structure of note can all include four stock moulds 1.It is arranged such, considering cast efficiency and solution pressure
Etc. factor, obtain efficient solution pressure in each group casting mold all can meet requirement simultaneously, mould brick material 7
Quality is preferable.
Specifically, the cast passage 2 of middle one group of integrated cast structure can be rectangular, the cast of two groups of integrated cast structures of both sides
Passage 2 can be square.On the one hand, comprise the quantity of stock mould 1 in conjunction with each stock mould group, in order to pour into a mould the arrangement of passage 2.
Meanwhile, combine solution pressure and composite pouring mould in each group integrated cast structure the factor such as integrally to take up room.
On the basis of the various embodiments described above, also include for adding the feeding device of solution into cast rising head 5 and setting
It is placed in the photographic head of feeding head 6 top, photographic head and feeding device are all connected with remote monitor.The set location of photographic head
Only need to collect the liquid level situation of solution in feeding head 6, concrete fixed position can be not construed as limiting.Remotely
Watch-dog can be computer or switch board etc., and photographic head and feeding device are all connected with remote monitor, and then can pass through
Remotely control, instructs to feeding device transmission charging, then feeding device starts to injection solution in cast rising head 5, and works as and pass through
Can be filled to charging by remote monitor when the image information that photographic head obtains judges that solution rises to concordant with feeding head 6
Put transmission halt instruction, then stop adding solution.It is capable of remotely monitoring by above-mentioned setting and control.Concrete feeding device
Structure etc. refer to prior art, here is omitted.Certainly, photographic head and remote monitoring can also be only set as needed
Device, photographic head is connected with remote monitor, then can realize the purpose of remote monitoring.
Further, also include the alarm device being connected with remote monitor.By the setting of alarm device, can add
Its alarm of remotely control when material device etc. breaks down.To remind operator to take emergency measures in time.Concrete warning
Device can be audible-visual annunciator, voice announcer etc..The control that starts to alarm device both can be by remote monitor
Pre-set programs are it is also possible on remote monitor, remote operation controls by operator.
In this specification, each embodiment is described by the way of going forward one by one, and what each embodiment stressed is and other
The difference of embodiment, between each embodiment identical similar portion mutually referring to.
Described above to the disclosed embodiments, makes professional and technical personnel in the field be capable of or new using this practicality
Type.Multiple modifications to these embodiments will be apparent from for those skilled in the art, is determined herein
The General Principle of justice can be realized in the case of without departing from spirit or scope of the present utility model in other embodiments.Cause
This, this utility model is not intended to be limited to the embodiments shown herein, and is to fit to and principles disclosed herein
The wide scope consistent with features of novelty.
Claims (10)
1. a kind of composite pouring mould of casting zirconia corundum wall-hanging brick it is characterised in that include at least two groups integrated cast structures, every group
Described integrated cast structure includes at least one of which stock mould group, and it is identical with wall-hanging brick that every layer of described stock mould group includes at least four cavity shapes
Stock mould, and being centrally formed by the cast passage of top layer insertion to bottom of the described stock mould of each layer, each described stock mould is all provided with
It is equipped with the plug hole with described cast channel connection, one end court of the lobe of wall-hanging brick described in the corresponding molding of each described stock mould
To described cast passage；The cast passage of integrated cast structure described in every group is by the communicating passage positioned at described integrated cast structure bottom even
Logical, and the top of the described cast passage of integrated cast structure described in a group is provided with cast rising head, integrated cast structure described in remaining each group
The top of described cast passage be provided with feeding head.
2. the composite pouring mould of casting zirconia corundum wall-hanging brick according to claim 1 is it is characterised in that described plug hole
It is opened in the center of one end of described wall-hanging brick lobe.
3. the composite pouring mould of casting zirconia corundum wall-hanging brick according to claim 1 is it is characterised in that every layer of described brick
It is provided with the space of 0.2mm-0.5mm between module.
4. the composite pouring mould of casting zirconia corundum wall-hanging brick according to claim 3 is it is characterised in that on described stock mould
Steam vent diameter range for aerofluxuss is 0.3-0.6mm, and described steam vent is located at the sidewall upper of described stock mould.
5. the composite pouring mould of casting zirconia corundum wall-hanging brick according to claim 4 is it is characterised in that described plug hole
Diameter range be 15-30mm.
6. the composite pouring mould of casting zirconia corundum wall-hanging brick according to claim 1 is it is characterised in that pour described in every group
Note structure includes 10-20 layer described stock mould group.
7. the composite pouring mould of casting zirconia corundum wall-hanging brick according to claim 1 is it is characterised in that described cast is led to
It is provided with hollow clapboard inside the relative both sides stock mould in road, described hollow clapboard offers for plug hole with cast passage even
Logical through hole, and the inner chamber of described hollow clapboard is closing inner chamber.
8. the composite pouring mould of the casting zirconia corundum wall-hanging brick according to any one of claim 1-7 is it is characterised in that wrap
Include integrated cast structure described in three groups, described cast rising head is arranged at the cast passage top of integrated cast structure described in middle a group.
9. the composite pouring mould of casting zirconia corundum wall-hanging brick according to claim 8 is it is characterised in that middle one group of institute
The described stock mould group stating every layer of integrated cast structure includes six described stock moulds, every layer of the integrated cast structure described in two groups of both sides described
Stock mould group all includes four described stock moulds.
10. the composite pouring mould of casting zirconia corundum wall-hanging brick according to claim 9 is it is characterised in that middle one group
The cast passage of described integrated cast structure is rectangular, and the cast passage of the integrated cast structure described in two groups of both sides is square.
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201620993832.2U CN205997127U (en) | 2016-08-29 | 2016-08-29 | A kind of composite pouring mould of casting zirconia corundum wall-hanging brick |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201620993832.2U CN205997127U (en) | 2016-08-29 | 2016-08-29 | A kind of composite pouring mould of casting zirconia corundum wall-hanging brick |
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| CN205997127U true CN205997127U (en) | 2017-03-08 |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN107877677A (en) * | 2018-01-08 | 2018-04-06 | 郑州远东耐火材料有限公司 | Zirconia-corundum refractory brick paving brick continuous casting sand mo(u)ld |
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2016
- 2016-08-29 CN CN201620993832.2U patent/CN205997127U/en active Active
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN107877677A (en) * | 2018-01-08 | 2018-04-06 | 郑州远东耐火材料有限公司 | Zirconia-corundum refractory brick paving brick continuous casting sand mo(u)ld |
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