CN217358826U - Pressure filter girder plate unbalance loading detection alarm device - Google Patents
Pressure filter girder plate unbalance loading detection alarm device Download PDFInfo
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- CN217358826U CN217358826U CN202221430285.9U CN202221430285U CN217358826U CN 217358826 U CN217358826 U CN 217358826U CN 202221430285 U CN202221430285 U CN 202221430285U CN 217358826 U CN217358826 U CN 217358826U
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- 238000001514 detection method Methods 0.000 title claims abstract description 10
- 238000003825 pressing Methods 0.000 claims description 12
- 239000000523 sample Substances 0.000 claims description 3
- 239000003921 oil Substances 0.000 claims 6
- 239000010720 hydraulic oil Substances 0.000 claims 1
- 238000000034 method Methods 0.000 description 5
- 238000012423 maintenance Methods 0.000 description 3
- 239000000463 material Substances 0.000 description 3
- 238000004880 explosion Methods 0.000 description 2
- 238000004519 manufacturing process Methods 0.000 description 2
- 239000012528 membrane Substances 0.000 description 2
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000001914 filtration Methods 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000011085 pressure filtration Methods 0.000 description 1
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Abstract
本实用新型涉及板框式压滤机领域,具体涉及一种压滤机大梁板偏载检测报警装置。包括止推板、油缸座和设置在止推板和油缸座左右两侧的一组大梁板,其特征在于,所述大梁板的前后两端自上而下等间距的设有若干槽孔,所述止推板和油缸座的左右两侧均设有形状和大小与槽孔的形状和大小相匹配凸缘,凸缘插接在槽孔内;还包括压力传感器,压力传感器对称的设置在止推板和/或油缸座的左右两侧,并连接在凸缘与大梁板之间。本实用新型所要解决的技术问题是针对现有技术的缺少检测和提示大梁板出现偏载状态的装置的不足,提供一种压滤机大梁板偏载检测报警装置。
The utility model relates to the field of plate-and-frame filter presses, in particular to an eccentric load detection and alarm device for a girder plate of a filter press. It includes a thrust plate, an oil cylinder seat and a group of girder plates arranged on the left and right sides of the thrust plate and the oil cylinder seat. The left and right sides of the thrust plate and the oil cylinder seat are provided with flanges whose shape and size match the shape and size of the slot hole, and the flange is inserted into the slot hole; it also includes a pressure sensor, and the pressure sensor is symmetrically arranged in the slot hole. The left and right sides of the thrust plate and/or the cylinder seat, and connected between the flange and the frame plate. The technical problem to be solved by the utility model is to provide an eccentric load detection and alarm device for the girder plate of a filter press in view of the lack of a device for detecting and prompting the eccentric load state of the girder plate in the prior art.
Description
技术领域technical field
本实用新型涉及板框式压滤机领域,具体涉及一种压滤机大梁板偏载检测报警装置。The utility model relates to the field of plate-and-frame filter presses, in particular to an eccentric load detection and alarm device for a girder plate of a filter press.
背景技术Background technique
板框式压滤机是由很多块滤板和滤框叠合组成过滤室,用压力做为过滤推动力的机器,企业常用液压压紧的方式进行压滤,液压压紧是利用液压站经机架上的油缸部件推动压紧板压紧板框。压紧过程中,止推板承受油缸的推力,大梁板连接在止推板和油缸座之间,从而承受一定的拉伸力。当出现滤板底部夹料或者油缸轴心偏移等问题时,大梁板受力不均衡也就是出现偏载,这样会造成滤板合膜不严密,造成跑料、爆水,大梁板断裂的安全事故,是安全生产中需要严格规避的风险。The plate and frame filter press is a filter chamber composed of many filter plates and filter frames, which uses pressure as the driving force for filtration. The oil cylinder part on the frame pushes the pressing plate to press the plate frame. During the pressing process, the thrust plate bears the thrust of the oil cylinder, and the girder plate is connected between the thrust plate and the oil cylinder seat, so as to bear a certain tensile force. When there are problems such as material clamping at the bottom of the filter plate or offset of the cylinder axis, the force of the girder plate is unbalanced, that is, eccentric load occurs, which will cause the filter plate to not tightly seal the film, resulting in material running, water explosion, and girder plate fracture. Safety accidents are risks that need to be strictly avoided in safety production.
实用新型内容Utility model content
本实用新型所要解决的技术问题是针对现有技术的缺少检测和提示大梁板出现偏载状态的装置的不足,提供一种压滤机大梁板偏载检测报警装置。The technical problem to be solved by the utility model is to provide an eccentric load detection and alarm device for the girder plate of a filter press, aiming at the lack of a device for detecting and prompting the eccentric load state of the girder plate in the prior art.
本实用新型解决上述技术问题的技术方案如下:一种压滤机大梁板偏载检测报警装置,包括止推板、油缸座和设置在止推板和油缸座左右两侧的一组大梁板,其特征在于,所述大梁板的前后两端自上而下等间距的设有若干槽孔,所述止推板和油缸座的左右两侧均设有形状和大小与槽孔的形状和大小相匹配的凸缘,凸缘插接在槽孔内;还包括压力传感器,压力传感器对称的设置在止推板和/或油缸座的左右两侧,并连接在凸缘与大梁板之间。The technical solution of the utility model to solve the above-mentioned technical problems is as follows: an eccentric load detection and alarm device for a beam plate of a filter press, comprising a thrust plate, an oil cylinder seat and a group of beam plates arranged on the left and right sides of the thrust plate and the oil cylinder seat, It is characterized in that the front and rear ends of the beam plate are provided with a number of slot holes at equal intervals from top to bottom, and the left and right sides of the thrust plate and the oil cylinder seat are provided with shapes and sizes and the shape and size of the slot holes. The matching flange is inserted into the slot hole; and the pressure sensor is arranged symmetrically on the left and right sides of the thrust plate and/or the oil cylinder seat, and is connected between the flange and the girder plate.
优选的,所述压力传感器以受力方向为横向的固定连接在两个大梁板相互远离的外壁上,左右两侧的凸缘在相互远离的外壁上对称的设有抵压部,抵压部抵接在压力传感器的探头上。Preferably, the pressure sensor is fixedly connected to the outer walls of the two girder plates away from each other with the force direction as the transverse direction, and the flanges on the left and right sides are symmetrically provided with pressing portions on the outer walls away from each other, and the pressing portions Abut on the probe of the pressure sensor.
优选的,所述抵压部设置在凸缘的上下对称线处。Preferably, the pressing portion is arranged at the upper and lower symmetry line of the flange.
优选的,所述压力传感器设置在止推板的左右两侧,且压力传感器位于凸缘远离油缸座的一端。Preferably, the pressure sensor is arranged on the left and right sides of the thrust plate, and the pressure sensor is located at one end of the flange away from the oil cylinder seat.
优选的,所述压力传感器设置在油缸座的左右两侧,且压力传感器位于凸缘远离止推板的一端。Preferably, the pressure sensors are arranged on the left and right sides of the oil cylinder base, and the pressure sensors are located at one end of the flange away from the thrust plate.
优选的,所述槽孔沿压滤机油缸的轴心上下对称的排布在大梁板上。Preferably, the slot holes are arranged on the girder plate symmetrically up and down along the axis of the filter press oil cylinder.
优选的,所述槽孔为4个。Preferably, the number of the slot holes is 4.
优选的,所述槽孔的纵截面为矩形。Preferably, the longitudinal section of the slot hole is rectangular.
优选的,所述压力传感器电连接至控制器。Preferably, the pressure sensor is electrically connected to the controller.
优选的,所述控制器上连接有警报装置。Preferably, an alarm device is connected to the controller.
本实用新型的有益效果是:The beneficial effects of the present utility model are:
本实用新型通过设置压力传感器,左右大梁板之间受力不均衡或大梁板上下两端受力不均衡时,不同位置的压力传感器的检测到的压力值不同,控制器对不同位点的压力值进行比较分析,当压力值或压力差超过预设报警阈值时,实现对偏载状态的及时警报,及时停止压滤合膜动作进行检修,不但避免大梁板受力过大出现撕裂、断裂,进一步的避免了偏载带来的合膜不严密造成的跑料爆水,提高生产过程的安全性。By arranging the pressure sensor in the utility model, when the force between the left and right girder plates is unbalanced or the force at the upper and lower ends of the girder plate is unbalanced, the pressure values detected by the pressure sensors at different positions are different, and the pressure of the controller on the different positions is different. When the pressure value or pressure difference exceeds the preset alarm threshold, a timely alarm for the eccentric load state is realized, and the pressure filtration and membrane closing action is stopped in time for maintenance, which not only avoids tearing and breaking of the girder plate due to excessive force , which further avoids the leakage of material and water explosion caused by the inaccurate film combination caused by the eccentric load, and improves the safety of the production process.
附图说明Description of drawings
图1是本实用新型俯视角度的结构示意图;Fig. 1 is the structural representation of the top view angle of the present utility model;
图2是本实用新型侧面视角的结构示意图;Fig. 2 is the structural representation of the side view of the present utility model;
图中:1.止推板,10.凸缘,2.油缸座,3.大梁板,30.槽孔,4.压力传感器,5.抵压部。In the picture: 1. Thrust plate, 10. Flange, 2. Oil cylinder seat, 3. Beam plate, 30. Slotted hole, 4. Pressure sensor, 5. Pressing part.
具体实施方式Detailed ways
下面结合附图对本实用新型的原理和特征进行描述,所举实施例只用于解释本实用新型,并非用于限定本实用新型的范围。The principles and features of the present utility model will be described below in conjunction with the accompanying drawings. The examples are only used to explain the present utility model, and are not intended to limit the scope of the present utility model.
如图1和图2所示,本实施例的一种压滤机大梁板偏载检测报警装置,包括止推板1、油缸座2和设置在止推板1和油缸座2左右两侧的一组大梁板3,以及压力传感器4。As shown in Figures 1 and 2, a filter press frame plate eccentric load detection and alarm device in the present embodiment includes a thrust plate 1, an
所述大梁板3的前后两端自上而下等间距的设有若干槽孔30,所述止推板1和油缸座2的左右两侧均设有形状和大小与槽孔30的形状和大小相匹配的凸缘10,凸缘10插接在槽孔30内;本实施例中,所述槽孔30的纵截面为矩形,相应的凸缘10设置为长方体;槽孔30设有4个,沿压滤机油缸的轴心上下对称的排布在大梁板3上,这样的设置使槽孔30与凸缘10相配合均衡的承受来自油缸的作用力,当然,槽孔30还可以设置成长椭圆形等形状,槽孔30的数量也可以根据实际情况进行恰当的设置。The front and rear ends of the
压力传感器4对称的设置在止推板1和/或油缸座2的左右两侧,且压力传感器4连接在凸缘10与大梁板3之间。The pressure sensors 4 are symmetrically arranged on the left and right sides of the thrust plate 1 and/or the
优选的,所述压力传感器4以受力方向为横向的固定连接在两个大梁板3相互远离的外壁上,左右两侧的凸缘10在相互远离的外壁上对称的设有抵压部5,抵压部5抵接在压力传感器4的探头上。Preferably, the pressure sensor 4 is fixedly connected to the outer walls of the two
优选的,所述抵压部5设置在凸缘10的上下对称线处。Preferably, the
当所述压力传感器4设置在止推板1的左右两侧时,压力传感器4位于凸缘10远离油缸座2的一端;当所述压力传感器4设置在油缸座2的左右两侧时,压力传感器4位于凸缘10远离止推板1的一端。When the pressure sensor 4 is arranged on the left and right sides of the thrust plate 1, the pressure sensor 4 is located at the end of the
所述压力传感器4电连接至控制器,控制器上连接有警报装置。控制器用于接收压力传感器4的压力信号并进行分析处理,如果压力值或压力差超过预设的报警阈值则控制警报装置发出报警信号。The pressure sensor 4 is electrically connected to a controller, and an alarm device is connected to the controller. The controller is used for receiving and analyzing the pressure signal of the pressure sensor 4, and if the pressure value or the pressure difference exceeds the preset alarm threshold, it controls the alarm device to send out an alarm signal.
压滤机合膜时,也就是油缸推动滤板压紧在止推板1上时,如果该过程正常进行,大梁板3受力均衡,压力传感器4检测到的各个位点的压力值比较平均,控制器允许该工序正常完成并进行下一工序;当发生偏载时,左右大梁板3的受力不均衡或者大梁板3上下端的受力不均衡,压力传感器4检测到的压力值就会过大或压力差过大,一旦超过控制器的预设的报警阈值,控制器控制警报装置发出报警信号,同时控制油缸停止动作,由检修人员进行检修后再继续合膜操作。When the filter press closes the membrane, that is, when the oil cylinder pushes the filter plate against the thrust plate 1, if the process is carried out normally, the
显然,上述实施例仅仅是为清楚地说明所作的举例,而并非对实施方式的限定。对于所属领域的技术人员来说,在上述说明的基础上还可以做出其它不同形式的变化或变动。这里无需也无法对所有的实施方式予以穷举。而由此所引伸出的显而易见的变化或变动仍处于本实用新型创造的保护范围之中。Obviously, the above-mentioned embodiments are only examples for clear description, and are not intended to limit the implementation manner. For those skilled in the art, changes or modifications in other different forms can also be made on the basis of the above description. There is no need and cannot be exhaustive of all implementations here. And the obvious changes or changes derived from this are still within the protection scope of the present invention.
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Effective date of registration: 20241225 Address after: 272000 meters north of Xilinxiang Road, Jiaxin Road, Tuanli Town, Jining Economic Development Zone, Jining City, Shandong Province Patentee after: Shandong Huayi New Environmental Technology Co.,Ltd. Country or region after: China Address before: 272000 200m northwest of the intersection of Rilan Expressway and s321 provincial highway, Changgou Town, Rencheng District, Jining City, Shandong Province Patentee before: Shandong devo Environmental Protection Technology Co.,Ltd. Country or region before: China |