CN217391925U - Fog gun dust removal system for mixing station - Google Patents
Fog gun dust removal system for mixing station Download PDFInfo
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- CN217391925U CN217391925U CN202220355011.1U CN202220355011U CN217391925U CN 217391925 U CN217391925 U CN 217391925U CN 202220355011 U CN202220355011 U CN 202220355011U CN 217391925 U CN217391925 U CN 217391925U
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Abstract
The utility model discloses a stirring station is with fog gun dust pelletizing system, including host computer and a plurality of fog gun machines of evenly arranging around the stirring station, all be provided with sensor monitoring module and fog gun machine controller on every fog gun machine, sensor monitoring module and fog gun machine controller all with host computer wireless connection. The utility model discloses system simple structure, reasonable in design, it is convenient to realize, can effectively use in the dust removal of stirring station, can realize the automatically regulated in water pressure, discharge and spraying position according to external environment factor, like temperature, dust concentration, wind speed and wind direction, using water wisely, and dust collection efficiency is high, excellent in use effect, convenient to popularize and use.
Description
Technical Field
The utility model belongs to the technical field of the engineering environmental protection, concretely relates to fog gun dust pelletizing system for stirring station.
Background
With the rapid development of highway construction in China, the asphalt mixing plant as main construction equipment plays a vital role. However, a lot of dust can be generated in the mixing plant area due to material transportation and mixture mixing, and the environment surrounded by a lot of dust for a long time is easy to cause equipment damage, and the health of workers is seriously harmed.
For this reason, the mixing plant is equipped with a fog gun dust removal device at present, however, the device can only spray at fixed time, fixed pressure and fixed quantity at present, when the water consumption is excessive, not only is water resource wasted, but also wet and smooth pavement and muddy pavement of a factory are caused, and great hidden danger is brought to driving safety; when the water consumption is too small, the ideal dust suppression effect is difficult to achieve, and the personal health of workers and living personnel in a factory is threatened. Therefore, there is an urgent need for a fog gun dust removal system capable of automatically adjusting pressure, water amount and spray direction based on real-time monitoring and analysis of external environmental factors, such as temperature, dust concentration, wind speed, wind direction and the like.
SUMMERY OF THE UTILITY MODEL
The utility model aims to solve the technical problem that not enough among the above-mentioned prior art is directed against, provide a stirring station with fog gun dust pelletizing system, its system structure is simple, reasonable in design, it is convenient to realize, can effectively use in the dust removal of stirring station, can realize water pressure, discharge and the automatically regulated in spraying position according to external environment factor, like temperature, dust concentration, wind speed and wind direction, using water wisely, dust collection efficiency is high, excellent in use effect, convenient to popularize and use.
In order to solve the technical problem, the utility model discloses a technical scheme is: the utility model provides a fog gun dust pelletizing system for stirring station, includes host computer and evenly arranges a plurality of fog gun machines around the stirring station, every all be provided with sensor monitoring module and fog gun machine controller on the fog gun machine, sensor monitoring module and fog gun machine controller all with host computer wireless connection.
In the above fog gun dust removal system for the mixing plant, the upper computer is a LabVIEW upper computer.
According to the fog gun dust removal system for the mixing station, the number of the fog gun machines is eight, and the eight fog gun machines are uniformly distributed in eight directions around the mixing station in a circular shape.
In the fog gun dust removal system for the mixing station, the distance between the fog gun machine and the center of the combustor of the mixing station is 30 m.
Foretell a fog gun dust pelletizing system for stirring station, fog gun machine includes the frame, be provided with the water tank in the frame, frame upper portion is provided with the dryer, the front end of dryer is provided with the nozzle, the water tank leads to pipe with the nozzle and is connected, be provided with water pressure regulating valve, water pump and flow control valve and water pump motor on the water pipe, water tank upper portion is provided with the first adjusting motor that is used for adjusting dryer every single move angle and is used for adjusting the second adjusting motor of dryer rotation angle, water pressure regulating valve, water pump and flow control valve, water pump motor, first adjusting motor and second adjusting motor all are connected with the output of fog gun machine controller.
The fog gun dust removal system for the mixing station comprises a single chip microcomputer, wherein the input end of the single chip microcomputer is connected with a dust concentration sensor, a wind speed sensor, a wind direction sensor, a temperature sensor, an obstacle avoidance sensor, a water pressure sensor and a flow sensor.
The fog gun dust removal system for the mixing station comprises a chip STM32F103C8T 6.
The fog gun dust removal system for the mixing station is characterized in that the obstacle avoidance sensor is a millimeter wave sensor.
According to the fog gun dust removal system for the mixing station, the single chip microcomputer is in wireless connection and communication with the upper computer through the first wireless module, and the fog gun controller is in wireless connection and communication with the upper computer through the second wireless module.
In the above fog gun dust removal system for the mixing plant, the first wireless module and the second wireless module both adopt LORA wireless transmission modules.
Compared with the prior art, the utility model has the following advantage:
1. the utility model discloses system structure is simple, reasonable in design, and it is convenient to realize.
2. The utility model monitors the dust environment of the mixing station and the water supply state of the fog gun machine in real time through the sensor monitoring module, and then adjusts the spraying direction and the spraying amount of the fog gun machine in real time through the fog gun machine controller to be matched with the dust concentration; the dust suppression effect is improved and the safety of life and working environment of the staff in the mixing plant is guaranteed while water resources are saved.
3. The utility model discloses a fog gun machine controller control water pressure regulating valve and water pump and flow control valve adjust the water supply pressure and the water supply flow of fog gun machine, have avoided loaded down with trivial details and the inconvenience of the continuous shutdown pressure regulating of traditional fog gun, can effectively improve work efficiency.
4. The utility model discloses a keep away barrier sensor detection personnel, and then open through fog gun machine controller control fog gun machine and stop, avoid spouting wet staff, and then avoided handling the interference when mixing station proruption situation to the staff.
5. The utility model discloses can effectively use in the dust removal at stirring station, the using water wisely, dust collection efficiency is high, excellent in use effect, convenient to popularize and use.
To sum up, the utility model discloses system simple structure, reasonable in design realizes conveniently, can effectively use in the dust removal of stirring station, can realize the automatically regulated in water pressure, discharge and spraying position according to external environment factor, like temperature, dust concentration, wind speed and wind direction, the using water wisely, and dust collection efficiency is high, excellent in use effect, convenient to popularize and use.
The technical solution of the present invention is further described in detail by the accompanying drawings and examples.
Drawings
FIG. 1 is a block diagram of the system of the present invention;
FIG. 2 is a schematic view of the layout of the fog gun machine of the present invention;
fig. 3 is a schematic structural view of the fog gun machine of the present invention.
Description of the reference numerals:
1-an upper computer; 2-fog gun machine; 2-1-a frame;
2-a water tank; 2-3-wind cone; 2-4-nozzle;
2-5-water pipe; 2-6-water pressure regulating valve; 2-7-water pump and flow control valve;
2-8-water pump motor; 2-9-a first adjustment motor; 2-10-a second adjustment motor;
3-a sensor monitoring module; 3-1-single chip microcomputer; 3-2-dust concentration sensor;
3-wind speed sensor; 3-4-wind direction sensor; 3-5-temperature sensor;
3-6-obstacle avoidance sensor; 3-7-water pressure sensor; 3-8-flow sensor;
4-fog gun controller; 5-a first radio module; 6-second wireless module.
Detailed Description
As shown in fig. 1, the utility model discloses a fog gun dust pelletizing system for stirring station, including host computer 1 and a plurality of fog gun machine 2 of evenly arranging around the stirring station, every all be provided with sensor monitoring module 3 and fog gun machine controller 4 on the fog gun machine 2, sensor monitoring module 3 and fog gun machine controller 4 all with host computer 1 wireless connection.
In this embodiment, the upper computer 1 is a LabVIEW upper computer.
In specific implementation, the LabVIEW upper computer receives the data transmitted by the sensor monitoring module 3 in a wireless mode, is used for processing, analyzing and displaying the data of each sensor, and sends a control instruction to the fog gun controller 4 in a wireless mode.
In this embodiment, as shown in fig. 2, the number of the fog gun machines 2 is eight, and the eight fog gun machines 2 are uniformly arranged in a circle in eight directions around the mixing station.
In this embodiment, the distance between the fog gun 2 and the center of the burner of the mixing station is 30 m.
During the concrete implementation, stirring station cold storage storehouse, cold burden transmission area territory and stoving region, mixture stirring region territory and dust exhaust region can be covered to 30 m's interval, are convenient for accurate dust removal.
In this embodiment, as shown in fig. 3, the fog gun machine 2 includes a frame 2-1, a water tank 2-2 is disposed in the frame 2-1, an air duct 2-3 is disposed on the upper portion of the frame 2-1, a nozzle 2-4 is disposed at the front end of the air duct 2-3, the water tank 2-2 is connected to the nozzle 2-4 through a water pipe 2-5, a water pressure regulating valve 2-6, a water pump and flow regulating valve 2-7 and a water pump motor 2-8 are disposed on the water pipe 2-5, a first regulating motor 2-9 for regulating the pitch angle of the air duct 2-3 and a second regulating motor 2-10 for regulating the rotation angle of the air duct 2-3 are disposed on the upper portion of the water tank 2-2, the water pressure regulating valve 2-6, the water pump and flow regulating valve 2-7, The water pump motor 2-8, the first adjusting motor 2-9 and the second adjusting motor 2-10 are all connected with the output end of the fog gun controller 4.
In the embodiment, as shown in fig. 1, the sensor monitoring module 3 comprises a single chip microcomputer 3-1, and the input end of the single chip microcomputer 3-1 is connected with a dust concentration sensor 3-2, a wind speed sensor 3-3, a wind direction sensor 3-4, a temperature sensor 3-5, an obstacle avoidance sensor 3-6, a water pressure sensor 3-7 and a flow sensor 3-8.
During specific implementation, the dust concentration is monitored in real time through the dust concentration sensors 3-2 in eight directions around the mixing plant, and the analysis and judgment of the position with the highest dust concentration are carried out by combining the data of the wind speed sensor 3-3 and the data of the wind direction sensor 3-4.
In this embodiment, the single chip microcomputer 3-1 includes a chip STM32F103C8T 6.
In specific implementation, the working voltage of STM32F103C8T6 is 2V-3.6V, and the working temperature is-40 ℃ to 85 ℃.
In this embodiment, the obstacle avoidance sensors 3 to 6 are millimeter wave sensors.
During the concrete implementation, adopt millimeter wave sensor can avoid causing the circumstances of infrared ray sensor sensitivity variation because of the dust is too big, when detecting relevant personnel and being close to, close fog gun machine 2 through fog gun machine controller 4, ensured staff's work convenience and security.
In this embodiment, the single chip microcomputer 3-1 is wirelessly connected and communicated with the upper computer 1 through a first wireless module 5, and the fog gun controller 4 is wirelessly connected and communicated with the upper computer 1 through a second wireless module 6.
In this embodiment, the first wireless module 5 and the second wireless module 6 both adopt LORA wireless transmission modules.
In specific implementation, the LORA wireless transmission module is low in price, and can obtain wider transmission range and distance with low transmission power.
When the utility model is used, eight fog gun machines 2 are evenly arranged at eight directions around a mixing station, each fog gun machine 2 is provided with a sensor monitoring module 3 and a fog gun machine controller 4, dust concentration sensors 3-2, wind speed sensors 3-3, wind direction sensors 3-4, temperature sensors 3-5 and obstacle avoidance sensors 3-6 in the sensor monitoring module 3 monitor dust concentration, wind speed, wind direction, temperature and personnel close to the fog gun machines 2 in real time, water pressure sensors 3-7 and flow sensors 3-8 in the sensor monitoring module 3 monitor water supply pressure and water supply flow of the fog gun machines 2 in real time, and collect monitoring data into a single chip microcomputer 3-1, the single chip microcomputer 3-1 wirelessly transmits the monitoring data into an upper computer 1 through an LORA wireless transmission module, the upper computer 1 processes, analyzes and displays data of each sensor to obtain highest dust concentration data and directions, then wirelessly transmits a control instruction to the fog gun controller 4 through the LORA wireless transmission module, and the fog gun controller 4 controls the first adjusting motors 2-9 and the second adjusting motors 2-10 to adjust the spraying direction of the fog gun 2 so that the spraying direction is matched with the highest dust concentration directions; meanwhile, the water supply pressure and the water supply flow of the fog gun machine 2 are adjusted through the water pressure adjusting valves 2-6, the water pump and the flow adjusting valves 2-7, and then the spraying amount is adjusted, so that the spraying amount is matched with the dust concentration, the water source is saved, and the dust suppression efficiency is improved; when the obstacle avoidance sensors 3-6 detect that a person approaches the fog gun machine 2, the fog gun machine 2 is controlled to be temporarily closed through the fog gun machine controller 4.
The above, only be the utility model discloses a preferred embodiment, it is not right the utility model discloses do any restriction, all according to the utility model discloses the technical entity all still belongs to any simple modification, change and the equivalent structure change of doing above embodiment the utility model discloses technical scheme's within the scope of protection.
Claims (10)
1. The utility model provides a fog gun dust pelletizing system for stirring station which characterized in that: the device comprises an upper computer (1) and a plurality of fog gun machines (2) which are uniformly arranged around a mixing station, wherein each fog gun machine (2) is provided with a sensor monitoring module (3) and a fog gun machine controller (4), and the sensor monitoring module (3) and the fog gun machine controller (4) are both in wireless connection with the upper computer (1).
2. The fog gun dust removal system for the mixing station according to claim 1, wherein: the upper computer (1) adopts a LabVIEW upper computer.
3. The fog gun dust removal system for the mixing station according to claim 1, wherein: the number of the fog gun machines (2) is eight, and the eight fog gun machines (2) are uniformly distributed in eight directions around the mixing station in a circular shape.
4. The fog gun dust removal system for the mixing station according to claim 3, wherein: the distance between the fog gun machine (2) and the center of the burner of the mixing station is 30 m.
5. The fog gun dust removal system for the mixing station according to claim 1, wherein: the fog gun machine (2) comprises a rack (2-1), a water tank (2-2) is arranged in the rack (2-1), an air duct (2-3) is arranged at the upper part of the rack (2-1), a nozzle (2-4) is arranged at the front end of the air duct (2-3), the water tank (2-2) is connected with the nozzle (2-4) through a water pipe (2-5), a water pressure regulating valve (2-6), a water pump, a flow regulating valve (2-7) and a water pump motor (2-8) are arranged on the water pipe (2-5), a first regulating motor (2-9) for regulating the pitching angle of the air duct (2-3) and a second regulating motor (2-10) for regulating the rotation angle of the air duct (2-3) are arranged at the upper part of the water tank (2-2), the water pressure regulating valve (2-6), the water pump and flow regulating valve (2-7), the water pump motor (2-8), the first regulating motor (2-9) and the second regulating motor (2-10) are all connected with the output end of the fog gun controller (4).
6. The fog gun dust removal system for the mixing station according to claim 1, wherein: the sensor monitoring module (3) comprises a single chip microcomputer (3-1), and the input end of the single chip microcomputer (3-1) is connected with a dust concentration sensor (3-2), a wind speed sensor (3-3), a wind direction sensor (3-4), a temperature sensor (3-5), an obstacle avoidance sensor (3-6), a water pressure sensor (3-7) and a flow sensor (3-8).
7. The fog gun dust removal system for the mixing station according to claim 6, wherein: the single chip microcomputer (3-1) comprises a chip STM32F103C8T 6.
8. The fog gun dust removal system for the mixing station as recited in claim 6, wherein: the obstacle avoidance sensors (3-6) are millimeter wave sensors.
9. The fog gun dust removal system for the mixing station according to claim 6, wherein: the single chip microcomputer (3-1) is in wireless connection and communication with the upper computer (1) through a first wireless module (5), and the fog gun controller (4) is in wireless connection and communication with the upper computer (1) through a second wireless module (6).
10. The fog gun dust removal system for the mixing station according to claim 9, wherein: the first wireless module (5) and the second wireless module (6) both adopt LORA wireless transmission modules.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202220355011.1U CN217391925U (en) | 2022-02-21 | 2022-02-21 | Fog gun dust removal system for mixing station |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202220355011.1U CN217391925U (en) | 2022-02-21 | 2022-02-21 | Fog gun dust removal system for mixing station |
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| Publication Number | Publication Date |
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| CN217391925U true CN217391925U (en) | 2022-09-09 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN202220355011.1U Active CN217391925U (en) | 2022-02-21 | 2022-02-21 | Fog gun dust removal system for mixing station |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN115437433A (en) * | 2022-09-26 | 2022-12-06 | 中国五冶集团有限公司 | Remote control system for field fog gun machine controlled by environmental factors |
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2022
- 2022-02-21 CN CN202220355011.1U patent/CN217391925U/en active Active
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN115437433A (en) * | 2022-09-26 | 2022-12-06 | 中国五冶集团有限公司 | Remote control system for field fog gun machine controlled by environmental factors |
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