CN217373572U - Continuous production line for pressed thin pancakes - Google Patents

Abstract

The utility model discloses a suppression pancake continuous production line, including dough mechanism, following mechanism, conveyer belt mechanism, the pressing mechanism of rectifying, dough mechanism includes the fixed bolster that falls, a plurality of last connecting cylinders are installed at the fixed bolster top, it is provided with coupling hose to go up the connecting cylinder below, coupling hose upper end and last connecting cylinder bottom rigid coupling, the coupling hose below is provided with down the connecting cylinder, the coupling hose lower extreme and lower connecting cylinder upper end rigid coupling, the utility model discloses need not additionally install solitary belt transfer chain and be used for keeping off neatly, but utilize the funnel of self-carrying itself to keep off neatly, the time difference of whereabouts and the position of dough whereabouts when making the dough fall into below conveyor belt are effectively guaranteed, make the time of dough whereabouts and the uniformity of position obtain guaranteeing, have effectively improved efficiency and output.

Description

Continuous production line for pressed thin pancakes

Technical Field

The utility model relates to the field of food machinery, especially, relate to a suppression thin pancake continuous production line.

Background

At present, with the rapid development of the food industry, the demand of various wafers is increasing. At present, the preparation of thin pancake is still little workshop mode production and is leading, mostly relies on the manual work to roll the system, and the producer is rolling the long-time same action of repetition of pressure in-process, and intensity of labour is big, and is inefficient, and the thin pancake quality of preparation moreover is not unified, and sanitary conditions is poor. With the development of science and technology, food processing enterprises also develop towards mechanization and automation, and the production mode of manually rolling thin pancakes obviously cannot meet the requirement of large-scale production, so that equipment capable of quickly producing thin pancakes is produced.

The mainstream pancake production equipment in the market at present mainly adopts 3x3 arrangement, and the time difference of falling and the point position of dough falling can not be effectively guaranteed when dough falls onto the conveyer belt through the dough falling system, so that the consistency of the time and the position of dough falling can not be guaranteed, and an independent belt conveying line is required to be additionally arranged for keeping the position of each row of dough. Not only the yield is low, but also the complexity and the cost of the equipment are increased due to the increase of the conveying line.

SUMMERY OF THE UTILITY MODEL

An object of the utility model is to provide a suppression thin pancake continuous production line to solve above-mentioned technical problem.

The utility model discloses a solve above-mentioned technical problem, adopt following technical scheme to realize:

the utility model provides a suppression pancake continuous production line, is including falling dough mechanism, following mechanism, conveyer belt mechanism, the pressing mechanism of rectifying, dough mechanism that falls includes the fixed bolster, a plurality of connecting cylinders of going up are installed at the fixed bolster top, it is provided with coupling hose to go up the connecting cylinder below, coupling hose upper end and last connecting cylinder bottom rigid coupling, the coupling hose below is provided with down the connecting cylinder, coupling hose lower extreme and connecting cylinder upper end rigid coupling down, the connecting cylinder is installed in the fixed bolster bottom down, the fixed bolster bottom has set firmly a plurality of lift cylinders, the lift end and the last movable support rigid coupling of lift cylinder, go up the movable support through a plurality of adjusting bolt and move the leg joint down, be provided with a plurality of funnel subassemblies on the movable support down.

Preferably, the funnel assembly comprises two funnels, the funnels being located below the lower connecting cylinder.

Preferably, the side surface of the funnel is fixedly provided with a connecting block, the connecting block is fixedly connected with the rear end of a connecting rod, the connecting rod penetrates through the lower moving support, and the connecting rod is rotatably connected with the lower moving support.

Preferably, the front side of the lower moving support is provided with a mounting plate, a limiting groove is formed in the mounting plate and located at the front side of the funnel, and the connecting rod is located in the limiting groove.

Preferably, the mounting panel is located left spacing groove below, is located the spacing groove top on right side and has all seted up the adjustment tank, be provided with the regulation pole in the adjustment tank, the connecting rod front end is equipped with the limiting plate admittedly, adjust pole and limiting plate rigid coupling.

Preferably, move down movable support top left side and install the side and push away the cylinder, the flexible end and the connecting plate rigid coupling of side push away the cylinder, the connecting plate is connected with the mounting panel through a plurality of connecting screws.

Preferably, the following mechanism includes the direction slider, the direction slider sets firmly in motion die carrier bottom, direction slider sliding connection is on the guide rail, the guide rail sets firmly at the frame top, the motion die carrier left and right sides has all set firmly the rack, rack and gear engagement, the gear fixed cover is established on the connecting axle, the connecting axle lower extreme is connected with the power take off of first motor, first motor passes through the motor mount pad and is connected with the frame.

Preferably, the conveyer belt deviation rectifying mechanism comprises a left support plate and a right support plate fixedly connected with the frame, a plurality of deviation rectifying idler wheels are arranged between the left support plate and the right support plate, one ends of the deviation rectifying idler wheels are movably connected with the right support plate, the other ends of the deviation rectifying idler wheels are movably connected with a movable plate, the movable plate is slidably connected between the two clamping plates, the clamping plates are fixedly arranged on the left support plate, one side of the movable plate is connected with a fourth telescopic end of a deviation rectifying air cylinder through a connector, the deviation rectifying air cylinder is connected with the left support plate through an air cylinder seat, photoelectric switches are arranged on the left support plate and the right support plate and are respectively positioned above the left end and the right end of the deviation rectifying idler wheels, the photoelectric switches are connected with the controller, and the controller is connected with the deviation rectifying air cylinder.

Preferably, the pressing mechanism comprises a fixed frame fixedly arranged on the moving die frame, a pressing cylinder is fixedly arranged on the fixed frame, the telescopic end of the pressing cylinder is fixedly connected with the pressing plate, and a heater is arranged in the pressing plate.

Preferably, a speed reducer is fixedly arranged on the right supporting plate, the input end of the speed reducer is connected with the power output end of a second motor, the output end of the speed reducer is connected with one end of a flattening rotating shaft, the other end of the flattening rotating shaft is rotatably connected with a support, the support is fixedly connected with the left supporting plate, and a flattening roller is fixedly sleeved on the flattening rotating shaft;

all set firmly the second support on left branch fagging and the right branch fagging, two be provided with between the second support and keep off neat pivot, keep off neat pivot both ends and rotate with two second supports respectively and be connected, keep off both sides all and have set firmly and keep off neat board about neat pivot, keep off neat pivot one end and be connected with the output of second speed reducer, the input and the power take off end of servo motor of second speed reducer are connected.

The utility model has the advantages that:

the utility model discloses need not additionally install solitary belt conveyor line additional and be used for keeping off neat, but utilize self-contained funnel to keep off neat, the time difference of whereabouts and the position of dough whereabouts are effectively guaranteed when making the dough fall into below conveyor belt on, make the time of dough whereabouts and the uniformity of position obtain the guarantee, have effectively improved efficiency and output.

Drawings

Fig. 1 is a schematic view of an initial state structure of the dough falling mechanism of the present invention;

FIG. 2 is a schematic structural view of the dough falling mechanism of the present invention when discharging is completed;

FIG. 3 is a schematic view of the connection structure between the pressing mechanism and the deviation correcting mechanism of the conveyer belt according to the present invention;

FIG. 4 is a schematic structural view of the following mechanism of the present invention;

FIG. 5 is a schematic structural view of a right support plate of the deviation correcting mechanism of the conveyer belt of the present invention;

FIG. 6 is a schematic structural view of a left support plate in the deviation rectifying mechanism of the conveyer belt of the present invention;

FIG. 7 is a schematic view of the connection structure of the left support plate and the right support plate of the present invention;

FIG. 8 is a schematic view of the connection structure of the flattening rotating shaft, the flattening drum and the speed reducer;

FIG. 9 is a schematic view of the connection structure of the servo motor, the aligning rotary shaft and the aligning plate of the present invention;

Detailed Description

In order to make the technical means, the creation features, the achievement purposes and the functions of the present invention easy to understand, the present invention will be further explained below with reference to the following embodiments and the accompanying drawings, but the following embodiments are only the preferred embodiments of the present invention, and not all embodiments are included. Based on the embodiments in the implementation, other embodiments obtained by those skilled in the art without any creative work belong to the protection scope of the present invention.

Specific embodiments of the present invention will be described below with reference to the accompanying drawings.

Example 1

As shown in figures 1-9, a continuous production line for pressed thin pancake comprises a dough falling mechanism, a following mechanism, a conveyer belt deviation rectifying mechanism and a pressing mechanism, wherein the dough falling mechanism comprises a fixed support 1, a plurality of upper connecting cylinders 12 are installed at the top of the fixed support 1, connecting hoses 2 are arranged below the upper connecting cylinders 12, the upper ends of the connecting hoses 2 are fixedly connected with the bottoms of the upper connecting cylinders 12, lower connecting cylinders 13 are arranged below the connecting hoses 2, the lower ends of the connecting hoses 2 are fixedly connected with the upper ends of the lower connecting cylinders 13, the lower connecting cylinders 13 are installed at the bottom of the fixed support 1, a plurality of lifting cylinders 5 are fixedly arranged at the bottom of the fixed support 1, the lifting ends of the lifting cylinders 5 are fixedly connected with an upper moving support 6, the upper moving support 6 is connected with a lower moving support 14 through a plurality of adjusting bolts 7, a plurality of funnel assemblies are arranged on the lower moving support 14, each funnel assembly comprises two funnels 3, each funnel 3 is positioned below the lower connecting cylinder 13, the side of the funnel 3 is fixedly provided with a connecting block 15, the connecting block 15 is fixedly connected with the rear end of a connecting rod 9, the connecting rod 9 penetrates through the lower moving support 14, the connecting rod 9 is rotatably connected with the lower moving support 14, the front side of the lower moving support 14 is provided with a mounting plate 8, a limiting groove 16 is formed in the front side of the funnel 3 on the mounting plate 8, the connecting rod 9 is positioned in the limiting groove 16, the mounting plate 8 is positioned below the left limiting groove 16 and above the limiting groove 16 on the right side, an adjusting groove 20 is formed in the upper portion of the limiting groove 16 on the right side, an adjusting rod 19 is arranged in the adjusting groove 20, the front end of the connecting rod 9 is fixedly provided with a limiting plate 18, the adjusting rod 19 is fixedly connected with the limiting plate 18, a side-pushing cylinder 11 is installed on the left side of the top of the lower moving support 14, the telescopic end of the side-pushing cylinder 11 is fixedly connected with a connecting plate 10, and the connecting plate 10 is connected with the mounting plate 8 through a plurality of connecting screws 17.

The following mechanism comprises a guide sliding block 26, the guide sliding block 26 is fixedly arranged at the bottom of the moving die carrier 25, the guide sliding block 26 is connected to a guide rail 29 in a sliding mode, the guide rail 29 is fixedly arranged at the top of the frame 21, racks 30 are fixedly arranged on the left side and the right side of the moving die carrier 25, the racks 30 are meshed with gears 32, the gears 32 are fixedly sleeved on a connecting shaft 31, the lower end of the connecting shaft 31 is connected with a power output shaft 33 of a first motor 34, and the first motor 34 is connected with the frame 21 through a motor mounting seat 35.

The conveyer belt deviation rectifying mechanism comprises a left supporting plate 46 and a right supporting plate 38 fixedly connected with the rack 21, a plurality of deviation rectifying idler wheels 40 are arranged between the left supporting plate 46 and the right supporting plate 38, one end of each deviation rectifying idler wheel 40 is movably connected with the right supporting plate 38, the other end of each deviation rectifying idler wheel 40 is movably connected with a moving plate 42, the moving plate 42 is slidably connected between two clamping plates 41, the clamping plates 41 are fixedly arranged on the left supporting plate 46, one side of the moving plate 42 is connected with a fourth telescopic end of a deviation rectifying air cylinder 44 through a connecting head 43, the deviation rectifying air cylinder 44 is connected with the left supporting plate 46 through an air cylinder seat 45, photoelectric switches 37 are arranged on the left supporting plate 46 and the right supporting plate 38, the two photoelectric switches 37 are respectively positioned above the left end and the right end of the deviation rectifying idler wheel 40, the photoelectric switches 37 are connected with a controller, and the controller is connected with the deviation rectifying air cylinder 44.

The pressing mechanism comprises a fixed frame 24 fixedly arranged on the moving die frame 25, a pressing cylinder 23 is fixedly arranged on the fixed frame 24, the telescopic end of the pressing cylinder 23 is fixedly connected with a pressing plate 22, and a heater is arranged inside the pressing plate 22.

A speed reducer 51 is fixedly arranged on the right supporting plate 38, the input end of the speed reducer 51 is connected with the power output end of the second motor 50, the output end of the speed reducer 51 is connected with one end of a flattening rotating shaft 48, the other end of the flattening rotating shaft 48 is rotatably connected with a support 47, the support 47 is fixedly connected with the left supporting plate 46, and a flattening roller 49 is fixedly sleeved on the flattening rotating shaft 48;

second supports 54 are fixedly arranged on the left support plate 46 and the right support plate 38, an aligning rotating shaft 52 is arranged between the two second supports 54, two ends of the aligning rotating shaft 52 are rotatably connected with the two second supports 54 respectively, aligning baffles 53 are fixedly arranged on the upper side and the lower side of the aligning rotating shaft 52, one end of the aligning rotating shaft 52 is connected with an output end of a second speed reducer 56, and an input end of the second speed reducer 56 is connected with a power output end of a servo motor 55.

The working principle is as follows: the conveyer belt 36 is arranged below the press plate 22 and connected with the deviation rectifying roller 40, dough enters the funnel 3 through the upper connecting cylinder 12, the connecting hose 2 and the lower connecting cylinder 13, the lifting cylinder 5 pushes the upper moving support 6 and the lower moving support 14 to descend so as to send the funnel 3 to a height 1-2 cm from the upper surface of the conveyer belt 36, the side pushing cylinder 11 pushes the mounting plate 8 to move, the mounting plate 8 pushes the adjusting rod 19 on the left side to rotate clockwise, the adjusting rod 19 on the right side is pushed to rotate anticlockwise, the adjusting rod 19 on the left side drives the connecting rod 9 on the left side to rotate clockwise, the adjusting rod 19 on the right side pushes the connecting rod 9 on the right side to rotate anticlockwise, so that the two funnels 3 are separated from each other, the dough falls on the conveyer belt 36, at the moment, the funnels 3 are aligned, the lifting cylinder 5 drives the upper moving support 6 and the lower moving support 14 to move upwards, the hopper 3 synchronously rises, the primarily blocked dough is conveyed forwards along with the conveying belt 36, and when the dough reaches the lower part of the flattening roller 49, the second motor 50 drives the flattening roller 49 to rotate through the speed reducer 51, so that the flattening roller 49 preliminarily flattens the dough;

when the dough moves to the position of the baffle-aligning plate 53, the servo motor 55 drives the baffle-aligning rotating shaft 52 to rotate through the second speed reducer 56, so that the baffle-aligning rotating shaft 52 drives the baffle-aligning plate 53 to rotate, when the baffle-aligning plate 53 stands up to be vertical to the conveying belt 36, the baffle-aligning plate 53 secondarily baffles the dough, when the baffle-aligning plate 53 continuously rotates to be parallel to the conveying belt 36, the baffle-aligning plate 53 no longer baffles the dough, and the baffled dough continuously moves along with the conveying belt 36.

The conveyer belt 36 conveys the dough forward, the first motor 34 drives the gear 32 to rotate, the gear 32 drives the rack 30 to move, the rack 30 drives the moving die carrier 25 to slide along the guide rail 29, so that the fixing frame 24 moves, the pressing plate 22 moves synchronously along with the dough, the pressing cylinder 23 drives the pressing plate 22 to move downwards, the pressing plate 22 flattens the dough, the first motor 34 drives the moving die carrier 25 to retreat after the dough is finished, and the actions are repeated to press the dough again.

When the conveyer belt 36 deviates during rotation (taking the conveyer belt 36 deviates to the right as an example), the conveyer belt 36 blocks the right photoelectric switch 37, the photoelectric switch 37 sends a signal to the controller, the controller controls the deviation rectifying cylinder 44 to start, so that the deviation rectifying cylinder 44 pushes the moving plate 42, the moving plate 42 drives the right end of the deviation rectifying roller 40 to move forward, so that the conveyer belt 36 moves to the left to rectify the position of the conveyer belt 36, and when the conveyer belt 36 does not block the photoelectric switch 37 any more, the controller controls the deviation rectifying cylinder 44 to not push the moving plate 42 any more.

The foregoing shows and describes the general principles, essential features, and advantages of the invention. It should be understood by those skilled in the art that the present invention is not limited by the above embodiments, and the description in the above embodiments and the description is only preferred examples of the present invention, and is not intended to limit the present invention, and that the present invention can have various changes and modifications without departing from the spirit and scope of the present invention, and these changes and modifications all fall into the scope of the claimed invention. The scope of the invention is defined by the appended claims and equivalents thereof.

Claims (10)

1. The utility model provides a continuous production line of pressed thin pancake, includes dough mechanism, following mechanism, conveyer belt mechanism, the pressing machine structure of rectifying, its characterized in that:

the dough ball falling mechanism comprises a fixed support (1), a plurality of upper connecting cylinders (12) are arranged at the top of the fixed support (1), a connecting hose (2) is arranged below the upper connecting cylinder (12), the upper end of the connecting hose (2) is fixedly connected with the bottom of the upper connecting cylinder (12), a lower connecting cylinder (13) is arranged below the connecting hose (2), the lower end of the connecting hose (2) is fixedly connected with the upper end of the lower connecting cylinder (13), the lower connecting cylinder (13) is arranged at the bottom of the fixed bracket (1), a plurality of lifting cylinders (5) are fixedly arranged at the bottom of the fixed bracket (1), the lifting end of the lifting cylinder (5) is fixedly connected with the upper moving bracket (6), the upper moving support (6) is connected with the lower moving support (14) through a plurality of adjusting bolts (7), and a plurality of funnel assemblies are arranged on the lower moving support (14).

2. A continuous line of pressed wafers as claimed in claim 1, wherein: the funnel assembly comprises two funnels (3), and the funnels (3) are located below the lower connecting cylinder (13).

3. A continuous line of pressed wafers as claimed in claim 2, wherein: funnel (3) side has set firmly connecting block (15), connecting block (15) and connecting rod (9) rear end rigid coupling, moving support (14) under connecting rod (9) run through, connecting rod (9) and moving support (14) rotate down and be connected.

4. A continuous line of pressed wafers as claimed in claim 3, wherein: the funnel is characterized in that a mounting plate (8) is arranged on the front side of the lower moving support (14), a limiting groove (16) is formed in the front side of the funnel (3) on the mounting plate (8), and the connecting rod (9) is located in the limiting groove (16).

5. A continuous line of pressed wafers as set forth in claim 4, wherein: the mounting panel (8) are gone up and are located left spacing groove (16) below, spacing groove (16) top that is located the right side and have all seted up adjustment tank (20), be provided with in adjustment tank (20) and adjust pole (19), connecting rod (9) front end is equipped with limiting plate (18) admittedly, adjust pole (19) and limiting plate (18) rigid coupling.

6. A continuous line of pressed wafers as set forth in claim 5, wherein: the side that pushes away cylinder (11) is installed on the left side of lower movable support (14) top, the flexible end and connecting plate (10) rigid coupling of side push away cylinder (11), connecting plate (10) are connected with mounting panel (8) through a plurality of connecting screw (17).

7. A continuous line of pressed wafers according to claim 6 wherein: the following mechanism comprises a guide sliding block (26), the guide sliding block (26) is fixedly arranged at the bottom of the moving die carrier (25), the guide sliding block (26) is connected to a guide rail (29) in a sliding mode, the guide rail (29) is fixedly arranged at the top of the frame (21), racks (30) are fixedly arranged on the left side and the right side of the moving die carrier (25), the racks (30) are meshed with gears (32), the gears (32) are fixedly sleeved on connecting shafts (31), the lower ends of the connecting shafts (31) are connected with power output shafts (33) of first motors (34), and the first motors (34) are connected with the frame (21) through motor mounting seats (35).

8. A continuous line of pressed wafers as set forth in claim 7, wherein: the conveyer belt deviation rectifying mechanism comprises a left supporting plate (46) and a right supporting plate (38) fixedly connected with a rack (21), a plurality of deviation rectifying idler wheels (40) are arranged between the left supporting plate (46) and the right supporting plate (38), one end of each deviation rectifying idler wheel (40) is movably connected with the right supporting plate (38), the other end of each deviation rectifying idler wheel (40) is movably connected with a moving plate (42), the moving plate (42) is connected between two clamping plates (41) in a sliding mode, the clamping plates (41) are fixedly arranged on the left supporting plate (46), one side of the moving plate (42) is connected with a fourth telescopic end of a deviation rectifying air cylinder (44) through a connecting head (43), the deviation rectifying air cylinder (44) is connected with the left supporting plate (46) through an air cylinder seat (45), photoelectric switches (37) are arranged on the left supporting plate (46) and the right supporting plate (38), and the two photoelectric switches (37) are respectively positioned above the left end and the right end of each deviation rectifying idler wheel (40), the photoelectric switch (37) is connected with a controller, and the controller is connected with a deviation rectifying cylinder (44).

9. A continuous line of pressed wafers as claimed in claim 8, wherein: the pressing mechanism comprises a fixing frame (24) fixedly arranged on a moving die frame (25), a pressing cylinder (23) is fixedly arranged on the fixing frame (24), the telescopic end of the pressing cylinder (23) is fixedly connected with a pressing plate (22), and a heater is arranged inside the pressing plate (22).

10. A continuous line of pressed wafers as claimed in claim 9, wherein: a speed reducer (51) is fixedly arranged on the right supporting plate (38), the input end of the speed reducer (51) is connected with the power output end of a second motor (50), the output end of the speed reducer (51) is connected with one end of a flattening rotating shaft (48), the other end of the flattening rotating shaft (48) is rotatably connected with a support (47), the support (47) is fixedly connected with the left supporting plate (46), and a flattening roller (49) is fixedly sleeved on the flattening rotating shaft (48);

second supports (54) are fixedly arranged on the left support plate (46) and the right support plate (38), a blocking alignment rotating shaft (52) is arranged between the second supports (54), two ends of the blocking alignment rotating shaft (52) are rotatably connected with the two second supports (54) respectively, blocking alignment plates (53) are fixedly arranged on the upper side and the lower side of the blocking alignment rotating shaft (52), one end of the blocking alignment rotating shaft (52) is connected with an output end of a second speed reducer (56), and an input end of the second speed reducer (56) is connected with a power output end of a servo motor (55).

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