CN219189046U - Aluminum substrate cutting is with compressing tightly tool, aluminum substrate cutting equipment - Google Patents
Aluminum substrate cutting is with compressing tightly tool, aluminum substrate cutting equipment Download PDFInfo
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- CN219189046U CN219189046U CN202223481993.8U CN202223481993U CN219189046U CN 219189046 U CN219189046 U CN 219189046U CN 202223481993 U CN202223481993 U CN 202223481993U CN 219189046 U CN219189046 U CN 219189046U
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Abstract
The utility model discloses a pressing jig for aluminum substrate cutting and aluminum substrate cutting equipment, wherein the pressing jig comprises a frame, the frame is provided with a first longitudinal mounting hole and a pressing plate outer frame, and the pressing plate outer frame is provided with a winding column and a second longitudinal mounting hole; one end of the compression steel wire is wound on the winding column, and the other end of the compression steel wire is fixed; and a steel wire tensioning mechanism and a horizontal adjusting mechanism. This application utilizes and compresses tightly the copper wire to compress tightly in order to carry out laser head cutting to aluminium base board, has solved conventional clamp plate and must keep sufficient thickness just can maintain the problem of roughness, can use 0.5mm sharp copper wire to realize the effect of about 8mm aluminum plate pressfitting. The problem that the steel wire has no compaction effect in a loose state is solved, the two ends of the compacted steel wire can be finely adjusted, and the tensioned steel wire is kept parallel to the product. The device can ensure that the laser cutting head does not need to frequently jump, thereby greatly improving the production efficiency.
Description
Technical Field
The utility model relates to the technical field of aluminum substrate manufacturing, in particular to a compression jig for aluminum substrate cutting and aluminum substrate cutting equipment.
Background
In the prior art, an aluminum circular substrate is used for fixing the LED lamp beads and the auxiliary electronic components thereof, which is called an aluminum substrate. The size of the single aluminum substrate is about 40mm by 40mm, the aluminum substrate is a multi-joint plate in the production process, a whole sheet is formed by 6*7 single substrates, the size is about 240 mm by 280mm, and a laser cutting device of the aluminum substrate is required to be developed in the later stage of the production process. However, due to the nature of the process for cutting aluminum substrates, it is desirable that the laser cutting head be as close to the aluminum substrate product as possible in order to maximize the duration of the laser cutting spot with compressed air at high pressure. However, the product has a certain deformation, the product needs to be compacted by the jig to overcome the problem, and the jig pressing plate needs a certain thickness to keep the pressing plate flat due to the large size of the product. The thickness of the platen contradicts the need for the laser cutting head to be as close as possible to the aluminum substrate product. In this regard, we have developed a new type of aluminum substrate cutting compaction device that addresses product compaction while ensuring that the laser cutting head is as close to the aluminum substrate product as possible.
The information disclosed in this background section is only for enhancement of understanding of the general background of the utility model and should not be taken as an acknowledgement or any form of suggestion that this information forms the prior art already known to a person skilled in the art.
Disclosure of Invention
For the above reasons, the applicant proposes a pressing jig for aluminum substrate cutting and an aluminum substrate cutting apparatus, which aim to solve the above problems.
In order to meet the requirements, the utility model aims to provide a pressing jig for aluminum substrate cutting and aluminum substrate cutting equipment.
In order to achieve the above purpose, the present utility model adopts the following technical scheme:
an aluminum substrate cutting is with compressing tightly tool includes:
the frame is provided with a first longitudinal mounting hole and a pressing plate outer frame, and the pressing plate outer frame is provided with a winding column and a second longitudinal mounting hole;
one end of the compression steel wire is wound on the winding column, and the other end of the compression steel wire is fixed;
the steel wire tensioning mechanism is arranged in the first longitudinal mounting hole, the steel wire tensioning mechanism is in abutting connection with the compression steel wire, and the steel wire tensioning mechanism can move up and down in the first longitudinal mounting hole;
the horizontal adjusting mechanism is arranged in the second longitudinal mounting hole and is abutted with the winding column.
In one embodiment, the top of the platen outer frame is lower than the top of the frame, and the frame is provided with a cavity for the compressed steel wire to pass through.
In one embodiment, when the horizontal adjustment mechanism abuts against the winding post, the horizontal position of the compressed steel wire is fixed.
In one embodiment, the horizontal position of the compression wire can be adjusted when the horizontal adjustment mechanism is disconnected from the winding post.
In one embodiment, at least two groups of compression steel wires, a steel wire tensioning mechanism and a horizontal adjusting mechanism are arranged in the frame.
In one embodiment, a space is provided between two sets of said compressed steel wires.
In another aspect, the application proposes an aluminum substrate cutting apparatus, based on any one of the above-mentioned pressing jig, including an apparatus main body, an aluminum substrate disposed at a cutting position, the pressing jig mounted on the aluminum substrate, and a laser cutting head.
In an embodiment, the device further comprises a pressing device and a circulation jig, wherein the pressing device is used for pressing the aluminum substrate downwards, and the circulation jig is used for pressing the aluminum substrate upwards to achieve pressing.
In an embodiment, the circulation jig is connected with a cylinder.
In an embodiment, the pressing jig is pressed on the aluminum substrate, and the plurality of pressing steel wires are located above the aluminum substrate.
Compared with the prior art, the utility model has the beneficial effects that: adopt the scheme of this application, because this application utilizes the steel wire that compresses tightly in order to carry out laser head cutting to aluminium base board, solved conventional clamp plate and must keep enough thickness just can maintain the problem of roughness, can use 0.5mm sharp steel wire to realize the effect of about 8mm aluminum plate pressfitting. This application accessible copper wire straining device realizes adjusting the height of copper wire to the oppression of copper wire, also accessible level adjustment mechanism and winding post are adjusted the horizontal position of copper wire when breaking away from the connection to reach the position control of copper wire, so as to be applicable to cutting equipment better. The problem that the steel wire does not have the compaction effect in the relaxation state has been overcome to this application, compresses tightly the steel wire both ends and can finely tune, realizes that the steel wire after the tensioning keeps parallel with the product. The device can ensure that the laser cutting head does not need to jump frequently, the jump times in the whole cutting process are reduced from 42 times of a conventional pressing plate to 1 time, and the production efficiency is greatly improved.
The utility model is further described below with reference to the drawings and specific embodiments.
Drawings
FIG. 1 is a schematic diagram of a pressing jig for cutting an aluminum substrate;
FIG. 2 is a schematic diagram illustrating the installation of the pressing jig of FIG. 1;
fig. 3 is a schematic structural diagram of an aluminum substrate cutting apparatus according to the present utility model.
Reference numerals
101. First longitudinal mounting hole of frame 102
103. Platen outer frame 104 winding column
105. The second longitudinal mounting hole 106 compresses the steel wire
107. Horizontal adjustment mechanism of steel wire tensioning mechanism 108
109. Beam Structure 201 device body
202. Laser cutting head 203 compacting device
204. Circulation jig
Detailed Description
The following description of the embodiments of the present utility model will be made clearly and completely with reference to the accompanying drawings, in which it is apparent that the embodiments described are only some embodiments of the present utility model, but not all embodiments. All other embodiments, which can be made by those skilled in the art based on the embodiments of the utility model without making any inventive effort, are intended to fall within the scope of the utility model.
In the description of the present utility model, it should be understood that the terms "center", "longitudinal", "lateral", "length", "width", "thickness", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", "clockwise", "counterclockwise", etc. indicate orientations or positional relationships based on the orientations or positional relationships shown in the drawings are merely for convenience in describing the present utility model and simplifying the description, and do not indicate or imply that the devices or elements referred to must have a specific orientation, be configured and operated in a specific orientation, and thus should not be construed as limiting the present utility model.
Furthermore, the terms "first," "second," and the like, are used for descriptive purposes only and are not to be construed as indicating or implying a relative importance or implicitly indicating the number of technical features indicated. Thus, a feature defining "a first" or "a second" may explicitly or implicitly include one or more such feature. In the description of the present utility model, the meaning of "a plurality" is two or more, unless explicitly defined otherwise.
In the present utility model, unless explicitly specified and limited otherwise, the terms "mounted," "connected," "secured," and the like are to be construed broadly, and may be attached, detached, or integrated, for example; can be mechanically or electrically connected; can be directly connected or indirectly connected through an intermediate medium, and can be communicated with the inside of two elements or the interaction relationship of the two elements. The specific meaning of the above terms in the present utility model can be understood by those of ordinary skill in the art according to the specific circumstances.
In the present utility model, unless expressly stated or limited otherwise, a first feature "above" or "below" a second feature may include both the first and second features being in direct contact, as well as the first and second features not being in direct contact but being in contact with each other through additional features therebetween. Moreover, a first feature being "above," "over" and "on" a second feature includes the first feature being directly above and obliquely above the second feature, or simply indicating that the first feature is higher in level than the second feature. The first feature being "under", "below" and "beneath" the second feature includes the first feature being directly under and obliquely below the second feature, or simply means that the first feature is less level than the second feature.
In the description of the present specification, a description referring to terms "one embodiment," "some embodiments," "examples," "specific examples," or "some examples," etc., means that a particular feature, structure, material, or characteristic described in connection with the embodiment or example is included in at least one embodiment or example of the present utility model. In this specification, schematic representations of the above terms should not be understood as necessarily being directed to the same embodiment or example. Furthermore, the particular features, structures, materials, or characteristics described may be combined in any suitable manner in any one or more embodiments or examples. Further, one skilled in the art can engage and combine the different embodiments or examples described in this specification.
As shown in fig. 1-2, the application provides a pressing fixture for cutting an aluminum substrate, which comprises:
a frame 101, wherein the frame 101 is provided with a first longitudinal mounting hole 102 and a pressing plate outer frame 103, and the pressing plate outer frame 103 is provided with a winding column 104 and a second longitudinal mounting hole 105;
a compression steel wire 106, wherein one end of the compression steel wire 106 is wound on the winding column 104, and the other end of the compression steel wire is fixed; specifically, the frame 101 may be attached to a ring-shaped beam structure 109, so as to implement that a plurality of compression steel wires 106 are disposed on the beam structure 109 as shown in fig. 2, and both sides of the beam structure 109 are provided with winding posts 104, thereby implementing the fixation of the compression steel wires 106.
A wire tensioning mechanism 107, wherein the wire tensioning mechanism 107 is mounted in the first longitudinal mounting hole 102, the wire tensioning mechanism 107 is in contact with the compression wire 106, and the wire tensioning mechanism 107 can move up and down in the first longitudinal mounting hole 102; specifically, when the wire tensioning mechanism 107 abuts against the compression wire 107, the height of the compression wire 107 is pressed down to adjust the compression wire 107. Wherein, both ends of the beam structure 109 are required to be provided with a steel wire tensioning mechanism so as to realize the level of both ends of the compressed steel wire.
And a horizontal adjustment mechanism 108, wherein the horizontal adjustment mechanism 108 is mounted on the second longitudinal mounting hole 105, and the horizontal adjustment mechanism 108 is abutted against the winding column 104. Specifically, when the horizontal adjustment mechanism 108 abuts against the winding post 104, the horizontal position of the compressed steel wire is fixed because the winding post 104 is compressed and cannot move. When the horizontal adjustment mechanism 108 is disconnected from the winding column 104, the winding column 104 can horizontally move within the platen outer frame 103, and at this time, the horizontal position of the pressing steel wire 106 can be adjusted so as to press the aluminum substrate at the adjustment position.
In one embodiment, the top of the platen outer frame 103 is lower than the top of the frame 101, and the frame 101 is provided with a cavity for the compressed steel wire 106 to pass through.
In an embodiment, at least two groups of compression steel wires 106, a steel wire tensioning mechanism 107 and a horizontal adjusting mechanism 108 are disposed in the frame 101, and a space is provided between the two groups of compression steel wires 106 to promote the compression effect.
In one embodiment, the wire tensioning mechanism 107 may be a screw, and the leveling mechanism 108 may be a screw or a fastener such as a screw.
On the other hand, as shown in fig. 3, the present application proposes an aluminum substrate cutting apparatus, based on any one of the above-mentioned pressing jigs, comprising an apparatus main body 201, an aluminum substrate B disposed at a cutting position, the pressing jigs mounted on the aluminum substrate B, and a laser cutting head 202.
In an embodiment, the device further comprises a pressing device 203 and a circulation jig 204, the pressing device is used for pushing the pressing jig and the aluminum substrate downwards to enable the pressing steel wire to be in close contact with the aluminum substrate, the circulation jig 204 is connected with a cylinder, and the circulation jig 204 is used for pushing the aluminum substrate B upwards to enable the pressing. Wherein, closing device 203 is equipped with a plurality of butt posts for realize compressing tightly the effect.
In one embodiment, the pressing jig is pressed on the aluminum substrate B, and the plurality of pressing steel wires 106 are located above the aluminum substrate B.
Specifically, the pressing device 203 presses the aluminum substrate B after the aluminum substrate reaches the processing position, and the cutting process is started by the laser cutting head 202. The laser cutting head 202 needs to be close to the aluminum substrate product, and the distance is required to be less than or equal to 2mm during cutting. Wherein, the laser cutting head 202 is installed on the electric Z axis of the cutting head lifting so as to realize the Z axis lifting. Referring to fig. 2, the beam structure 109, which may be machined using conventional metal CNC, and the frame 101, the beam structure 109 may take a thickness of 8-10mm, requiring the laser cutting head to constantly jump across the beam structure 109 position in order to perform the machining operation.
To sum up, because this application utilizes the steel wire that compresses tightly in order to carry out laser head cutting to aluminium base board, has solved conventional clamp plate and has had to keep enough thickness just can maintain the problem of roughness, can use 0.5mm sharp steel wire to realize the effect of about 8mm aluminum plate pressfitting. This application accessible copper wire straining device realizes adjusting the height of copper wire to the oppression of copper wire, also accessible level adjustment mechanism and winding post are adjusted the horizontal position of copper wire when breaking away from the connection to reach the position control of copper wire, so as to be applicable to cutting equipment better. The problem that the steel wire does not have the compaction effect in the relaxation state has been overcome to this application, compresses tightly the steel wire both ends and can finely tune, realizes that the steel wire after the tensioning keeps parallel with the product. The device can ensure that the laser cutting head does not need to jump frequently, the jump times in the whole cutting process are reduced from 42 times of a conventional pressing plate to 1 time, and the production efficiency is greatly improved.
It will be apparent to those skilled in the art from this disclosure that various other changes and modifications can be made herein without departing from the spirit and scope of the utility model as defined by the appended claims.
Claims (10)
1. Aluminum base board cutting is with compressing tightly tool, its characterized in that includes:
the frame is provided with a first longitudinal mounting hole and a pressing plate outer frame, and the pressing plate outer frame is provided with a winding column and a second longitudinal mounting hole;
one end of the compression steel wire is wound on the winding column, and the other end of the compression steel wire is fixed;
the steel wire tensioning mechanism is arranged in the first longitudinal mounting hole, the steel wire tensioning mechanism is in abutting connection with the compression steel wire, and the steel wire tensioning mechanism can move up and down in the first longitudinal mounting hole;
the horizontal adjusting mechanism is arranged in the second longitudinal mounting hole and is abutted with the winding column.
2. The compaction fixture according to claim 1, wherein the top of the press plate outer frame is lower than the top of the frame, and the frame is provided with a cavity for the compaction steel wire to pass through.
3. The compaction fixture of claim 2, wherein the horizontal position of the compaction steel wire is fixed when the horizontal adjustment mechanism abuts the winding post.
4. A compaction fixture according to claim 3, wherein the horizontal position of the compaction steel wire can be adjusted when the horizontal adjustment mechanism is disconnected from the winding column.
5. The compaction fixture of claim 1, wherein at least two sets of compaction steel wires, a steel wire tensioning mechanism, and a horizontal adjustment mechanism are disposed within the frame.
6. The compaction fixture according to claim 5, wherein a space is provided between two groups of the compaction steel wires.
7. An aluminum substrate cutting apparatus based on the pressing jig according to any one of claims 1 to 6, comprising an apparatus main body, an aluminum substrate disposed at a cutting position, the pressing jig mounted on the aluminum substrate, and a laser cutting head.
8. The apparatus of claim 7, further comprising a hold-down device for holding the aluminum substrate down and a transfer jig for holding the aluminum substrate up to effect hold-down.
9. The apparatus of claim 8, wherein the flow jig is connected with a cylinder.
10. The apparatus of claim 7, wherein the compaction fixture is compacted to an aluminum substrate and a plurality of compaction steel wires are positioned above the aluminum substrate.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202223481993.8U CN219189046U (en) | 2022-12-22 | 2022-12-22 | Aluminum substrate cutting is with compressing tightly tool, aluminum substrate cutting equipment |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202223481993.8U CN219189046U (en) | 2022-12-22 | 2022-12-22 | Aluminum substrate cutting is with compressing tightly tool, aluminum substrate cutting equipment |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN219189046U true CN219189046U (en) | 2023-06-16 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202223481993.8U Active CN219189046U (en) | 2022-12-22 | 2022-12-22 | Aluminum substrate cutting is with compressing tightly tool, aluminum substrate cutting equipment |
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| Country | Link |
|---|---|
| CN (1) | CN219189046U (en) |
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- 2022-12-22 CN CN202223481993.8U patent/CN219189046U/en active Active
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