CN217393530U

CN217393530U - 5G and new energy automobile inductance automatic intelligent manufacturing all-in-one of bending

Info

Publication number: CN217393530U
Application number: CN202122980917.0U
Authority: CN
Inventors: 张勇; 夏欢
Original assignee: Jindongli Intelligent Technology SZ Co Ltd
Current assignee: Jindongli Intelligent Technology SZ Co Ltd
Priority date: 2021-11-30
Filing date: 2021-11-30
Publication date: 2022-09-09
Anticipated expiration: 2031-11-30

Abstract

The utility model discloses a 5G and new energy automobile inductance automatic intelligent manufacturing all-in-one of bending, including bottom plate and die carrier mounting panel, be connected with the back shaft between bottom plate and the die carrier mounting panel, the upper surface of die carrier mounting panel is provided with the mould of bending that is used for placing the smelting tool board of bending, and the upper end of die carrier mounting panel is provided with the subassembly of bending, and the subassembly of bending is arranged in directly over the mould of bending on, installs the subassembly of bending down on the die carrier mounting panel, and the subassembly of bending is arranged in down under the mould of bending, the side extension of die carrier mounting panel is equipped with first support, installs first cylinder on the first support, and the second support is installed to the piston end of first cylinder, is equipped with the subassembly of bending on the second support, and the subassembly symmetry of bending is arranged in the side of mould of bending, the discharge end of the mould of bending is equipped with correlation photoelectric sensor. Adopt this structure can guarantee the effect of bending of E piece, promote processingquality, its process is simple, and machining efficiency is high.

Description

5G and new energy automobile inductance automatic intelligent manufacturing all-in-one of bending

Technical Field

The utility model relates to a magnetic core processing technology field, concretely relates to 5G and new energy automobile inductance automatic intelligent manufacturing all-in-one of bending.

Background

With the rapid increase of the development trend of 5G technology and new energy automobiles, the demand of electronic components required in electronic products is higher and higher, and the inductor is an electronic component with a high demand, wherein the magnetic core is an important component of the inductor. The magnetic core is the heart of the inductance, rectification and other elements in the electrical equipment. With the miniaturization of inductors and rectifying components, the requirement on a magnetic core is higher and higher, an E-shaped magnetic core is formed by combining bending of an E piece and the magnetic core, and the conventional bending device of the E-shaped magnetic core has poor effect after bending due to low processing precision, indirectly influences the saturation magnetic flux density of the E-shaped magnetic core, and cannot meet various high-performance requirements on the magnetic core under high current.

SUMMERY OF THE UTILITY MODEL

To the poor defect of effect after the machining precision that prior art exists because the result is bent, the utility model provides a 5G and new energy automobile inductance automatic intelligent manufacturing all-in-one of bending is used for overcoming above-mentioned defect.

An automatic intelligent manufacturing integrated machine for 5G and new energy automobile inductance bending comprises a base plate and a die carrier mounting plate; a supporting shaft is connected between the bottom plate and the die carrier mounting plate; a bending die for placing a bending jig plate is arranged on the upper surface of the die carrier mounting plate; an upper bending component is arranged at the upper end of the die carrier mounting plate; the upper bending assembly is arranged right above the bending die; a lower bending assembly is arranged on the die carrier mounting plate; the lower bending assembly is arranged right below the bending die; a first support extends from the side end of the die carrier mounting plate; a first air cylinder is arranged on the first bracket; a second bracket is arranged at the piston end of the first cylinder; a side end bending assembly is arranged on the second support; the side end bending assemblies are symmetrically arranged at the side ends of the bending die; and the discharge end of the bending die is provided with a correlation photoelectric sensor.

Preferably, the side end bending assembly comprises a side die air cylinder arranged on the second support; and a piston end of the side die cylinder is provided with a side die guide ejector pin mechanism.

Preferably, the side die guide thimble mechanism comprises a side end guide block arranged at the piston end of the side die cylinder; and a spring mounting plate is arranged on the side end guide block.

As a preferred scheme, a limit groove is formed in one side of the side end guide block, which is close to the bending die; a side end thimble die is clamped in the limiting groove; one end of the side end thimble die can extend into the bending jig plate from the side end of the bending die; a first compression spring is connected between the side end thimble die and the spring mounting plate; the side guide block is also provided with a first buffer block.

As a preferred scheme, the lower bending assembly comprises a lower die cylinder arranged at the bottom of the die set mounting plate; the upper surface of the die frame mounting plate is provided with a lower die guide ejector pin mechanism; the lower die guide thimble mechanism is connected with the piston end of the lower die cylinder; and the lower die guide thimble mechanism is arranged below the bending die.

As a preferred scheme, the lower die guide thimble mechanism comprises a lower die guide block connected with the piston end of the lower die cylinder; a plurality of lower thimble modules are arranged on the lower die guide block; each lower thimble module all includes the lower thimble mould of symmetry setting.

As a preferred scheme, a second compression spring is arranged on the lower die guide block; the second compression spring is arranged between two adjacent lower ejector pin modules; and a second buffer block is further arranged on the lower die guide block.

Preferably, the upper bending assembly comprises a guide shaft arranged on the die frame mounting plate; a top plate is arranged at the top of the guide shaft; and a blocking cover is arranged on the top plate.

As a preferred scheme, a linear guide bearing is movably arranged on the guide shaft; a guide bearing mounting plate is arranged on the linear guide bearing; an upper die cylinder is arranged on the top plate; and the piston end of the upper die cylinder is connected with the guide bearing mounting plate.

As a preferred scheme, an upper die guide block is arranged at the bottom of the guide bearing mounting plate; the bottom of the upper die guide block is symmetrically provided with a jig plate correcting column for correcting and positioning the bending jig plate; and a plurality of upper die ejector pins are symmetrically arranged between the correcting columns of the jig plate.

Has the advantages that: the utility model discloses a correlation photoelectric sensor detects whether the smelting tool board of bending targets in place, when detecting the smelting tool board of bending targets in place the back, the action of the subassembly of bending of going up earlier, correct the location back with the E piece pressure paste on the surface of magnetic core to the smelting tool board of bending, secondly the subassembly of bending the both ends of E piece makes the side of E piece laminate with the side of magnetic core mutually, the subassembly of bending down finally rolls over the both ends of E piece to the bottom of magnetic core, makes E piece and magnetic core fixed as an organic whole; by adopting the structure, the bending jig plate can be corrected before bending, the bending effect of the E sheet is ensured, the processing quality is improved, and the processed E-shaped magnetic core can meet the high-precision requirement of people; the device can once only accomplish the shaping of being connected of E piece and magnetic core, and the process is simple, and machining efficiency is high.

Drawings

Fig. 1 is a schematic structural diagram of the present invention.

Fig. 2 is a front view of the present invention.

Fig. 3 is a side view (without a shield) of the present invention.

Fig. 4 is an assembly schematic diagram of the side bending assembly of the present invention.

Fig. 5 is the structural schematic diagram of the side form guiding thimble mechanism of the present invention.

Fig. 6 is the structure schematic diagram of the lower die guiding thimble mechanism of the present invention.

In the figure: 1-a bottom plate; 2-a mould frame mounting plate; 3-supporting the shaft; 4-a first scaffold; 5-a first cylinder; 6-side end bending assembly; 7-lower bending component; 8-bending the die; 9-upward bending the assembly; 10-a second scaffold; 11-bending the jig plate; 12-a correlation photosensor; 601-side die cylinder; 602-a side die guide ejector pin mechanism; 6021-side end guide block; 6022-spring mounting plate; 6023-side end thimble dies; 6024-a limit groove; 6025-a first compression spring; 6026-a first buffer block; 701-a lower die cylinder; 702-a lower die guiding ejector pin mechanism; 7021-lower die guide block; 7022-lower thimble die; 7023-a second compression spring; 7024-a second buffer block; 901-shield cover; 902-upper die cylinder; 903-a guide shaft; 904-the top plate; 905-linear guide bearing; 906-guide bearing mounting plate; 907-upper mould guide block; 908-jig plate alignment post; 909-upper die ejector pin.

Detailed Description

The present invention will now be described in further detail with reference to the accompanying drawings. These drawings are simplified schematic drawings and illustrate the basic structure of the present invention only in a schematic manner, and thus show only the components related to the present invention.

In the present invention, it should be noted that the terms "upper", "lower", "top", "bottom", "inner", "outer", "close to", "between", "side end", and the like indicate orientations or positional relationships based on the orientations or positional relationships shown in the drawings, and are only for convenience of description and simplification of description, but do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and thus, should not be construed as limiting the present invention; the terms "first", "second" and "first" are used for descriptive purposes only and are not to be construed as indicating or implying relative importance; furthermore, unless expressly stated or limited otherwise, the terms "mounted," "connected," and "connected" are to be construed broadly, as they may be fixedly connected, detachably connected, or integrally connected, for example; can be mechanically or electrically connected; they may be connected directly or indirectly through intervening media, or they may be interconnected between two elements. The specific meaning of the above terms in the present invention can be understood in specific cases to those skilled in the art.

As shown in fig. 1-6, the utility model provides an automatic intelligent manufacturing all-in-one machine for 5G and new energy automobile inductance bending, which comprises a bottom plate 1 and a die carrier mounting plate 2; a support shaft 3 is connected between the bottom plate 1 and the die carrier mounting plate 2; the upper surface of the die carrier mounting plate 2 is provided with a bending die 8 for placing a bending jig plate 11; the upper end of the die carrier mounting plate 2 is provided with an upper bending assembly 9; the upper bending assembly 9 is arranged right above the bending die 8; a lower bending assembly 7 is arranged on the die carrier mounting plate 2; the lower bending assembly 7 is arranged right below the bending die 8; a first support 4 extends from the side end of the formwork mounting plate 2; a first air cylinder 5 is arranged on the first bracket 4; a second bracket 10 is arranged at the piston end of the first cylinder 5; the second bracket 10 is provided with a side end bending assembly 6; the side end bending assemblies 6 are symmetrically arranged at the side ends of the bending die 8; the discharge end of the bending die 8 is provided with a correlation photoelectric sensor 12; the utility model discloses a correlation photoelectric sensor 12 detects whether bending smelting tool board 11 targets in place, after detecting bending smelting tool board 11 targets in place, firstly, the action of last bending subassembly 9, correct the location with E piece pressure after bending smelting tool board 11, secondly, side bending subassembly 6 bends the both ends of E piece and makes the side of E piece laminate with the side of magnetic core mutually, finally, bending subassembly 7 bends the both ends of E piece to the bottom of magnetic core down, makes E piece and magnetic core fixed as an organic whole; by adopting the structure, the bending jig plate 11 can be corrected before bending, the bending effect of the E sheet is ensured, the processing quality is improved, and the processed E-shaped magnetic core can meet the high-precision requirement of people; the device can once only accomplish the shaping of being connected of E piece and magnetic core, and the process is simple, and machining efficiency is high.

In some examples of the present invention, the side end bending assembly 6 includes a side mold cylinder 601 mounted on the second bracket 10; a piston end of the side die cylinder 601 is provided with a side die guide ejector pin mechanism 602; the side die guide thimble mechanism 602 comprises a side end guide block 6201 arranged at the piston end of the side die air cylinder 601; a spring mounting plate 6022 is arranged on the side end guide block 6201; a limit groove 6024 is arranged on one side of the side end guide block 6201 close to the bending die 8; a side end ejector pin die 6023 is clamped in the limit groove 6024; one end of the side end thimble die 6023 can extend into the bending jig plate 11 from the side end of the bending die 8; a first compression spring 6025 is connected between the side end thimble die 6023 and the spring mounting plate 6022; the side end guide block 6201 is also provided with a first buffer block 6026; by adopting the scheme, the side die air cylinder 601 acts to push out the side end guide block 6201, the side end ejector pin die 6023 is driven to extend into the bending jig plate 11 from the side end of the bending mold 8 under the action of the first compression spring 6025 to bend the side end of the E sheet, the first compression spring 6025 can avoid the damage of the magnetic core caused by overlarge air cylinder thrust, the first buffer block 6026 plays a second protection role, and the bending press is carried out on the rear side die air cylinder 601 for pressure maintaining.

In some examples of the present invention, the lower bending assembly 7 includes a lower die cylinder 701 installed at the bottom of the die frame mounting plate 2; the upper surface of the die carrier mounting plate 2 is provided with a lower die guide ejector pin mechanism 702; the lower die guide thimble mechanism 702 is connected with the piston end of the lower die cylinder 701; the lower die guide thimble mechanism 702 is arranged below the bending die 8; the lower die guide thimble mechanism 702 comprises a lower die guide block 7021 connected with the piston end of the lower die cylinder 701; the lower die guide block 7021 is provided with a plurality of lower ejector pin modules; each lower thimble module comprises lower thimble dies 7022 which are symmetrically arranged; a second compression spring 7023 is arranged on the lower die guide block 7021; the second compression spring 7023 is arranged between two adjacent lower ejector pin modules; a second buffer block 7024 is further arranged on the lower die guide block 7021; adopt this scheme, after the action of side bending assembly 6, lower mould cylinder 701 moves and upwards pushes up lower mould guide block 7021, and lower mould guide block 7021 drives down thimble mould 7022 and stretches into the bottom of bending smelting tool plate 11 and bend the bottom of E piece this moment, and second compression spring 7023 can avoid the cylinder thrust too big and cause the damage of magnetic core, and second buffer block 7024 then plays the second and says the guard action.

In some examples of the present invention, the upper bending assembly 9 includes a guide shaft 903 installed on the mold frame mounting plate 2; a top plate 904 is arranged at the top of the guide shaft 903; a baffle cover 901 is arranged on the top plate 904; a linear guide bearing 905 is movably arranged on the guide shaft 903; a guide bearing mounting plate 906 is mounted on the linear guide bearing 905; an upper die cylinder 902 is arranged on the top plate 904; the piston end of the upper die cylinder 902 is connected with a guide bearing mounting plate 906; an upper die guide block 907 is arranged at the bottom of the guide bearing mounting plate 906; the bottom of the upper die guide block 907 is symmetrically provided with a jig plate correction column 908 for correcting and positioning the bending jig plate 11; a plurality of upper die thimbles 909 are arranged between the symmetrical jig plate correction columns 908; adopt this scheme, after correlation photoelectric sensor 12 detects 11 positioned of the smelting tool board of bending, it moves to go up mould cylinder 902 earlier, the piston end of going up mould cylinder 902 promotes direction bearing mounting panel 906 downstream, thereby it moves down to drive mould guide block 907, smelting tool board correction post 908 is rectified corresponding to the correction hole on the smelting tool board 11 of bending this moment, guarantee the effect of bending of E piece, promote processingquality, later go up mould thimble 909 and paste the E piece on the surface of magnetic core, go up mould cylinder 902 pressurize this moment, just the pressure release after side and lower extreme are bent.

The working principle is as follows: when the correlation photoelectric sensor 12 detects that the bending jig plate 11 is in position, the upper die cylinder 902 acts first, the piston end of the upper die cylinder 902 pushes the guide bearing mounting plate 906 to move downwards so as to drive the upper die guide block 907 to move downwards, the jig plate correction column 908 performs correction corresponding to a correction hole on the bending jig plate 11 at the moment, the upper die ejector pin 909 presses the E piece on the surface of the magnetic core, the upper die cylinder 902 maintains pressure at the moment, the side die cylinder 601 acts to push out the side end guide block 6201, the side end ejector pin 6023 is driven to extend into the bending jig plate 11 from the side end of the bending die 8 under the action of the first compression spring 6025 to bend the side end of the E piece, and the first compression spring 6025 can avoid the damage of the magnetic core caused by the overlarge pushing force of the cylinder and bend and press the rear side die cylinder 601; after the action of the side end bending assembly 6 is finished, the lower die cylinder 701 acts to push up the lower die guide block 7021 upwards, the lower die guide block 7021 drives the lower ejector pin die 7022 to extend into the bottom of the bending jig plate 11 to bend the bottom end of the E sheet, the second compression spring 7023 can avoid damage to a magnetic core caused by overlarge cylinder thrust, after the three directions are bent and pressed, the upper die cylinder 902, the side die cylinder 601 and the lower die cylinder 701 are simultaneously decompressed.

In the description herein, references to the description of the terms "one embodiment," "certain embodiments," "an illustrative embodiment," "an example," "a specific example," or "some examples," etc., mean that a particular feature, structure, material, or characteristic described in connection with the embodiment or example is included in at least one embodiment or example of the invention. In this specification, schematic representations of the above terms do not necessarily refer to the same embodiment or example. Furthermore, the particular features, structures, materials, or characteristics described may be combined in any suitable manner in any one or more embodiments or examples.

The basic principles and the main features of the invention and the advantages of the invention have been shown and described above, it will be evident to those skilled in the art that the invention is not limited to the details of the foregoing illustrative embodiments, but that the invention may be embodied in other specific forms without departing from the spirit or essential characteristics of the invention. The present embodiments are therefore to be considered in all respects as illustrative and not restrictive, the scope of the invention being indicated by the appended claims rather than by the foregoing description, and all changes which come within the meaning and range of equivalency of the claims are therefore intended to be embraced therein. Any reference sign in a claim should not be construed as limiting the claim concerned.

Furthermore, it should be understood that although the present description refers to embodiments, not every embodiment may contain only a single embodiment, and such description is for clarity only, and those skilled in the art should integrate the description, and the embodiments may be combined as appropriate to form other embodiments understood by those skilled in the art.

Claims

1. The utility model provides an automatic intelligent manufacturing all-in-one of 5G and new energy automobile inductance is bent which characterized in that: comprises a bottom plate and a mould frame mounting plate; a support shaft is connected between the bottom plate and the die carrier mounting plate; the upper surface of the die carrier mounting plate is provided with a bending die for placing a bending jig plate; an upper bending assembly is arranged at the upper end of the die carrier mounting plate; the upper bending assembly is arranged right above the bending die; a lower bending assembly is arranged on the die carrier mounting plate; the lower bending assembly is arranged right below the bending die; a first bracket extends from the side end of the die carrier mounting plate; a first air cylinder is arranged on the first bracket; a second bracket is arranged at the piston end of the first cylinder; a side end bending assembly is arranged on the second support; the side end bending assemblies are symmetrically arranged at the side ends of the bending die; and the discharge end of the bending die is provided with a correlation photoelectric sensor.

2. The automatic intelligent 5G and new energy automobile inductance bending manufacturing all-in-one machine according to claim 1, wherein the side end bending assembly comprises a side die air cylinder installed on a second support; and a piston end of the side die cylinder is provided with a side die guide ejector pin mechanism.

3. The automatic intelligent 5G and new energy automobile inductance bending manufacturing integrated machine according to claim 2, wherein the side die guide ejector pin mechanism comprises a side end guide block arranged at a piston end of a side die cylinder; and a spring mounting plate is arranged on the side end guide block.

4. The automatic intelligent 5G and new energy automobile inductance bending manufacturing integrated machine according to claim 3, wherein a limiting groove is formed in one side, close to the bending die, of the side end guide block; a side end thimble die is clamped in the limiting groove; one end of the side end thimble die can extend into the bending jig plate from the side end of the bending die; a first compression spring is connected between the side end thimble die and the spring mounting plate; the side end guide block is also provided with a first buffer block.

5. The automatic intelligent 5G and new energy automobile inductance bending manufacturing all-in-one machine according to claim 1 is characterized in that the lower bending assembly comprises a lower die cylinder arranged at the bottom of a die frame mounting plate; the upper surface of the die frame mounting plate is provided with a lower die guide ejector pin mechanism; the lower die guide thimble mechanism is connected with the piston end of the lower die cylinder; and the lower die guide thimble mechanism is arranged below the bending die.

6. The automatic intelligent 5G and new energy automobile inductance bending manufacturing all-in-one machine according to claim 5, wherein the lower die guide ejector pin mechanism comprises a lower die guide block connected with a piston end of a lower die cylinder; a plurality of lower ejector pin modules are arranged on the lower die guide block; each lower thimble module all includes the lower thimble mould of symmetry setting.

7. The automatic intelligent 5G and new energy automobile inductance bending manufacturing all-in-one machine according to claim 6, wherein a second compression spring is arranged on the lower die guide block; the second compression spring is arranged between two adjacent lower ejector pin modules; and a second buffer block is further arranged on the lower die guide block.

8. The automatic intelligent 5G and new energy automobile inductance bending manufacturing all-in-one machine according to claim 1, wherein the upper bending assembly comprises a guide shaft mounted on a die frame mounting plate; a top plate is arranged at the top of the guide shaft; and a blocking cover is arranged on the top plate.

9. The automatic intelligent 5G and new energy automobile inductance bending manufacturing all-in-one machine according to claim 8 is characterized in that a linear guide bearing is movably mounted on the guide shaft; a guide bearing mounting plate is arranged on the linear guide bearing; an upper die cylinder is arranged on the top plate; and the piston end of the upper die cylinder is connected with the guide bearing mounting plate.

10. The automatic intelligent 5G and new energy automobile inductance bending manufacturing integrated machine according to claim 9, wherein an upper die guide block is arranged at the bottom of the guide bearing mounting plate; the bottom of the upper die guide block is symmetrically provided with a jig plate correcting column for correcting and positioning the bending jig plate; and a plurality of upper die ejector pins are symmetrically arranged between the correcting columns of the jig plate.