CN217346112U - Evaporate and press aerated concrete block cutting device - Google Patents

Evaporate and press aerated concrete block cutting device Download PDF

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Publication number
CN217346112U
CN217346112U CN202220704857.1U CN202220704857U CN217346112U CN 217346112 U CN217346112 U CN 217346112U CN 202220704857 U CN202220704857 U CN 202220704857U CN 217346112 U CN217346112 U CN 217346112U
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dust
sealed box
cutting wheel
aerated concrete
box body
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丛波
姜海深
王光文
张志力
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Liaoning Super Fireproof And Thermal Insulation Technology Co ltd
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Liaoning Dongshen Construction New Material Technology Co ltd
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    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02WCLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO WASTEWATER TREATMENT OR WASTE MANAGEMENT
    • Y02W30/00Technologies for solid waste management
    • Y02W30/50Reuse, recycling or recovery technologies
    • Y02W30/91Use of waste materials as fillers for mortars or concrete

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Abstract

The utility model relates to an evaporate and press aerated concrete block cutting device, including cutting wheel guiding mechanism, building block guiding mechanism, sealed box and dust absorption mechanism, wherein sealed box both sides are equipped with the opening of taking the lift shutter, and cutting wheel guiding mechanism locates in the upper portion of sealed box, building block guiding mechanism locates in the lower part of sealed box, cutting wheel guiding mechanism is equipped with the cutting wheel that has X, Y, Z to the freedom of movement, building block guiding mechanism is equipped with revolving frame, just be equipped with locating component and conveyer belt on the revolving frame, be equipped with dust absorption mechanism on the sealed box, just dust absorption mechanism is including locating the last dust absorption mouth subassembly on sealed box upper portion and locating the lower dust absorption pipe and the lower dust absorption mouth of sealed bottom half. The utility model discloses can adjust cutting wheel and building block position according to the processing needs, use more in a flexible way to can fully siphon away sealed box inside because the dust that the cutting produced, satisfy the environmental protection requirement.

Description

Evaporate and press aerated concrete block cutting device
Technical Field
The utility model belongs to the technical field of evaporate aerated concrete block production and specifically relates to an evaporate and press aerated concrete block cutting device.
Background
The autoclaved aerated concrete block is an aerated concrete block produced by a high-temperature autoclaved equipment process, is a novel building material, and has the advantages of light weight, good heat preservation and heat insulation performance, good sound insulation performance, strong shock resistance, good processability and the like compared with the original red brick, so that the autoclaved aerated concrete block is rapidly popularized and applied in the building market.
In actual production, the big autoclaved aerated concrete block needs to be cut into small blocks required by users through a cutting process, a cutting device in the prior art usually comprises an upper cutter and a lower cutter, and if the Chinese utility model patent with the publication number of CN210308370U discloses an autoclaved aerated concrete cutting tool comprising an upper cutter and a lower cutter, the cutting device can only realize fixed vertical cutting, the application range is narrow, and a large amount of dust is generated in the cutting process, so that pollution is easily caused.
In order to solve the problems, the cutting device with adjustable cutting wheels appears in the prior art, the Chinese utility model patent with the publication number of CN211806862U discloses an autoclaved aerated concrete block cutting machine, which is only provided with a cutting wheel, and the cutting wheel can realize the adjustment of vertical Z direction and left and right X degrees of freedom to two degrees of freedom, thereby cutting the blocks with different heights into different sizes, the application range is wider, the cutting machine is provided with a dust collector, the dust generated by cutting can be removed in time, but the cutting machine also has some problems: 1. due to the installation requirement, large autoclaved aerated concrete needs to be processed into small blocks with special-shaped structures, such as inclined plane blocks and the like, in addition, as the assembly requirement of the blocks is higher and higher, special-shaped matching structures need to be processed on the surfaces of the blocks, for example, a connecting piece device of an autoclaved aerated concrete block structure is disclosed in the Chinese utility model with the authorization publication number of CN215054246U, special-shaped structures such as embedded blocks, connecting blocks and the like need to be processed on the blocks of the blocks, a cutting machine in the patent CN211806862U can only vertically cut, and the special-shaped structures cannot be processed at present; 2. the cutting machine in patent CN211806862U is only provided with one cutting wheel, so cutting can only be completed from top to bottom, and the lower part of the cutting machine is provided with a conveyor belt for conveying building blocks, so that the height control of the cutting wheel is required to be very accurate, otherwise, the conveyor belt is scratched when the cutting wheel descends excessively, the building blocks are not completely cut when the cutting wheel does not descend, and in addition, the conveyor belt of the cutting machine is not provided with a building block positioning mechanism, so that once the building blocks are shifted during cutting, the problem of inaccurate processing shape and size is easily caused; 3. because the building block height is different, the cutting machine dust absorption mouth height of patent CN211806862U is fixed, can't adjust according to the building block high condition, can only satisfy the dust absorption requirement through increase fan power, but the framework lower part still can not be deposited in the framework by the dust of siphoning off owing to being far away from the dust absorption mouth, and the dust absorption is thorough inadequately, and the framework of this patent is equipped with the plastic curtain in addition and is used for sheltering from the dust to prevent that the dust from effluvizing, whole and non-seal structure.
SUMMERY OF THE UTILITY MODEL
An object of the utility model is to provide an evaporate and press aerated concrete block cutting device, it can adjust cutting wheel and building block position according to the processing needs, uses more in a flexible way to can fully siphon away sealed box inside because the dust that the cutting produced, satisfy the environmental protection requirement.
The purpose of the utility model is realized through the following technical scheme:
the utility model provides an evaporate and press aerated concrete block cutting device, includes cutting wheel guiding mechanism, building block guiding mechanism, sealed box and dust absorption mechanism, and wherein sealed box both sides are equipped with the opening of taking the lift shutter, and cutting wheel guiding mechanism locates in the upper portion of sealed box, building block guiding mechanism locates in the lower part of sealed box, cutting wheel guiding mechanism is equipped with the cutting wheel that has X, Y, Z to the degree of freedom of movement, building block guiding mechanism is equipped with revolving frame, just last locating component and the conveyer belt of being equipped with of revolving frame, be equipped with dust absorption mechanism on the sealed box, just dust absorption mechanism is including the lower dust absorption pipe and the lower dust absorption mouth of locating the last dust absorption mouth subassembly on sealed box upper portion and locating the sealed bottom half.
The cutting wheel adjusting mechanism comprises a cross beam, an X-direction moving seat, a Y-direction moving seat, a Z-direction air cylinder and a cutting wheel motor, wherein Y-direction moving seats are arranged at two ends of the cross beam, the Y-direction moving seats are arranged on the inner side of the box wall of the sealed box body, the X-direction moving seats are arranged on the cross beam, the Z-direction air cylinder passes through the X-direction moving seats to drive the moving, the Z-direction air cylinder lower end is fixedly connected with the cutting wheel motor, and a cutting wheel is arranged on an output shaft of the cutting wheel motor).
X is equipped with the rotation adjustment motor to removing a downside, just rotation adjustment motor rear end through first ring flange with X links firmly to removing a downside, rotation adjustment motor front side output pass through the second ring flange with Z links firmly to the third ring flange of cylinder rear end, first ring flange, second ring flange and third ring flange structure are the same.
The building block adjusting mechanism comprises a rotating frame and a rotating motor, the rotating motor is fixedly arranged at the bottom of the sealed box body, the rotating frame is installed on the rotating motor, a conveying belt is arranged in the middle of the rotating frame, installation cavities are formed in two sides of the rotating frame, and a conveying belt wheel shaft of the conveying belt and a conveying belt motor driving the conveying belt to rotate are installed in the corresponding installation cavities respectively.
The revolving frame both sides all are equipped with locating component, locating component includes lift cylinder and die clamping cylinder, and wherein lift cylinder rod tip is equipped with the board of lifting, just the board of lifting is less than when descending completely the conveyer belt upper surface, die clamping cylinder's cylinder rod tip is equipped with the die clamping plate, just the board of lifting is less than when rising completely the die clamping plate lower edge.
And a dust leakage opening is formed in the lower side of the rotating frame, and dust accumulated in the rotating frame is sucked into the lower dust suction pipe through the dust leakage opening and the lower dust suction opening.
The dust leakage port is arranged below the conveyor belt.
The dust collection mechanism comprises a dust collector, the lower dust collection pipe is connected with the dust collector, and the upper dust collection port assembly is connected with the dust collector through a dust collection hose.
The upper dust collection port component comprises an upper dust collection pipe, an inner sealing plate and an outer sealing plate, wherein a sliding groove is formed in the box wall of the sealing box body, the upper dust collection pipe penetrates through the sliding groove, the inner sealing plate is fixedly arranged at the front end, located in the sealing box body, of the upper dust collection pipe, the outer sealing plate is sleeved at the rear end, located outside the sealing box body, of the upper dust collection pipe in a threaded mode, and a locking nut is arranged on the rear side of the outer sealing plate.
A first sealing ring is arranged between the inner sealing plate and the inner side of the box wall of the sealing box body, and a second sealing ring is arranged between the outer sealing plate and the outer side of the box wall of the sealing box body.
The utility model discloses an advantage does with positive effect:
1. the utility model discloses utilize cutting wheel adjustment mechanism to adjust cutting wheel position, utilize building block adjustment mechanism adjustment building block position, use more in a flexible way, be particularly useful for various special-shaped building block processing.
2. The utility model discloses a dust absorption mechanism is equipped with dust absorption mouth subassembly and lower dust absorption pipe, go up the dust absorption mouth subassembly and can siphon away the dust that floats on upper portion in the seal box body that produces when cutting, the dust absorption pipe can siphon away the dust that stores up in seal box bottom and the rotating frame down, and the dust absorption is more thorough to seal box keeps encapsulated situation during the cutting, can not have the dust excessive, satisfies the environmental protection requirement.
3. The utility model discloses dust absorption mechanism's last dust absorption mouth subassembly can be according to building block specification height-adjusting, uses more in a flexible way, and can satisfy the dust absorption requirement better.
4. The utility model discloses a cutting wheel guiding mechanism can add a rotation adjustment motor as required in order to realize the rotational degree of freedom of cutting wheel, can directly utilize when building block processing structure size is less and cutting distance and moment are less rotation adjustment motor adjustment cutting wheel angle.
Drawings
Figure 1 is a schematic structural diagram of the present invention,
figure 2 is a front view of the cutting wheel adjustment mechanism of figure 1,
FIG. 3 is a schematic view of the inner structure of the X-direction movable base in FIG. 2,
figure 4 is a schematic view of the moving structure of the end of the beam in figure 2,
FIG. 5 is a schematic view of the internal structure of the Y-direction movable base in FIG. 4,
figure 6 is a front view of the block adjustment mechanism of figure 1,
figure 7 is a front view of the sealed enclosure of figure 1,
figure 8 is a schematic view of the upper suction port assembly of figure 7.
Wherein, 1 is a cutting wheel adjusting mechanism, 101 is an X-direction moving seat, 102 is a rotation adjusting motor, 103 is a Z-direction cylinder, 104 is a cutting wheel motor, 105 is a cutting wheel, 106 is a beam, 107 is an X-direction rack, 108 is a Y-direction rack, 109 is a Y-direction moving seat, 110 is a Y-direction motor, 111 is a Y-direction gear, 112 is a Y-direction slide rail, 113 is an X-direction motor, 114 is an X-direction gear, 115 is an X-direction slide rail, 2 is a building block adjusting mechanism, 201 is a rotating frame, 2011 is a mounting cavity, 2012 is a dust leakage port, 202 is a rotating motor, 203 is a conveyor belt, 2031 is a conveyor belt motor, 204 is a lifting cylinder, 2041 is a lifting plate, 205 is a clamping cylinder, 2051 is a clamping plate, 3 is a sealed box body, 301 is a Y-direction mounting groove, 302 is a chute, 303 is a lifting stop gate, 304 is a pipe clamp, 4 is a dust suction mechanism, 401 is a dust suction machine, 402 is a lower dust suction pipe, 403 is a lower dust suction port, 404 is an upper dust suction port assembly, 4041 is upper dust collecting pipe, 4042 is inner sealing plate, 4043 is first sealing plate, 4044 is outer sealing plate, 4045 is second sealing plate, 4046 is locking nut, 405 is dust collecting hose.
Detailed Description
The present invention will be described in detail with reference to the accompanying drawings.
As shown in figures 1-8, the utility model comprises a cutting wheel adjusting mechanism 1, a building block adjusting mechanism 2, a sealed box body 3 and a dust suction mechanism 4, wherein the cutting wheel adjusting mechanism 1 is arranged in the upper part of the sealed box body 3, the building block adjusting mechanism 2 is arranged in the lower part of the sealed box body 3, the cutting wheel adjusting mechanism 1 is provided with a cutting wheel 105 with X, Y, Z-direction moving freedom degree, the building block adjusting mechanism 2 is provided with a rotating frame 201, the rotating frame 201 is provided with a positioning component and a conveyor belt 203, as shown in figure 7, two sides of the sealed box body 3 are provided with openings with lifting stop doors 303, when the utility model works, autoclaved aerated concrete blocks are input to the conveyor belt 203 of the rotating frame 201 from one side opening through the conveyor belt of the last procedure, the lifting stop doors 303 on two sides descend to seal the openings after the blocks are completely input, the positioning component on the rotating frame 201 fixes the building blocks first, then the rotating frame 201 rotates according to the processing requirement to adjust the angle of the autoclaved aerated concrete block, meanwhile, the cutting wheel adjusting mechanism 1 adjusts the position of the cutting wheel 105, the cutting wheel 105 starts to move after the adjustment is finished to realize the cutting operation, after the cutting is finished, the lifting stop door 303 of the other side opening of the sealing box body 3 is lifted, and the autoclaved aerated concrete block is output through the conveyor belt 203. Enough space needs to be reserved in the rice sealing box body 3 for the rotating frame 201 to rotate and adjust, and in addition, the two sides of the rotating frame 201 can be designed into an arc plate shape or a circular shape as a whole, so that the rotating frame 201 can rotate in the sealing box body 3 more conveniently. As shown in fig. 1, a dust suction mechanism 4 is disposed on a wall of the sealed box 3, and the dust suction mechanism 4 includes an upper dust suction port assembly 404 disposed on the wall of the sealed box 3, and a lower dust suction pipe 402 and a lower dust suction port 403 disposed at the bottom of the sealed box 3, as shown in fig. 5, the lower dust suction port 403 is used for sucking away dust accumulated at the bottom of the sealed box 3, and at the same time, a dust leakage port 2012 is disposed at a lower side of the rotating frame 201, so that dust accumulated in the rotating frame 201 can be sucked away through the dust leakage port 2012 and the lower dust suction port 403. The sealing state can be kept when the sealing box body 3 is cut so as to prevent dust from overflowing to pollute the ring, in the embodiment, the lifting stop door 303 is arranged on the outer side of the sealing box body 3 and driven to lift through the air cylinder, and a sealing ring is arranged between the lifting stop door 303 and the wall of the sealing box body 3 so as to ensure sealing.
As shown in fig. 2 to 5, in this embodiment, the cutting wheel adjusting mechanism 1 includes a cross beam 106, an X-direction moving seat 101, a Y-direction moving seat 109, a Z-direction cylinder 103, and a cutting wheel motor 104, wherein the Y-direction moving seat 109 is disposed at both ends of the cross beam 106, the Y-direction moving seat 109 is disposed at an inner side of a box wall of the sealed box 3, the cross beam 106 is driven by the Y-direction moving seat 109 to move along a Y direction in a front-back direction, the X-direction moving seat 101 is disposed on the cross beam 106, the X-direction moving seat 101 moves along an X direction in a left-right direction, an upper end of the Z-direction cylinder 103 is disposed at an upper end of the X-direction moving seat 101, a lower end of the Z-direction cylinder 103 is fixedly connected to the cutting wheel motor 104, the cutting wheel 105 is disposed on an output shaft of the cutting wheel motor 104, and the Z-direction cylinder 103 drives the cutting wheel motor 104 and the cutting wheel 105 to achieve height adjustment in a vertical Z direction.
As shown in fig. 2 to 3, in the embodiment, an X-direction motor 113 and an X-direction gear 114 are disposed in the X-direction moving base 101, an X-direction rack 107 is disposed on the cross beam 106, the X-direction moving base 101 is sleeved on the cross beam 106 and is slidably connected to the cross beam 106, the X-direction gear 114 is engaged with the X-direction rack 107, the X-direction gear 114 is driven to rotate by the X-direction motor 113, and the X-direction gear 114 moves along the X-direction rack 107, thereby achieving adjustment of the X-direction moving base 101. As shown in fig. 3, in this embodiment, X-direction sliding rails 115 are disposed on both the upper side and the lower side of the cross beam 106, and an X-direction sliding groove is disposed on the inner wall of the X-direction moving seat 101 to be matched with the X-direction sliding rail 115 on the corresponding side.
As shown in fig. 2 and fig. 4 to 5, in the present embodiment, a Y-direction installation groove 301 is provided on the inner side of the upper portion of the sealed box 3, the Y-direction moving seat 109 is arranged in the Y-direction mounting groove 301 at the corresponding side, a Y-direction rack 108 is arranged in the Y-direction mounting groove 301, a Y-direction gear 111 is arranged in the Y-direction moving seat 109, a wheel axle of the Y-direction gear 111 is fixedly connected with a shaft end of the end part of the cross beam 106, and the Y-direction gear 111 is engaged with the Y-direction rack 108, a Y-direction motor 110 is arranged on the Y-direction moving seat 109 on any side, and a Y-directional gear 111 located in the Y-directional moving base 109 is driven to rotate by the Y-directional motor 110, therefore, the Y-direction moving seat 109 on the side moves along the Y-shaped rack, and the Y-direction motor 110 can be arranged on the Y-direction moving seat 109 on the other side as required to synchronously control the two ends of the cross beam 106 to synchronously move or serve as a driven moving seat to synchronously move. In this embodiment, a Y-direction sliding groove is disposed on the upper side of the Y-direction moving seat 109 and is matched with a Y-direction sliding rail 112 disposed on the upper groove surface of the Y-direction mounting groove 301.
As shown in fig. 2, the utility model discloses can be as required X to remove seat 101 downside and set up rotation regulation motor 102 in order to adjust cutting wheel 105 angle, Z to cylinder 103 install in rotation regulation motor 102's output. In this embodiment, the rear end of the rotation adjustment motor 102 is fixedly connected to the lower side of the X-direction moving seat 101 through a first flange, the output end of the front side of the rotation adjustment motor 102 is fixedly connected to the third flange at the rear end of the Z-direction cylinder 103 through a second flange, and the sizes of the flanges are the same, so that after the rotation adjustment motor 102 is dismounted, the third flange at the rear end of the Z-direction cylinder 103 can be directly mounted on the lower side of the X-direction moving seat 101, and the replacement is convenient. The utility model discloses whether install rotation adjustment motor 102 is mainly decided according to the processing object condition, when embedding piece and connecting block structure on the similar patent CN215054246U block body of needs processing, because this structure size is less, cutting distance and moment are less, mainly utilizes this moment rotation adjustment motor 102 adjustment cutting wheel 105 angles, and the adjustment is convenient, when needing to process special-shaped building blocks such as big inclined plane building block, cutting distance and moment are great, and Z is to cylinder 103 direct mount in order to guarantee the rigidity on X is to removing seat 101, mainly utilizes 2 adjustment building block angles of building block guiding mechanism this moment, and the adjustment range is big.
As shown in fig. 6, in this embodiment, the block adjusting mechanism 2 includes a rotating frame 201 and a rotating motor 202, wherein the rotating motor 202 is fixedly disposed at the bottom of the sealed box 3 and avoids the lower dust suction port 403, the rotating frame 201 is mounted on the rotating motor 202, a transmission belt 203 is disposed in the middle of the rotating frame 201, mounting cavities 2011 are formed on two sides of the rotating frame 201, transmission pulley shafts of the transmission belt 203 are respectively rotatably mounted in the corresponding mounting cavities 2011, and a transmission belt motor 2031 is disposed in any one of the mounting cavities 2011 and is fixedly connected to the corresponding transmission pulley shaft to drive the transmission belt 203 to rotate to implement transmission operation.
As shown in fig. 6, two sides of the rotating frame 201 are provided with positioning assemblies, the positioning assemblies include a lifting cylinder 204 and a clamping cylinder 205, wherein a lifting plate 2041 is provided at an end of a rod of the lifting cylinder 204, and the lifting plate 2041 is lower than an upper surface of the conveyor belt 203 when completely descending, after the autoclaved aerated concrete blocks are completely input, the lifting plate 2041 lifts and lifts a bottom of a corresponding side edge of the autoclaved aerated concrete blocks, so that the autoclaved aerated concrete blocks rise and form a set distance with the conveyor belt 203, so as to prevent the conveyor belt 203 from being scratched by the cutting wheel 105 during cutting, and also ensure complete cutting, a clamping plate 2051 is provided at an end of a rod of the clamping cylinder 205, and the lifting plate 2041 is lower than a lower edge of the clamping plate 2051 when completely ascending, so that the clamping plate 2051 can clamp a fixed block under the driving of the clamping cylinder 205, the building block plays when avoiding cutting operation, leads to cutting dimension inaccurate, and the building block presss from both sides tight location back revolving frame 201 rotates certain angle according to the processing needs again, then cutting wheel 105 action begins cutting operation, and after the cutting finishes, clamp plate 2051 moves back earlier and sets for the distance and can not return completely, as long as guarantee that the building block can freely descend can to prevent that the building block after the cutting from falling in the box to the slope of the building block after preventing to cut, then lift board 2041 descends and makes the building block fall on conveyer belt 203, and conveyer belt 203 starts to export the building block, at this moment clamp plate 2051 still can not return, and it is equivalent to about direction displacement when the deflector prescribes a limit to the building block to export, makes the building block still keep an overall state, until the building block exports completely, clamp plate 2051 returns completely again. The utility model discloses can set up the sensor according to actual need in the suitable position and detect whether have the building block in order to control above-mentioned clamp plate 2051 and the action of board 2041 of lifting, this is the known technique in this field.
As shown in fig. 7 to 8, the dust suction mechanism 4 includes a dust collector 401, the lower dust suction pipe 402 is directly connected to the dust collector 401, and as shown in fig. 6, the dust in the rotating frame 201 is mainly dust attached to the conveyor belt 203 and falls off along with the conveyor belt 203 when the conveyor belt 203 rotates to the lower side, so the dust leakage opening 2012 is mainly disposed below the conveyor belt 203, and the lower dust suction opening 403 is flared to enlarge the dust suction area. The upper dust suction port assembly 404 is connected with the dust collector 401 through a dust suction hose 405, the height of the upper dust suction port assembly 404 can be adjusted according to the specification of the building block so as to better suck away dust generated during cutting, and the lifting adjustment of the dust suction port assembly 405 cannot be influenced. The suction machine 401 is well known in the art and is a commercially available product that is connected to a dust bin.
As shown in fig. 8, in this embodiment, the upper dust suction port assembly 404 includes an upper dust suction pipe 4041, an inner sealing plate 4042 and an outer sealing plate 4044, wherein a vertical sliding slot 302 is provided on a wall of the sealed box body 3, the upper dust suction pipe 4041 passes through the sliding slot 302 and can move up and down along the sliding slot 302, the inner sealing plate 4042 is fixedly mounted at a front end of the upper dust suction pipe 4041 inside the sealed box body 3, the outer sealing plate 4044 is threadedly mounted on a rear end of the upper dust suction pipe 4041 outside the sealed box body 3, a locking nut 4046 is provided on a rear side of the outer sealing plate 4044, an operator rotates the locking nut 4046 to drive the outer sealing plate 4044 to axially move along the upper dust suction pipe 4041, so that the outer sealing plate 4044 and the inner sealing plate 4042 clamp the wall of the sealed box body 3 to be fixed, the outer sealing plate 4044 and the inner sealing plate 4042 need to have a sufficient length, thus, no matter how the upper dust suction pipe 4041 is adjusted, the sliding groove 302 can be completely blocked, and a first sealing ring 4043 is arranged between the inner sealing plate 4042 and the inner side of the box wall of the sealing box body 3, in this embodiment, the first sealing ring 4043 is fixedly arranged on the inner sealing plate 4042, and a second sealing ring 4045 is arranged between the outer sealing plate 4044 and the outer side of the box wall of the sealed box body 3, a sealing groove is arranged on the outer side of the box wall of the sealing box body 3, the second sealing ring 4045 is arranged in the sealing groove, when the outer sealing plate 4044 and the inner sealing plate 4042 are completely clamped and fixed to the tank wall, the first sealing ring 4043 and the second sealing ring 4045 can ensure the sealing state of the inside of the sealed tank 3, when the height of the upper suction pipe 4041 is adjusted, the locking nut 4046 is only screwed to move the outer sealing plate 4044 backward and loosen it, and at this time, the upper suction pipe 4041 can move along the chute 302. The rear end of the upper dust suction pipe 4041 is connected to the dust suction hose 405, and as shown in fig. 8, a pipe clamp 304 may be disposed on the outer side of the wall of the sealed box 3 as required to assist in fixing the dust suction hose 405, so as to prevent the dust suction hose 405 from swinging.
The utility model discloses a theory of operation does:
as shown in fig. 1-8, the two sides of the sealed box 3 of the present invention are provided with openings with lifting shutters 303, when the present invention works, the lifting shutters 303 on the two sides of the sealed box 3 are lifted, wherein the autoclaved aerated concrete blocks to be cut are inputted to the conveyor 203 of the rotating frame 201 from the input side opening through the conveyor of the previous process, and the cut blocks are outputted from the output side opening, then the lifting shutters 303 on the two sides are both lowered to close the openings, so that the inside of the sealed box 3 is kept in a sealed state, then the lifting cylinder 204 on the rotating frame 201 is started to make the lifting plate 2041 lift the blocks by a set distance, so as to avoid the cutting wheel 105 scratching the conveyor 203, and simultaneously, the blocks can be completely cut, then the clamping cylinder 205 on the rotating frame 201 is started to drive the clamping plate 2051 to clamp the fixed blocks, so as to avoid the movement of the blocks during cutting, then the rotating frame 201 rotates for a set angle according to the processing requirement, simultaneously the cutting wheel 105 moves and adjusts according to the processing requirement, after the adjustment is finished, the cutting wheel 105 starts cutting operation, the Z-direction cylinder 103, the X-direction moving seat 101 and the Y-direction moving seat 109 move in a matched mode under the control of an equipment system during cutting so as to ensure that the building blocks are completely cut, after the cutting is finished, the two side lifting stop doors 303 are lifted within a set time (so that dust is completely removed), the clamping plate 2051 is successively retreated for a set distance but can not be completely retreated as long as the building blocks can be freely descended so as to prevent the cut building blocks from being inclined and falling in the box body, then the lifting plate 2041 is descended to enable the building blocks to fall on the conveyor belt 203, the conveyor belt 203 starts to output the building blocks, at the moment, the clamping plate 2051 can not be retreated, which is equivalent to the left-right direction displacement when the guide plate limits the output of the building blocks until the building blocks are completely output, the clamping plate 2051 is again fully retracted.
During the cutting dust mechanism 4 starts to suck away the dust that the cutting produced, dust mechanism 4 locates the last dust absorption mouth subassembly 404 on sealed box 3 upper portion and mainly sucks away the dust of sealed box 3 well upper portion to go up dust absorption mouth subassembly 404 and can adjust the height according to the building block condition, in order better suck away the dust, the dust that deposits in sealed box 3 bottom is sucked away through dust absorption mouth 403 to lower dust absorption pipe 402 of dust mechanism 4 downside, and revolving frame 201 downside is equipped with dust leakage mouth 2012, and the dust that deposits in revolving frame 201 also can be in the lump through dust leakage mouth 2012 and lower dust absorption mouth 403 suck away, not only the dust absorption is more thorough, also does benefit to extension equipment life, in addition sealed box 3 keeps encapsulated situation during the cutting to avoid the dust to spill over the polluted environment.
Additionally the utility model discloses can adjust according to the processing object condition the degree of freedom of cutting wheel 105 uses more in a flexible way, specifically is: x can set up rotation adjustment motor 102 in order to adjust to removing seat 101 downside as required cutting wheel 105 angle, Z to cylinder 103 install in rotation adjustment motor 102's output, rotation adjustment motor 102 rear end links firmly through ring flange and X to removing seat 101 downside, the output of rotation adjustment motor 102 front side is equally through the ring flange with locate Z links firmly to cylinder 103 rear end flange dish, and each ring flange size is the same, and like this with rotation adjustment motor 102 lift off the back, Z to cylinder 103 rear end ring flange directly mountable in X is to removing the seat downside, and it is convenient to change. When the embedded block and the connecting block structure on the block body similar to the building block in the patent CN215054246U are required to be processed, the structure is small in size, the cutting distance and the moment are small, the angle of the cutting wheel 105 is adjusted by mainly utilizing the rotary adjusting motor 102 at the moment, the adjustment is convenient, when special-shaped building blocks such as large inclined plane building blocks are required to be processed, the cutting distance and the moment are large, the angle of the building block is adjusted by mainly utilizing the building block adjusting mechanism 2 at the moment, the Z-direction cylinder 103 is directly installed on the lower side of the X-direction moving seat 101 to ensure the rigidity, and the adjusting range is large.

Claims (10)

1. The utility model provides an evaporate and press aerated concrete block cutting device which characterized in that: comprises a cutting wheel adjusting mechanism (1), a building block adjusting mechanism (2), a sealed box body (3) and a dust suction mechanism (4), wherein, openings with lifting stop doors (303) are arranged at two sides of the sealed box body (3), the cutting wheel adjusting mechanism (1) is arranged in the upper part of the sealed box body (3), the building block adjusting mechanism (2) is arranged in the lower part of the sealed box body (3), the cutting wheel adjusting mechanism (1) is provided with a cutting wheel (105) with X, Y, Z-direction moving freedom degree, the building block adjusting mechanism (2) is provided with a rotating frame (201), a positioning component and a conveyor belt (203) are arranged on the rotating frame (201), a dust suction mechanism (4) is arranged on the sealed box body (3), and the dust suction mechanism (4) comprises an upper dust suction port assembly (404) arranged at the upper part of the sealed box body (3), and a lower dust suction pipe (402) and a lower dust suction port (403) arranged at the bottom of the sealed box body (3).
2. The autoclaved aerated concrete block cutting device according to claim 1, characterized in that: cutting wheel guiding mechanism (1) includes crossbeam (106), X to removing seat (101), Y to removing seat (109), Z to cylinder (103) and cutting wheel motor (104), wherein crossbeam (106) both ends all are equipped with Y to removing seat (109), just Y is located to removing seat (109) the tank wall of sealed box (3) is inboard, X is located to removing seat (101) on crossbeam (106), Z passes through to cylinder (103) X drives to removing seat (101) and removes, just Z to cylinder (103) lower extreme with cutting wheel motor (104) link firmly be equipped with cutting wheel (105) on the output shaft of cutting wheel motor (104).
3. The autoclaved aerated concrete block cutting device according to claim 2, characterized in that: x is equipped with rotation adjustment motor (102) to removing seat (101) downside, just rotation adjustment motor (102) rear end through first ring flange with X links firmly to removing seat (101) downside, rotation adjustment motor (102) front side output pass through the second ring flange with Z links firmly to the third ring flange of cylinder (103) rear end, first ring flange, second ring flange and third ring flange structure are the same.
4. The autoclaved aerated concrete block cutting device according to claim 1, characterized in that: building block guiding mechanism (2) include revolving frame (201) and rotating electrical machines (202), just rotating electrical machines (202) set firmly in sealed box (3) bottom, revolving frame (201) install in on rotating electrical machines (202), revolving frame (201) middle part is equipped with conveyer belt (203), both sides form installation cavity (2011), just the conveyer belt wheel shaft and the drive of conveyer belt (203) rotatory conveyer belt motor (2031) is installed respectively in corresponding installation cavity (2011).
5. The autoclaved aerated concrete block cutting device according to claim 1, characterized in that: revolving frame (201) both sides all are equipped with locating component, locating component includes lift cylinder (204) and die clamping cylinder (205), and wherein lift cylinder (204) cylinder rod tip is equipped with lifting plate (2041), just be less than when lifting plate (2041) descends completely conveyer belt (203) upper surface, the cylinder rod tip of die clamping cylinder (205) is equipped with clamping plate (2051), just be less than when lifting plate (2041) rises completely clamping plate (2051) lower edge.
6. The autoclaved aerated concrete block cutting device according to claim 1, characterized in that: a dust leakage opening (2012) is formed in the lower side of the rotating frame (201), and dust accumulated in the rotating frame (201) is sucked into the lower dust suction pipe (402) through the dust leakage opening (2012) and the lower dust suction opening (403).
7. The autoclaved aerated concrete block cutting device according to claim 6, characterized in that: the dust leakage opening (2012) is arranged below the conveyor belt (203).
8. The autoclaved aerated concrete block cutting device according to claim 1, characterized in that: dust absorption mechanism (4) include dust catcher (401), just down dust absorption pipe (402) with dust catcher (401) link to each other, go up dust absorption mouth subassembly (404) through dust absorption hose (405) with dust catcher (401) link to each other.
9. The autoclaved aerated concrete block cutting device according to claim 1 or 8, characterized in that: the upper dust collection port component (404) comprises an upper dust collection pipe (4041), an inner sealing plate (4042) and an outer sealing plate (4044), wherein a sliding groove (302) is formed in the wall of the sealed box body (3), the upper dust collection pipe (4041) penetrates through the sliding groove (302), the inner sealing plate (4042) is fixedly arranged at the front end of the upper dust collection pipe (4041) located in the sealed box body (3), the outer sealing plate (4044) is sleeved at the rear end of the upper dust collection pipe (4041) located outside the sealed box body (3) in a threaded mode, and a locking nut (4046) is arranged on the rear side of the outer sealing plate (4044).
10. The autoclaved aerated concrete block cutting device according to claim 9, characterized in that: be equipped with first sealing washer (4043) between the tank wall inboard of inner seal board (4042) and sealed box (3), be equipped with second sealing washer (4045) between the tank wall outside of outer seal board (4044) and sealed box (3).
CN202220704857.1U 2022-03-29 2022-03-29 Evaporate and press aerated concrete block cutting device Active CN217346112U (en)

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CN202220704857.1U CN217346112U (en) 2022-03-29 2022-03-29 Evaporate and press aerated concrete block cutting device

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Application Number Priority Date Filing Date Title
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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN116277519A (en) * 2023-05-18 2023-06-23 山东烨达耐火材料有限公司 Dust removal equipment for refractory brick processing
CN116872337A (en) * 2023-09-06 2023-10-13 甘肃倚通东盛新型建筑材料有限公司 Aerated concrete block forming machine for building

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN116277519A (en) * 2023-05-18 2023-06-23 山东烨达耐火材料有限公司 Dust removal equipment for refractory brick processing
CN116872337A (en) * 2023-09-06 2023-10-13 甘肃倚通东盛新型建筑材料有限公司 Aerated concrete block forming machine for building
CN116872337B (en) * 2023-09-06 2023-11-07 甘肃倚通东盛新型建筑材料有限公司 Aerated concrete block forming machine for building

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Effective date of registration: 20231222

Address after: 118300 no.218 Binhai Avenue, Donggang City, Dandong City, Liaoning Province

Patentee after: LIAONING SUPER FIREPROOF AND THERMAL INSULATION TECHNOLOGY CO.,LTD.

Address before: 118000 No. 100, Xinjian street, Yuanbao District, Dandong City, Liaoning Province

Patentee before: Liaoning Dongshen construction new material technology Co.,Ltd.