CN217393910U - Heavy numerical control double-end precision cutting saw equipment for aluminum profiles - Google Patents

Abstract

The utility model discloses a heavy numerical control double-end precision cutting saw device for aluminum profiles, which comprises a frame, a left saw head, a distribution box, a linear guide rail, a right saw head, a random material supporting frame, a material measuring height, a lifting material supporting frame and an operation control console, wherein the left saw head is fixedly installed at one end above the frame, the distribution box is arranged at one end of the left saw head, the distribution box is fixedly installed at one end of the frame, the linear guide rail is fixedly installed on the upper surface of the frame, and the right saw head is installed on the linear guide rail; the device is provided with two saw heads, adopts a control mode of servo plus PLC and an industrial touch screen, has accurate positioning, simple operation, reliable performance, advanced technology, high cutting speed, large cutting area and high processing precision, and is suitable for the development of the processing industries of aluminum-plastic doors and windows, curtain walls, industrial aluminum products and the like.

Description

Heavy numerical control double-end precision cutting saw equipment for aluminum profiles

Technical Field

The utility model relates to a numerical control processing equipment field specifically is a heavy numerical control double-end precision slitting saw equipment of aluminium alloy.

Background

With the development of the modern machining industry, the requirements on the cutting quality and precision are continuously improved, and the requirements on improving the production efficiency, reducing the production cost and having a high-intelligent automatic cutting function are also improved.

In the machining process, the common modes of plate cutting include manual cutting and cutting by a semi-automatic cutting machine. The manual cutting is flexible and convenient, but the manual cutting quality is poor, the size error is large, the material waste is large, the subsequent processing workload is large, meanwhile, the labor condition is severe, and the production efficiency is low. The profile modeling cutting machine in the semi-automatic cutting machine has better quality of cutting workpieces, and is not suitable for cutting single workpieces, small batches and large workpieces due to the cutting die. Therefore, the design of cutting equipment with numerical control function is not slow.

SUMMERY OF THE UTILITY MODEL

An object of the utility model is to provide a heavy numerical control double-end precision slitting saw equipment of aluminium alloy to solve above-mentioned problem.

In order to achieve the above purpose, the utility model provides a following technical scheme: the utility model provides a heavy numerical control double-end accurate slitting saw equipment of aluminium alloy, includes frame, left saw head, block terminal, linear guide, right saw head, holds in the palm the work or material rest at random, surveys the material height, goes up and down to hold in the palm work or material rest and operation control panel, the top one end fixed mounting of frame has left saw head, one side of left side saw head is provided with the block terminal, block terminal fixed mounting is in the one end of frame, the last fixed surface of frame installs linear guide, install right saw head on the linear guide, one side fixed mounting of right saw head has at random to hold in the palm the work or material rest, it is fixed to be provided with between work or material rest and the right saw head to survey the material height to hold in the palm at random, still be provided with in the frame and go up and down to hold in the palm work or material rest and operation control panel, the operation control panel is through supporting guide and frame sliding connection.

Preferably, survey the material height including surveying material height cylinder, cylinder mounting panel, guide rail seat, guide rail, survey the high edge of a knife of material, pinion rack installation aluminium, bottom plate and backup pad, survey the high cylinder fixed mounting of material on the cylinder mounting panel, the cylinder mounting panel sets up the top at the guide rail seat, be provided with the guide rail on the guide rail seat, be provided with on the guide rail and survey the high edge of a knife of material, survey the high edge of a knife of material and be connected with the one end of surveying the high cylinder of material, survey the high edge of a knife of material and pass through pinion rack installation aluminium and guide rail sliding connection, the guide rail seat sets up on the bottom plate, the bottom fixed connection backup pad of bottom plate, backup pad and one side fixed connection of random support work or material rest.

Preferably, the lift asks the work or material rest to include mounting panel, flange bearing, lift axle, ask flitch cylinder, gas pole, lift connecting plate, ask the material roller to support and ask the material roller, be provided with the lift axle through the flange bearing on the mounting panel, the bottom of mounting panel is provided with asks the flitch cylinder, ask in the gas pole on the flitch cylinder penetrates the mounting panel, the gas pole is connected the lift connecting plate with the one end of lift axle, the fixed material roller that asks that is provided with in both sides of lift connecting plate supports, ask to install between the material roller support and ask the material roller.

Preferably, the operation console comprises a control box, a touch display screen, a glass shield, a storage groove and a support plate, the touch display screen is arranged on the upper surface of the control box, the glass shield is arranged above the touch display screen, the glass shield is fixedly installed on the control box, the storage groove is formed in one side of the control box, and the support plate is arranged on the other side of the control box.

Preferably, the right saw head, the random material supporting frame and the material measuring high pass through a linear guide rail to be in sliding connection on the frame.

Preferably, a servo motor is installed on the rack and is in transmission connection with a linear guide rail at the bottom of the right saw head.

Preferably, a first saw blade is arranged on the left saw head, an included angle between the first saw blade and the rack is 90 degrees, a second saw blade is arranged on the right saw head, and an included angle between the second saw blade and the rack is 45 degrees.

Preferably, the bottom of frame is provided with the leveling base, locking bolt is installed to leveling base bottom.

The utility model has the advantages that: the device is provided with two saw heads, wherein the left saw head is a fixed saw head and is fixed on a rack by a screw, the right saw head is arranged on a linear guide rail and is driven by a servo motor to realize the positioning of the cutting length, the two saw heads can work independently or simultaneously, and can cut the required length and the angles at two ends of a section bar at one time during the simultaneous working, so that the cutting speed is high, the cutting area is large, and the processing precision is high; the device adopts a control mode of servo plus PLC and an industrial touch screen, has accurate positioning, simple operation, reliable performance and advanced technology, and is suitable for the development of the processing industries of aluminum-plastic doors and windows, curtain walls, industrial aluminum products and the like.

Drawings

Fig. 1 is a front view of the structure of the present invention;

FIG. 2 is a side view of the structure of the present invention;

fig. 3 is a top view of the structure of the present invention;

FIG. 4 is a schematic view of the material height measuring structure of the present invention;

fig. 5 is a schematic structural view of the lifting material supporting frame of the present invention;

fig. 6 is a schematic structural view of the operation console of the present invention.

In the figure:

1, a frame;

2, a left saw head, 201 and a first saw blade;

3, a distribution box;

4, linear guide rails;

5 right saw head, 501 second saw blade;

6 random material supporting frames;

7, a material measuring height cylinder, a 701 high cylinder, a 702 cylinder mounting plate, a 703 guide rail seat, a 704 guide rail, a 705 material measuring height knife edge, a 706 toothed plate mounting aluminum, a 707 bottom plate and a 708 support plate;

8 lifting material supporting frames, 801 mounting plates, 802 flange bearings, 803 lifting shafts, 804 material supporting plate cylinders, 805 gas rods, 806 lifting connecting plates, 807 material supporting roller supports and 808 material supporting rollers;

9, operating a console, 901 operating boxes, 902 touch display screens, 903 glass shields, 904 storage tanks and 905 bracket plates;

10 supporting the guide rail;

11 a servo motor;

12 leveling the base;

13 locking the bolt.

Detailed Description

The technical solutions in the embodiments of the present invention will be described clearly and completely with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only some embodiments of the present invention, not all embodiments. Based on the embodiments in the present invention, all other embodiments obtained by a person skilled in the art without creative work belong to the protection scope of the present invention.

Referring to fig. 1-3, the present invention provides a technical solution: a heavy numerical control double-end precision cutting saw device for aluminum profiles comprises a rack 1, a left saw head 2, a distribution box 3, a linear guide rail 4, a right saw head 5, a random material supporting frame 6, a material measuring height 7, a lifting material supporting frame 8 and an operation control table 9, wherein the left saw head 2 is fixedly installed at one end above the rack 1, the distribution box 3 is arranged on one side of the left saw head 2, the distribution box 3 is fixedly installed at one end of the rack 1, the linear guide rail 4 is fixedly installed on the upper surface of the rack 1, the right saw head 5 is installed on the linear guide rail 4, a first saw blade 201 is arranged on the left saw head 2, an included angle between the first saw blade 201 and the rack 1 is 90 degrees, a second saw blade 501 is arranged on the right saw head 5, an included angle between the second saw blade 501 and the rack 1 is 45 degrees, the first saw blade 201 and the second saw blade 501 in the device adopt phi 550 mm diamond saw blades, a kW 3 high-precision spindle motor is matched, the cutting speed is high, the cutting area is large, the processing precision is high, the two saw heads of the machine can work independently or simultaneously, when the machine works simultaneously, the required length and the angle of two ends of a section bar can be cut at one time, the left saw head 2 is a fixed saw head and is fixed on the machine frame 1 by screws, the right saw head 5 is arranged on a linear guide rail 4 and is driven by a servo motor 11 to move by an HGW high-precision slide block, an electronic lubricating system is adopted to ensure that the saw heads move lightly and flexibly, the movement stability is ensured, the positioning cutting length is realized, a random material supporting frame 6 is fixedly arranged on one side of the right saw head 5, a material measuring height 7 is fixedly arranged between the random material supporting frame 6 and the right saw head 5, the random material supporting frame 6 and the material measuring height 7 are connected on the machine frame 1 by the linear guide rail 4 in a sliding way, a lifting material supporting frame 8 and an operation control console 9 are also arranged on the machine frame 1, a plurality of lifting material supporting frames 8 are arranged, in the embodiment, three lifting material supporting frames 8 are arranged and respectively arranged at the front, middle and rear positions of the frame 1, according to the lifting and falling of the saw head, the requirements of cutting sectional materials are met, the space is saved, the appearance of the sawing machine is neat and attractive, the operation control platform 9 is connected with the machine frame 1 in a sliding mode through the supporting guide rail 10, the servo motor 11 is installed on the machine frame 1, the servo motor 11 is in transmission connection with the linear guide rail 4 at the bottom of the right saw head 5, the leveling base 12 is arranged at the bottom of the machine frame 1, the locking bolt 13 is installed at the bottom of the leveling base 12, the machine frame 1 is formed by welding low-carbon steel rectangular steel pipes, and the machine body is subjected to aging treatment and sand blasting treatment after welding, so that the sufficient rigidity and stability of the machine body are guaranteed, eight leveling bases 12 on the bottom feet of the frame 1 are supported, the sawing machine is adjusted to be in a horizontal state, and the locking bolts 13 are fastened and adjusted, so that the frame is installed on a hard and flat concrete floor in a factory building to operate.

Referring to fig. 4, the material measuring height 7 includes a material measuring high cylinder 701, a cylinder mounting plate 702, a guide rail seat 703, a guide rail 704, a material measuring high knife edge 705, a toothed plate mounting aluminum 706, a bottom plate 707 and a support plate 708, the material measuring high cylinder 701 is fixedly mounted on the cylinder mounting plate 702, the cylinder mounting plate 702 is disposed at the top end of the guide rail seat 703, the guide rail seat 703 is provided with the guide rail 704, the guide rail 704 is provided with the material measuring high knife edge 705, the material measuring high knife edge 705 is connected with one end of the material measuring high cylinder 701, the material measuring high knife edge 705 is slidably connected with the guide rail 704 through the toothed plate mounting aluminum 706, the material measuring high cylinder 701 drives the material measuring high knife edge 705 to move on the guide rail seat 703, the guide rail seat 703 is disposed on the bottom plate 707, the bottom of the bottom plate 707 is fixedly connected with the support plate 708, and the support plate 708 is fixedly connected with one side of the random material supporting frame 6.

Referring to fig. 5, the lifting material supporting frame 8 includes a mounting plate 801, a flange bearing 802, a lifting shaft 803, a material supporting plate cylinder 804, a gas rod 805, a lifting connecting plate 806, material supporting roller supports 807 and material supporting rollers 808, the mounting plate 801 is provided with the lifting shaft 803 through the flange bearing 802, the bottom of the mounting plate 801 is provided with the material supporting plate cylinder 804, the gas rod 805 on the material supporting plate cylinder 804 penetrates into the mounting plate 801, the gas rod 805 and one end of the lifting shaft 803 are connected with the lifting connecting plate 806, the two sides of the lifting connecting plate 806 are fixedly provided with the material supporting roller supports 807, the material supporting rollers 808 are arranged between the material supporting roller supports 807, and the material supporting rollers 808 are driven to realize height adjustment through extension and retraction of the material supporting plate cylinder 804, so as to lift and fall according to the saw head position. The requirements for cutting the section bar are met, the space is saved, and the appearance of the sawing machine is neat and attractive.

Referring to fig. 6, the operation console 9 includes a control box 901, a touch display screen 902, a glass shield 903, a storage tank 904 and a support plate 905, the touch display screen 902 is disposed on the upper surface of the control box 901, the glass shield 903 is disposed above the touch display screen 902, the glass shield 903 is fixedly mounted on the control box 901, the storage tank 904 is disposed on one side of the control box 901, the support plate 905 is disposed on the other side of the control box 901, the operation console 9 is mounted in front of the frame 1, electrical control elements are mounted on the operation console 9, after a profile is placed on the workbench, the sawing machine can complete the positioning, pressing, cutting, returning, loosening and other processes as long as an operator presses a button according to an operation rule, the device adopts a servo + PLC and industrial touch screen control mode, the positioning is accurate, the positioning speed is 60m/min, the operation is simple, and the performance is reliable, advanced technology and easy maintenance.

The utility model discloses when concrete implementation: putting the section to be processed on a workbench of the machine, adjusting the two saw heads to the position which is most suitable for compressing the work, fixing, finishing the adjustment, checking to be in accordance with the regulation, running for 30min, and adjusting the blanking length without abnormal phenomenon;

adjusting the length of the workpiece: entering parameter setting, touching the point of return origin of the display screen 902 at a moment, the servo motor 11 driving the right saw head 5 to move along the horizontal direction of the linear guide rail 4, the saw head returning to the mechanical point set by factory, manually processing the point touch screen → double acting → left sawing by 90 degrees → right sawing by 45 degrees → placing the section → clamping → motor starting → sawing. After cutting is finished, measuring whether the length of the cut section is the same as the current position of the sawing machine or not, if the length needs to be modified, setting parameters of the point touch screen → modifying the position of the original point to be the actual cutting size, pressing and setting the mechanical original point, loosening the mechanical original point after the original point becomes green, and finishing length adjustment.

Processing short materials and long materials by hand: manual point processing → inputting the angle and length to be cut, and inputting the height of the section bar when cutting for 45 degrees; point positioning → saw starting → section material loading → pressing → saw cutting, after cutting, the saw blade automatically retreats, pressing and loosening to complete one-time cutting.

Discharging and cutting: point discharge processing → inputting the angle and length to be cut, and inputting the height of the section bar and the processing quantity when cutting for 45 degrees; 50 groups of data can be input at a time, the right saw head 5 with the point sequence number starts to be positioned → the saw starts to be placed → the section bar is placed → compressed → cut, after the cutting is finished, the saw blade automatically returns, the compression and the release are carried out, the cutting is finished at a time, after the set cutting number is reached, the next sequence number is clicked, and the cutting is carried out in sequence.

Cutting a section material: processing point section material → inputting the length and number of the section material to be cut, and inputting 20 groups of data once; inputting the length of raw materials, pointing a work number to be cut, then pointing, positioning the right saw head 5, starting positioning the saw, starting the saw, loading the section bar, pressing the section bar, sawing the section bar, and automatically and sequentially cutting the equipment.

Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and alterations can be made in these embodiments without departing from the principles and spirit of the invention, the scope of which is defined in the appended claims and their equivalents.

Claims (8)

1. The utility model provides a heavy numerical control double-end accurate slitting saw equipment of aluminium alloy, includes frame (1), left saw head (2), block terminal (3), linear guide (4), right saw head (5), holds in the palm work or material rest (6) at random, surveys material height (7), goes up and down to hold in the palm work or material rest (8) and operation control platform (9), its characterized in that: the utility model discloses a work efficiency test device, including frame (1), top one end fixed mounting of frame (1) has left saw head (2), one side of left side saw head (2) is provided with block terminal (3), block terminal (3) fixed mounting is in the one end of frame (1), the last fixed surface of frame (1) installs linear guide (4), install right saw head (5) on linear guide (4), one side fixed mounting of right side saw head (5) has at random holds in the palm work or material rest (6), hold in the palm at random and fixedly between work or material rest (6) and right saw head (5) survey material height (7), still be provided with lift support work or material rest (8) and operation control platform (9) on frame (1), lift support work or material rest (8) are provided with a plurality ofly, operation control platform (9) are through supporting guide (10) and frame (1) sliding connection.

2. The heavy numerical control double-end precision cutting saw equipment of aluminium alloy of claim 1, characterized in that: the material measuring height (7) comprises a material measuring high cylinder (701), a cylinder mounting plate (702), a guide rail seat (703), a guide rail (704), a material measuring high knife edge (705), a toothed plate mounting aluminum (706), a bottom plate (707) and a supporting plate (708), the material measuring high cylinder (701) is fixedly arranged on the cylinder mounting plate (702), the cylinder mounting plate (702) is arranged at the top end of the guide rail seat (703), a guide rail (704) is arranged on the guide rail seat (703), a material measuring high knife edge (705) is arranged on the guide rail (704), the material measuring high knife edge (705) is connected with one end of a material measuring high cylinder (701), the material measuring high knife edge (705) is in sliding connection with the guide rail (704) through a toothed plate mounting aluminum (706), the guide rail seat (703) is arranged on a bottom plate (707), the bottom of the bottom plate (707) is fixedly connected with a supporting plate (708), the supporting plate (708) is fixedly connected with one side of the random material supporting frame (6).

3. The heavy numerical control double-end precision cutting saw equipment of aluminium alloy of claim 1, characterized in that: the lifting material supporting frame (8) comprises a mounting plate (801), a flange bearing (802), a lifting shaft (803), a material supporting plate cylinder (804), a gas rod (805), a lifting connecting plate (806), a material supporting roller support (807) and a material supporting roller (808), wherein the lifting shaft (803) is arranged on the mounting plate (801) through the flange bearing (802), the material supporting plate cylinder (804) is arranged at the bottom of the mounting plate (801), the gas rod (805) on the material supporting plate cylinder (804) penetrates into the mounting plate (801), the gas rod (805) is connected with one end of the lifting shaft (803) to form the lifting connecting plate (806), the material supporting roller supports (807) are fixedly arranged on two sides of the lifting connecting plate (806), and the material supporting roller (808) is arranged between the material supporting roller supports (807).

4. The heavy numerical control double-end precision cutting saw equipment of aluminium alloy of claim 1, characterized in that: the operation console (9) comprises a control box (901), a touch display screen (902), a glass shield (903), a storage groove (904) and a support plate (905), wherein the touch display screen (902) is arranged on the upper surface of the control box (901), the glass shield (903) is arranged above the touch display screen (902), the glass shield (903) is fixedly installed on the control box (901), the storage groove (904) is arranged on one side of the control box (901), and the support plate (905) is arranged on the other side of the control box (901).

5. The heavy numerical control double-end precision cutting saw equipment of aluminium alloy of claim 1, characterized in that: the right saw head (5), the random material supporting frame (6) and the material measuring height (7) are connected on the rack (1) in a sliding mode through the linear guide rail (4).

6. The heavy numerical control double-end precision cutting saw equipment of aluminium alloy of claim 1, characterized in that: the servo motor (11) is installed on the rack (1), and the servo motor (11) is in transmission connection with the linear guide rail (4) at the bottom of the right saw head (5).

7. The heavy numerical control double-end precision cutting saw equipment of aluminium alloy of claim 1, characterized in that: be provided with first saw bit (201) on left side saw head (2), first saw bit (201) is 90 degrees with frame (1) contained angle, set up on right side saw head (5) with second saw bit (501), second saw bit (501) is 45 degrees with frame (1) contained angle.

8. The heavy numerical control double-end precision cutting saw equipment of aluminium alloy of claim 1, characterized in that: the bottom of frame (1) is provided with leveling base (12), locking bolt (13) are installed to leveling base (12) bottom.

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