CN217358421U - Integrated detection device for carbon fiber material - Google Patents
Integrated detection device for carbon fiber material Download PDFInfo
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- CN217358421U CN217358421U CN202221119274.9U CN202221119274U CN217358421U CN 217358421 U CN217358421 U CN 217358421U CN 202221119274 U CN202221119274 U CN 202221119274U CN 217358421 U CN217358421 U CN 217358421U
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Abstract
The utility model provides a carbon fiber material integration detection device, includes the conveyer belt rack, unreels the machine, the rolling machine, driving motor, its technical essential is: the unreeling machine is arranged at the inlet end of the conveyor belt rack; a plurality of rollers are arranged on the conveyor belt rack side by side; the winding machine is arranged at the outlet end of the conveyor belt rack; a purging mechanism is arranged between the unreeling machine and the reeling machine; the blowing mechanism comprises fans which are correspondingly arranged at the upper position and the lower position of the rolling shaft; a laser measuring mechanism with a laser probe is arranged between the blowing mechanism and the winding machine; the driving shaft of the driving motor is in transmission connection with one end of a transmission shaft of the winding machine through a belt, and the other end of the transmission shaft of the winding machine is in transmission connection with a roller on the conveying belt rack through a chain. The utility model has the advantages that: the measurement accuracy is ensured, and the detection efficiency is improved; meanwhile, the integrated equipment effectively reduces the damage of dust to human body in the manual operation process; the equipment is simple to operate, saves labor cost and is suitable for industrial production.
Description
Technical Field
The utility model belongs to the technical field of the carbon fiber detects, concretely relates to carbon fiber material integration detection device.
Background
The carbon fiber is a special fiber mainly composed of carbon elements, the molecular structure is between graphite and diamond, and the volume fraction of carbon is different with different types and is generally more than 0.9. The carbon fiber material is a novel fiber material which is researched more enthusiastically in recent years, and is widely applied to a plurality of fields such as aerospace, transportation, buildings, cultural and sports by virtue of the advantages of high temperature resistance, corrosion resistance, ultrahigh strength, high modulus, small specific gravity and the like.
In the traditional carbon fiber material detection, the length and the width of a material are usually measured manually by a measuring tape by an inspector; the thickness of the material is measured by a lever type thickness gauge and recorded. However, the error of the same thickness gauge used by different quality testing personnel is usually about 2-3 per thousand. In actual production, the lever type thickness gauge has large measurement limitation, and the whole thickness condition of the material can be measured only by measuring data on two sides, so that the flatness of the product is greatly influenced. Meanwhile, with the increase of labor intensity, the problems of inaccurate data and the like inevitably occur.
For removing dust and particles, the blowing mode mainly adopted by the industry at present is hand-held manual blowing. However, there are some drawbacks to the manual purging approach: 1. the dust can cause certain damage to human bodies; 2. blowing uniformity cannot be guaranteed, and problems of blowing leakage, blowing forgetting and the like can be caused.
In conclusion, how to provide a carbon fiber integrated detection device can ensure the accuracy of measured data and reduce the labor intensity of workers; the working efficiency is improved; the problem to be solved in the field is to reduce the harm of manual dust blowing to human bodies.
SUMMERY OF THE UTILITY MODEL
The utility model aims at solving the deficiencies in the prior art, providing an integration carbon fiber material check out test set that measurement accuracy is high, detection efficiency is high, reduce artifical intensity of labour simultaneously.
The utility model discloses a realize through following technical scheme: the utility model provides a carbon fiber material integration detection device, includes the conveyer belt rack, unreels the machine, has the rolling machine of rolling machine transmission shaft, driving motor, the belt, the chain, its technical essential is: the unreeling machine is arranged at the inlet end of the conveyor belt rack; a plurality of rollers are arranged on the top of the conveyor belt rack side by side; the winding machine is arranged at the outlet end of the conveyor belt rack; a blowing mechanism is arranged between the unreeling machine and the reeling machine; the blowing mechanism comprises a fan correspondingly arranged at the upper position and the lower position of the rolling shaft, a blowing rack for fixing the fan and a blowing controller arranged on the blowing rack; a laser measuring mechanism is arranged between the blowing mechanism and the winding machine; the laser measuring mechanism comprises a laser probe arranged above the belt conveying rack, a portal frame for fixing the laser probe, a display controller arranged on the portal frame and an alarm; and a driving shaft of the driving motor is in transmission connection with one end of a transmission shaft of the winding machine through a belt, and the other end of the transmission shaft of the winding machine is in transmission connection with a roller on the conveying belt rack through a chain.
Furthermore, a lifting cylinder which is controlled to lift through a blowing controller is arranged between the blowing rack and the fan.
Further, a wind direction adjusting plate which is connected with the air outlet of the fan through a shaft is arranged at the air outlet of the fan; and a servo motor for driving the wind direction adjusting plate to rotate is further arranged at one end of the fan.
Furthermore, a slide rail for driving the laser probe to move axially is arranged between the portal frame and the laser probe.
The utility model has the advantages that:
the blowing mechanism effectively reduces the damage of dust to human body in the manual operation process; meanwhile, automatic purging improves the purging uniformity. The measuring mechanism improves the limitation of the traditional manual detection and measurement and improves the measurement accuracy; the intelligent calculation mode improves the accuracy, improves the detection efficiency and reduces the working intensity of detection personnel. The integrated design of detection and rolling also reduces the occupied area compared with the traditional technology. The equipment is simple to operate and is suitable for industrial production.
Drawings
FIG. 1 is a schematic view of the overall structure of the present invention;
fig. 2 is a schematic diagram of a part of the structure of the present invention.
The sequence numbers of the main parts in the figure illustrate that: 1. an unreeling machine; 2. purging the rack; 3. a fan; 301. a lifting cylinder; 302. a wind direction adjusting plate; 4. a purge controller; 5. a gantry; 6. a laser probe; 7. a display controller; 8. an alarm; 9. a roller; 10. a chain; 11. a winding machine; 12. a transmission shaft of a winding machine; 13. a conveyor belt rack; 14. a drive motor; 15. a belt.
In order to more clearly illustrate the technical solutions of the embodiments of the present invention, the drawings required to be used in the embodiments will be briefly described below, it is obvious that the drawings in the following description are only embodiments of the present invention, and it is obvious for those skilled in the art that other drawings can be obtained according to the drawings without creative efforts.
Detailed Description
The present invention will be described in detail with reference to fig. 1-2 by way of specific examples.
Examples
This carbon fiber material integration detection device, including conveyer belt rack 13, unreel machine 1, have rolling machine 11 of rolling machine transmission shaft 12, driving motor 14, belt 15, chain 10, wherein: the unreeling machine is arranged at the inlet end of the conveyor belt rack; a plurality of rollers 9 are arranged at the top of the conveyor belt rack side by side, and the distance between the rollers is 5-20 cm; the winding machine is arranged at the outlet end of the conveyor belt rack; a purging mechanism is arranged between the unreeling machine and the reeling machine; the blowing mechanism comprises a fan 3 correspondingly arranged at the upper position and the lower position of the roller, a blowing rack 2 for fixing the fan and a blowing controller 4 arranged on the blowing rack; a lifting cylinder 301 which is controlled to lift through a blowing controller is arranged between the blowing rack and the fan and is used for adjusting the blowing height of the fan; a wind direction adjusting plate 302 which is connected with the air outlet of the fan in a shaft mode is arranged at the position of the air outlet of the fan and used for adjusting the air outlet angle of the fan; a servo motor for driving the wind direction adjusting plate to rotate is further arranged at one end of the fan, and the servo motor is controlled by the blowing controller to provide power for the wind direction adjusting plate; a laser measuring mechanism is arranged between the blowing mechanism and the winding machine; the laser measuring mechanism comprises a laser probe 6 arranged above the belt conveying rack, a portal frame 5 for fixing the laser probe (the model is LD-0617/LF 3038), a display controller 7 arranged on the portal frame and an alarm 8; a slide rail for driving the laser probe to move axially is arranged between the portal frame and the laser probe; a driving shaft of the driving motor is in transmission connection with one end of a transmission shaft of the winding machine through a belt; the other end of the transmission shaft of the winding machine is in transmission connection with a roller on the conveyor belt rack through a chain; the driving motor is provided with a plurality of gear revolutions and works according to different optimal gears of different carbon fiber materials.
The utility model discloses a work flow and principle:
manually placing the carbon fiber material to be detected on an unreeling machine according to the installation requirement; feeding the carbon fiber material to be detected into a blowing mechanism by a rolling type conveyor belt after being discharged by an unreeling machine; the blowing mechanism blows the upper and lower surfaces of the carbon fiber material fed into the middle of the blowing mechanism clean through fans arranged up and down correspondingly, and the carbon fiber material is ensured to be in a horizontal and non-overlapping state in the blowing and measuring processes; the carbon fiber material after purging is sent into a laser measuring mechanism by a rolling type conveyor belt, the laser measuring mechanism measures the length, the width and the thickness of the material through a laser probe moving axially and calculates the average width, the average thickness and other numerical values, and the measured result is displayed on a display controller; if the weight is input, the gram weight and the density can be automatically displayed; the number is directly counted by the detection personnel. If the data is abnormal in the measuring process, the alarm can automatically give an alarm to prompt the inspection; the detected carbon fiber material finally enters a winding machine to complete winding work; the winding machine and the rolling shaft are driven to rotate by taking a driving motor as a power source and a belt and a chain as transmission media; after the detection is finished through the integrated detection device, the detected carbon fiber material roll is manually taken down and packaged.
The carbon fiber materials to be detected comprise carbon fiber cloth, carbon fiber paper, carbon fiber felt, polyacrylonitrile fiber felt, asphalt fiber felt, viscose fiber felt, pre-oxidized felt, carbon felt, graphite felt, activated felt and other materials; different settings and detection parameters can be adopted according to different material integration detection devices:
taking a viscose graphite felt (with the thickness of 6.0 mm) material as an example, the blowing controller is provided with a blowing height of 8cm, an angle of 60 degrees and an air volume of 2200m 3/h; the width and thickness of the measuring distance are set to be measured once per 5 meters on the display of the laser measuring device, and the number of the measuring points is measured once per 300mm in the horizontal moving direction of the laser probe.
Taking a polyacrylonitrile activated felt (with the thickness of 4.0 mm) material as an example, the blowing controller is provided with a blowing height of 5cm, an angle of 90 degrees and an air volume of 1750m 3/h; the width and thickness of the measuring distance are set to be measured once per 2 meters on the display of the laser measuring device, and the number of the measuring points is measured once per 200mm in the horizontal moving direction of the laser probe.
The utility model discloses detection thickness and parameter setting to carbon fiber material do not confine to above 2 kinds of materials.
Claims (4)
1. The utility model provides a carbon fiber material integration detection device, includes the conveyer belt rack, unreels the machine, has the rolling machine of rolling machine transmission shaft, driving motor, the belt, the chain, its characterized in that: the unreeling machine is arranged at the inlet end of the conveyor belt rack; a plurality of rollers are arranged on the top of the conveyor belt rack side by side; the winding machine is arranged at the outlet end of the conveyor belt rack; a purging mechanism is arranged between the unreeling machine and the reeling machine; the blowing mechanism comprises a fan correspondingly arranged at the upper position and the lower position of the rolling shaft, a blowing rack for fixing the fan and a blowing controller arranged on the blowing rack; a laser measuring mechanism is arranged between the blowing mechanism and the winding machine; the laser measuring mechanism comprises a laser probe arranged above the belt conveying rack, a portal frame for fixing the laser probe, a display controller arranged on the portal frame and an alarm; the driving shaft of the driving motor is in transmission connection with one end of a transmission shaft of the winding machine through a belt, and the other end of the transmission shaft of the winding machine is in transmission connection with a roller on the conveying belt rack through a chain.
2. The integrated carbon fiber material detection device according to claim 1, characterized in that: a lifting cylinder which is controlled to lift through a blowing controller is arranged between the blowing rack and the fan.
3. The integrated carbon fiber material detection device according to claim 1, characterized in that: a wind direction adjusting plate which is connected with the air outlet of the fan through a shaft is arranged at the air outlet of the fan; and a servo motor for driving the wind direction adjusting plate to rotate is also arranged at one end of the fan.
4. The integrated carbon fiber material detection device according to claim 1, characterized in that: a slide rail for driving the laser probe to move axially is arranged between the portal frame and the laser probe.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202221119274.9U CN217358421U (en) | 2022-05-11 | 2022-05-11 | Integrated detection device for carbon fiber material |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202221119274.9U CN217358421U (en) | 2022-05-11 | 2022-05-11 | Integrated detection device for carbon fiber material |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN217358421U true CN217358421U (en) | 2022-09-02 |
Family
ID=83011515
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202221119274.9U Active CN217358421U (en) | 2022-05-11 | 2022-05-11 | Integrated detection device for carbon fiber material |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN217358421U (en) |
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2022
- 2022-05-11 CN CN202221119274.9U patent/CN217358421U/en active Active
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