C-shaped locking plate detection tool
Technical Field
The utility model belongs to the technical field of booster element installation technique and specifically relates to a C type locking plate detects instrument.
Background
The C-shaped locking plate is widely applied to the supercharger, is an elastic limiting locking plate structure, has a clamping notch similar to a C shape, and can be elastically deformed under the action of stress, and the thickness of the other material is thinner and smaller, so that certain difficulty is caused in the installation process.
And the installation process easily leads to neglected installation of the locking plate, permanent deformation (enlargement) of the locking plate and improper installation, which all can lead to failure of the supercharger. For whether the C-shaped locking plate is neglected to be installed or not, an industrial camera is generally used for detecting at present, the price is high, the flexibility is poor, the detection capability is greatly influenced by the contrast of part surface reflection, and misjudgment is easy to occur. In addition, to the locking plate permanent deformation (grow) or install inefficacy such as not in place, use camera detection, the ability of discerning the inefficacy is very limited, in addition, if C type locking plate is installed in narrow and small space, because of the camera installation space receives the restriction, leads to the unable accurate defect of discerning C type locking plate permanent deformation (grow) and not in place of camera.
SUMMERY OF THE UTILITY MODEL
The utility model provides a problem be, in order to overcome at least one defect among the prior art, provide a C type locking plate detection instrument, convenient to use receives the installation space's of C type locking plate influence little, can be more accurate detect out the multiple defect that appears in the C type locking plate installation.
In order to solve the problems, the utility model provides a C-shaped locking plate detection tool, which comprises a handle, wherein one end of the handle is connected with a detection block and a limiting block along the same direction, and the detection block can slide towards the direction of the handle when receiving axial acting force; the handle is also provided with a displacement detection assembly for detecting the displacement of the detection block from the beginning to abut against the C-shaped locking plate or the outer wall of the target workpiece to the movement towards one side of the handle until the limit block abuts against the target workpiece; the device is characterized by further comprising a controller with preset reference displacement, wherein the controller is electrically connected with the displacement detection assembly, and whether the C-shaped locking plate is assembled in place or is neglected to be assembled is judged by comparing the detection displacement with the reference displacement.
The utility model discloses a C type locking plate detects instrument compares with prior art and has following advantage:
the utility model discloses a C type locking plate detects instrument is that one kind is special to detect the judgement to the C type locking plate installation condition in the C booster structure, and is specific, whether the C type locking plate assembles in place or neglected loading is judged to the reference displacement value that the removal distance through detecting the piece and the accurate installation of C type locking plate targets in place comparing; compared with the current industrial camera for detecting the installation condition of the C-shaped locking plate, the novel C-shaped locking plate detection tool is more economical and flexible, and can stably and reliably identify the defects of missing installation and improper assembly of the locking plate; in addition, the use of the structure detection tool is less influenced by the installation space of the C-shaped lock sheet.
As an improvement, a mounting cavity is arranged in the handle, one end of the detection block is slidably assembled in the mounting cavity, the displacement detection assembly comprises a displacement sensor, the detection end of the displacement sensor is positioned in the mounting cavity and is abutted against one end, far away from the C-shaped locking plate, of the detection block, and the other end of the displacement sensor is connected with the handle. In the improved structure, the displacement sensor is arranged in the inner cavity of the handle, so that the displacement sensor can be protected, the interference of other parts is not easy to happen, and the accuracy of the displacement value of the detection block obtained by detection is ensured; in addition, the detection structure is arranged in a built-in mode, so that the handle structure is reasonable in layout and attractive in appearance.
In a further improvement, one end of the handle, which is far away from the detection block, is detachably connected with a mounting plate, and the displacement sensor is connected to the mounting plate; still be connected with the fixing base on the mounting panel for it is fixed the cable of displacement monitoring subassembly. In the improved structure, the displacement sensor and the cable are respectively connected with the handle through different parts, so that the structure is simple, and the disassembly and the assembly are convenient.
And the inner wall of the mounting cavity is connected with a sliding shaft sleeve, an ejector rod is assembled in the sliding shaft sleeve in a sliding manner, one end of the ejector rod is abutted with one end of the detection block, and the other end of the ejector rod is abutted with the detection end of the displacement sensor. In the above-mentioned improved structure, can guarantee that the ejector pin slides more steadily after the sliding shaft cover sets up, the straightness accuracy is strong to make the removal displacement value of the detection piece that displacement sensor measured more accurate, guarantee to detect the precision.
And the outer wall of the ejector rod close to one end of the detection block is provided with a second annular boss, and an elastic reset piece is arranged between the second annular boss and the sliding shaft sleeve, so that the upper end surface of the ejector rod is always kept in a butt joint state with the lower end surface of the detection block. In the above-mentioned improvement structure, the setting of elasticity piece structure that resets can guarantee the upper end of ejector pin all the time with the lower extreme butt that detects the piece to after detecting the instrument and breaking away from the detection area, the detection piece that loses axial thrust can reset fast towards keeping away from handle one side direction under the effect of elasticity piece that resets and move to initial position, guarantees the detection next time.
And the elastic reset piece is a cylindrical spring, the cylindrical spring is sleeved outside the ejector rod, and two ends of the cylindrical spring are respectively abutted against the second annular boss and the end part of the sliding shaft sleeve. In the improved structure, the cylindrical spring is used as the elastic reset piece, so that the structure is simple, and the elastic force is stable; and the spring is sleeved outside the ejector rod, so that the stability of the reset structure is ensured.
And in a further improvement, a manual button is connected to the outer wall of the handle, and the opening or closing of the manual button is used for controlling the connection or disconnection of the controller and the displacement detection assembly. In the improved structure, the manual button is used for controlling the transmission of the displacement detection signal, so that the use of an operator is facilitated.
And the improved structure is characterized in that one end of the limiting block, which is far away from the handle, is provided with a positioning groove matched with the target workpiece, which is close to the C-shaped locking plate. In the above-mentioned improvement structure, the constant head tank structure sets up the accuracy spacing that further guarantees to detect a removal displacement.
And the position of the limiting block, which is positioned on two sides of the positioning groove, is provided with positioning lugs, and the distance between the positioning lugs is matched with the width of the C-shaped locking plate. In the above-mentioned improvement structure, the setting of two corresponding location lug structures is used for detecting the width of the C type locking plate after the installation, and whether can judge through the passageway between two location lugs that the C type locking plate can be smoothly whether take place serious deformation.
In a further improvement, the handle is further connected with a guide block in the same direction as the detection block, the detection block is positioned between the guide block and the limiting block, and the guide block is provided with a guide groove matched with the first annular boss on the outer wall of the target workpiece; when the guide block is clamped into the first annular boss along a set position, the detection block is accurately aligned with the C-shaped locking plate. Among the above-mentioned improvement structure, the setting up of guide block structure makes the sense terminal that detects the instrument stretch into detection area back, can be better guarantee detect that the piece part is quick with wait to detect C type locking plate position alignment, improve detection efficiency.
Drawings
Fig. 1 is a schematic perspective view of a C-shaped locking plate detection tool of the present invention;
fig. 2 is a partial schematic view of the detection head of the C-shaped locking plate detection tool of the present invention;
fig. 3 is a schematic view of a half-section structure of the C-shaped locking plate detection tool of the present invention;
fig. 4 is a partial schematic view of the first working state of the C-shaped locking plate detection tool of the present invention;
FIG. 5 is a cross-sectional view of the structure of FIG. 4;
FIG. 6 is a partial schematic view of the second operating state of the C-shaped locking plate detecting tool of the present invention;
fig. 7 is a cross-sectional view of the structure of fig. 6.
Description of reference numerals:
1. a handle; 1.1, installing a cavity; 2. a detection block; 3. a limiting block; 3.1, positioning a groove; 3.2, positioning the bump; 4. a C-shaped locking plate; 5. a target workpiece; 5.1, a first annular boss; 6. a displacement sensor; 7. a sliding shaft sleeve; 8. a top rod; 8.1, a second annular boss; 9. an elastic reset member; 10. a manual button; 11. a guide block; 11.1, a guide groove; 12. mounting a plate; 13. a fixed seat; 13.1, a threaded hole; 14. a connecting member; 15. an anti-drop block; 16. a hoop block; 17. a first part; 18. a second part.
Detailed Description
In order to make the aforementioned objects, features and advantages of the present invention more comprehensible, embodiments accompanied with figures are described in detail below.
In the description of the present invention, it should be noted that the terms "inner wall", "outer wall", "upper end", "lower end", etc., indicate the orientation or positional relationship based on the orientation or positional relationship shown in the drawings, and are only for convenience of description and simplification of description, but do not indicate or imply that the device or element referred to must have a specific orientation, be constructed in a specific orientation, and be operated, and thus, should not be construed as limiting the present invention.
In the description of the present invention, it is to be noted that, unless otherwise explicitly specified or limited, the term "connected" is to be interpreted broadly, and may be, for example, a fixed connection, a detachable connection, or an integral connection; they may be connected directly or indirectly through intervening media, or they may be interconnected between two elements. The specific meaning of the above terms in the present invention can be understood in specific cases to those skilled in the art.
As shown in fig. 1 and 2, the utility model provides a C-shaped locking plate detection tool, which comprises a handle 1, wherein one axial end of the handle 1 is connected with a detection block 2 and a limit block 3 along the same direction, and the detection block 2 and the limit block 3 are arranged in a radial direction in a leaning manner, wherein the detection block 2 can slide towards one end of the handle 1 when receiving axial acting force; correspondingly, the handle 1 is also provided with a displacement detection assembly for detecting and acquiring the movement distance of the detection block 2, wherein the movement distance refers to the displacement of the detection block 2 from the beginning of abutting against the outer wall of the C-shaped locking plate 4 or the target workpiece 5 to the moment that the detection block 2 is subjected to the axial reaction force and then moves towards one side of the handle 1 to the moment that the limiting block 3 abuts against the target workpiece 5; the device is characterized by further comprising a controller with preset reference displacement, wherein the controller is electrically connected with the displacement detection assembly, and whether the C-shaped locking plate 4 is assembled in place or is neglected to be assembled is judged by comparing the detection displacement with the reference displacement.
Specifically, as shown in fig. 3, a mounting cavity 1.1 extending along the axial direction of the handle 1 is arranged in the handle 1, and one end of the detection block 2 is slidably assembled in the mounting cavity 1.1; in addition, the displacement detection assembly comprises a displacement sensor 6, the detection end of the displacement sensor 6 is positioned in the installation cavity 1.1 and is abutted against one end of the detection block 2 far away from the C-shaped locking plate 4, and the other end of the displacement sensor 6 is connected with the handle 1; in this embodiment, in order to facilitate the detachment and installation of the displacement sensor 6 and the handle 1, an installation plate 12 is detachably connected to one end of the handle 1, which is far away from the detection block 2, and one end of the displacement sensor 6 is connected to the installation plate 12 through a corresponding installation element; in addition, because the afterbody of displacement sensor 6 still is connected with corresponding cable, an annular and one end open-ended fixing base 13 has been connected on mounting panel 12, and the open end of this fixing base 13 is connected with mounting panel 12, seted up corresponding screw hole 13.1 on fixing base 13 on the bottom plate relative with the open end, the cover is equipped with corresponding connecting piece 14 on the outer wall of cable, the one end spiro union of this connecting piece 14 is in screw hole 13.1, thereby realize the stable connection of cable and fixing base 13, prevent that handle 1 from causing the junction fracture of cable and displacement sensor 6 in the use.
In addition, as shown in fig. 3, a sliding shaft sleeve 7 is connected to the inner wall of the mounting cavity 1.1, a push rod 8 is slidably fitted in the sliding shaft sleeve 7, the upper end of the push rod 8 abuts against the lower end of the detection block 2, and the lower end of the push rod 8 abuts against the detection end of the displacement sensor 6. Through detecting 2 removal orders about ejector pin 8 and slides to obtain corresponding displacement value through displacement sensor 6, can guarantee that ejector pin 8 slides more steadily after sliding shaft sleeve 7 sets up in this structure, the straightness accuracy is strong, guarantees the precision that displacement value detected. In this structure, be connected with an anticreep piece 15 at the lower extreme that detects piece 2, this anticreep piece 15 overall dimension is greater than and detects piece 2 to play and prevent to detect the effect that piece 2 breaks away from installation cavity 1.1 along the axial.
More specifically, the outer wall of the ejector rod 8 close to one end of the detection block 2 is provided with a second annular boss 8.1, and an elastic reset piece 9 is arranged between the second annular boss 8.1 and the sliding shaft sleeve 7, so that the ejector rod 8 always has a tendency of moving towards the direction far away from the displacement sensor 6 and keeping abutting against the detection block 2. That is, after the detection is completed, when the detection tool is withdrawn from the detection area, the detection block 2 losing the axial thrust can be rapidly reset and moved to the initial position in the direction away from the handle 1 by the elastic reset piece 9. Preferably, elasticity piece 9 that resets is cylindrical spring, and cylindrical spring suit is in the outside of ejector pin 8, and cylindrical spring's both ends respectively with second annular boss 8.1, 7 tip looks butt of slip axle sleeve, and the spring suit sets up stability good in the outside of ejector pin 8, and elasticity restoring force is steady.
As shown in fig. 1 and 3, in this embodiment, a manual button 10 is connected to an outer wall of the handle 1 for convenience of operation, and the opening or closing of the manual button 10 is used to connect or disconnect the controller to or from the displacement detecting assembly. Specifically, the outer wall of the handle 1 is connected with two split type hoop blocks 16, the manual button 10 is movably installed on any one hoop block 16 along the radial direction, the displacement sensor 6 and the controller are respectively connected to a first contact inside the manual button 10 through a cable (not shown in the figure), a movable block outside the manual button 10 is connected with a second contact, and the two contacts are contacted or disconnected through the movement of the movable block, so that the connection or disconnection between the controller and the displacement detection assembly is realized, and the transmission of detection signals is more stable and controllable through the connection mode of the cables.
As shown in figures 2 and 4, one end of the limiting block 3, which is far away from the handle 1, is provided with a positioning groove 3.1 which is matched with the appearance of the target workpiece 5, which is close to the position of the C-shaped locking plate 4, so that the accurate limiting of the movement displacement of the detecting block 2 is ensured. In addition, the positions on the limiting block 3, which are positioned on two sides of the positioning groove 3.1, are provided with positioning lugs 3.2, and the distance between the two positioning lugs 3.2 is matched with the width of the C-shaped locking plate 4.
On the other hand, the handle 1 is also connected with a guide block 11 which is in the same direction as the detection block 2, the detection block 2 is positioned between the guide block 11 and the limiting block 3, and one end of the guide block 11 is provided with a guide groove 11.1 matched with the first annular boss 5.1 on the outer wall of the target workpiece 5; during detection, when the guide block 11 is clamped into the first annular boss 5.1 along the set position, the detection block 2 is accurately aligned with the C-shaped locking plate 4. Specifically, as shown in fig. 4, the C-shaped locking plate 4 and the target workpiece 5 are parts on the supercharger; the target workpiece 5 is mainly used for connecting and fixing a first part 17 and a second part 18, and after the connection is finished, the end part of the target workpiece is axially limited by a C-shaped locking plate 4; the guide block 11 in the structure has the purpose of guiding and facilitating the insertion of a C-shaped locking plate detection tool into a detected object; the in-process that C type locking plate detected the instrument and inserted the testee promptly keeps the horizontal terminal surface of guide block 11 to paste mutually with the terminal surface of first part 17 to guide way 11.1 is corresponding with first annular boss 5.1 on the 5 outer walls of target work piece, thereby can guarantee to detect the instrument and stretch into detection area back along this position, detects the position of piece 2 can be accurate with wait to detect C type locking plate 4 counterpoint. In the detection, whether the C-shaped locking piece 4 is deformed (enlarged) is firstly detected through the width between the two positioning lugs 3.2. If the C-shaped locking plate 4 is not deformed, the C-shaped locking plate can smoothly pass through the gap between the two positioning lugs 3.2; if C type locking plate 4 takes place to warp (grow), then can not be through the clearance between two location lugs 3.2, C type locking plate 4 also can not contact this moment and detect piece 2, and displacement sensor 6's value can not change, can not be in the qualified scope of displacement value of settlement to can discern the locking plate and warp (grow). In the process, when the operator pushes the detection tool to move to the dead state (the C-shaped locking piece 4 and the two positioning bumps 3.2 are locked), the manual button 10 is pressed, the displacement sensor 6 transmits the detected displacement value to the controller, and the detection result is judged by comparing the displacement value.
As shown in fig. 6 and 7, when the C-shaped locking piece 4 is not deformed, further detection is performed; during detection, after the C-shaped locking plate 4 passes through a gap between the two positioning lugs 3.2, the C-shaped locking plate 4 is abutted against the detection end of the detection block 2, the handle 1 is continuously pushed to move forwards at the moment, the detection block 2 moves towards one end of the handle 1 under the action of the reverse thrust of the C-shaped locking plate 4, and the detection head of the displacement sensor 6 is synchronously pushed in the moving process; until the groove bottom of the positioning groove 3.1 on the limiting block 3 is abutted against the outer wall of the target workpiece 5, namely, when the detection block 2 cannot move continuously, an operator presses the manual button 10, the displacement sensor 6 transmits the detected displacement value to the controller, and the detection result is judged by comparing the displacement value. More specifically, in the detection process of this step; when the detection tool stretches into the detection area for detection, the outer end of the detection block 2 is abutted against the C-shaped locking plate 4 in advance, the detection block 2 slides towards one end of the handle 1 under the action force of the C-shaped locking plate 4, and a position value can be obtained through the displacement sensor 6; if C type locking plate neglected loading in this structure, then detect the time earlier with detect the piece 4 outer terminal surface butt then the lateral wall of target work piece 5, detect the piece 4 also can move towards handle 1 direction under this lateral wall reverse butt pressure effect, just displacement sensor 6 obtains again another displacement value this moment, through the different displacement values that displacement sensor 6 detected with the controller in the reference displacement value of predetermineeing contrast, judge that C type locking plate 4 is the installation not in place or neglected loading.
Moreover, the C-shaped locking plate detection tool in this embodiment can be set to be standardized and serialized: corresponding to the C-shaped locking plate 4 of different specifications promptly, only need to modify the size that the profile of locating piece 3, detection piece 2, guide block 11 and C-shaped locking plate 4 is relevant and can realize that this locking plate detects standardization, serialization of instrument.
Compare in the 4 installation conditions of current industry camera detection C type locking plate, this novel C type locking plate detects instrument is more economical, flexible, and can be simultaneously reliable and stable discernment locking plate neglected loading, assemble not in place, three kinds of inefficacys of locking plate permanent deformation (grow). In addition, the use of the tool is less influenced by the installation space of the C-shaped locking piece 4; the detection of the C-shaped locking plate 4 with different specifications can be adapted only by modifying part of the size of the tool.
Although the present disclosure has been described above, the scope of the present disclosure is not limited thereto. Those skilled in the art can make various changes and modifications without departing from the spirit and scope of the present disclosure, and such changes and modifications will fall within the scope of the present invention.