CN217344442U - Flange yoke production line - Google Patents
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- CN217344442U CN217344442U CN202220895065.7U CN202220895065U CN217344442U CN 217344442 U CN217344442 U CN 217344442U CN 202220895065 U CN202220895065 U CN 202220895065U CN 217344442 U CN217344442 U CN 217344442U
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
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- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P90/00—Enabling technologies with a potential contribution to greenhouse gas [GHG] emissions mitigation
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Abstract
The utility model belongs to the technical field of the bead fork production technique and specifically relates to a bead fork production line is related to. The flange yoke production line comprises a drilling and boss milling unit, an end tooth grinding unit, a groove milling and boring unit, a first detection unit, a second detection unit, a third detection unit and a grabbing assembly. The utility model provides a cooperation work has optimized the flow of processing between each processing unit of flange fork production line, has improved machining efficiency, cooperates the detecting element simultaneously, has realized the control to flange fork processingquality, has improved the product quality of flange fork.
Description
Technical Field
The utility model belongs to the technical field of the bead fork production technique and specifically relates to a bead fork production line is related to.
Background
The flange fork of the transmission shaft is a main part for connecting an automobile transmission and a drive axle and is also a part for bearing high-speed transmission, and the structure and the processing technology of the flange fork directly influence the performance of the part and further influence the power transmission effect of the whole automobile.
The structure of transmission shaft flange yoke is simple relatively, generally includes two flange yoke portions and installation plate portion, and the cross axle mounting hole needs to be seted up to flange yoke portion, need process out boss, terminal surface spline, central through-hole and the next door mounting hole that corresponds boss department on the installation plate portion. In the prior art, the processing technology of the structure of the flange yoke is complex, the processing efficiency is low, and the processing quality of the flange yoke is difficult to control.
SUMMERY OF THE UTILITY MODEL
The utility model provides a bead fork production line to the bead fork machining efficiency who exists among the solution prior art is low, and processingquality is difficult to the technical problem of accuse.
The application provides a flange yoke production line includes:
the drilling and boss milling unit is used for drilling and processing a boss on the flange yoke;
the first detection unit is used for detecting hole positions of the flange yoke after the drilling and the boss processing;
the end tooth grinding unit is used for processing an end face spline of the flange yoke;
the second detection unit is used for carrying out forming detection on the flange yoke after the end face spline is processed;
the milling groove and boring unit is used for performing ear hole finish machining on the flange yoke;
the third detection unit is used for detecting the flange yoke after the ear hole is subjected to finish machining;
and the grabbing assembly is used for grabbing and transferring the flange fork among the drilling and boss milling unit, the first detection unit, the end grinding tooth unit, the second detection unit, the groove milling and boring unit and the third detection unit.
In the above technical solution, further, the drilling and milling boss unit includes a first standard vertical machining center;
the end tooth grinding unit comprises at least one powerful end tooth grinding machine;
the milling groove and boring unit comprises at least one second standard vertical machining center.
In the above technical solution, further, the flange yoke production line further includes a buffer unit and a loading unit;
the buffer unit comprises a tray for bearing the blank and a carrying vehicle, and the loading unit comprises a loading position;
the conveying vehicle is used for conveying the tray loaded with the blank materials to the upper part position.
In the above technical scheme, further, the workpiece loading position is provided with a laser coding device, and the grabbing component can grab the blank material of the workpiece loading position to the laser coding device for laser coding;
and the first detection unit, the second detection unit and the third detection unit are respectively provided with a code scanning mechanism for monitoring and recording the detected workpiece.
In the above technical solution, further, the flange yoke production line further includes a transfer unit;
the transfer units are respectively arranged between the first detection unit and the grinding end tooth unit and between the grinding end tooth unit and the milling groove and boring unit;
the transfer unit comprises a transfer table.
In the above technical solution, further, when a plurality of powerful end tooth grinding machines are provided, the end tooth grinding unit further includes a robot running track, and the robot running track is provided between any two adjacent powerful end tooth grinding machines; the lateral part of the robot running track is provided with a plurality of second detection units, and the second detection units are arranged in a one-to-one correspondence mode.
In the above technical solution, further, the flange yoke production line further includes a plurality of cleaning units, and the cleaning units include cleaning machines;
the cleaning units are respectively arranged at the drilling and milling boss unit, the grinding end tooth unit and the milling groove and boring unit.
In the above technical solution, the flange yoke production line further includes a lower unit including a lower station, and the carrier is capable of transporting the tray on which the processed workpiece is placed to the lower station.
In the above technical solution, further, the flange yoke production line further includes an isolation position and an alarm module;
the grabbing component can transfer the workpieces which are recorded as unqualified after being detected by the first detection unit, the second detection unit and the third detection unit respectively to the isolation position, and triggers the alarm module to send out an alarm.
In the above technical solution, further, the flange yoke production line further comprises an artificial feeding position;
the manual material loading position is correspondingly arranged at the end tooth grinding unit.
Compared with the prior art, the beneficial effects of the utility model are that:
the utility model provides a cooperation work has optimized the flow of processing between each processing unit of flange fork production line, has improved machining efficiency, cooperates the detecting element simultaneously, has realized the control to flange fork processingquality, has improved the product quality of flange fork.
Drawings
In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the drawings used in the embodiments or the technical solutions in the prior art will be briefly described below, and it is obvious that the drawings in the following description are some embodiments of the present invention, and for those skilled in the art, other drawings can be obtained according to these drawings without creative efforts.
Fig. 1 is a schematic view of an overall structure of a flange yoke production line according to an embodiment of the present invention;
fig. 2 is a schematic structural diagram of a buffer unit of a flange yoke production line according to an embodiment of the present invention;
fig. 3 is a schematic structural view of a part of a processing procedure of a flange yoke production line according to an embodiment of the present invention;
fig. 4 is a schematic structural diagram of another part of the processing procedure of the flange yoke production line according to the embodiment of the present invention.
Reference numerals:
1-drilling and boss milling unit, 101-first standard vertical machining center, 2-end tooth grinding unit, 201-powerful end tooth grinding machine, 3-groove milling and boring unit, 301-second standard vertical machining center, 4-buffer unit, 401-tray, 5-workpiece loading unit, 501-laser coding device, 6-first detection unit, 7-second detection unit, 8-third detection unit, 9-grabbing component, 10-transferring unit, 11-cleaning unit, 12-workpiece unloading unit, 13-manual material loading level and 14-robot running track.
Detailed Description
The technical solution of the present invention will be described clearly and completely with reference to the accompanying drawings, and obviously, the described embodiments are some, but not all embodiments of the present invention.
The components of the embodiments of the present invention, as generally described and illustrated in the figures herein, may be arranged and designed in a wide variety of different configurations. Thus, the following detailed description of the embodiments of the invention, as presented in the figures, is not intended to limit the scope of the invention, as claimed, but is merely representative of selected embodiments of the invention.
Based on the embodiments in the present invention, all other embodiments obtained by a person skilled in the art without creative work belong to the protection scope of the present invention.
In the description of the present invention, it should be noted that the terms "center", "upper", "lower", "left", "right", "vertical", "horizontal", "inner", "outer", and the like indicate orientations or positional relationships based on orientations or positional relationships shown in the drawings, and are only for convenience of description and simplification of description, but do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and thus, should not be construed as limiting the present invention. Furthermore, the terms "first," "second," and "third" are used for descriptive purposes only and are not to be construed as indicating or implying relative importance.
In the description of the present invention, it is to be noted that, unless otherwise explicitly specified or limited, the terms "mounted," "connected," and "connected" are to be construed broadly, and may be, for example, fixedly connected, detachably connected, or integrally connected; can be mechanically or electrically connected; they may be connected directly or indirectly through intervening media, or they may be interconnected between two elements. The specific meaning of the above terms in the present invention can be understood in specific cases to those skilled in the art.
A nosing fork production line according to some embodiments of the present invention is described below with reference to fig. 1-4.
As shown in fig. 1, the present application provides a flange yoke production line, which includes a buffer unit 4, a loading unit 5, a drilling and boss milling unit 1, an end tooth grinding unit 2, a groove and hole milling unit 3, a first detection unit 6, a second detection unit 7, a third detection unit 8, a grabbing component 9, a cleaning unit 11, a unloading unit 12, and a transferring unit 10.
As shown in fig. 1 and fig. 2 to 4, the cache unit 4 is used for storing blank materials to be processed, the loading unit 5 is used for temporarily placing blank materials so as to be grabbed by the grabbing assembly 9 for further processing, the drilling and milling boss unit 1 is used for processing a boss of the flange yoke and a side mounting hole at the boss, and the first detection unit 6 is used for detecting whether parameters such as hole position and hole diameter of the side mounting hole processed by the drilling and milling boss unit 1 are qualified or not; the end grinding tooth unit 2 is used for processing the end face spline of the flange yoke, and the second detection unit 7 is used for detecting whether the parameters such as the size of the end face spline processed by the end grinding tooth unit 2 are qualified; the milling groove and boring unit 3 is used for processing a cross axle mounting hole (ear hole), a central through hole and a nearby groove part, and the third detection unit 8 is used for detecting whether the parameters such as the position and the size of the cross axle mounting hole, the central through hole and the groove part processed by the milling groove and boring unit 3 are qualified or not; the cleaning unit 11 is used for cleaning the workpiece after the processing step and before the corresponding detection; the grabbing component 9 is used for grabbing a workpiece for processing; the transfer unit 10 is used for transferring workpieces among different processing devices of the same processing unit; the lower unit 12 is used for outputting the processed flange yoke workpiece. The specific structure of the above structural units of the embodiments of the present application will be specifically described below with reference to fig. 1 to 4 and the processing flow.
The buffer unit 4, as shown in fig. 1 and fig. 2, includes a buffer area, a tray 401 for holding the blank, and a conveying vehicle; the number of the trays 401 is multiple, and the trays 401 can be arranged in the cache region in an array manner; a plurality of loading positions for loading the blank materials are arranged on each tray 401 in an array manner. The transport vehicle may be an automatic transport vehicle (AGV) that can carry the tray 401 and move the tray 401.
And the piece loading unit 5 comprises a piece loading position. As shown in fig. 1 and 3, the transport vehicle can transport the tray 401 containing the blank material to the upper position to prepare for the subsequent grabbing and processing of the blank material. The workpiece loading position is provided with a laser coding device 501 (coding equipment commonly used in the art), and the grabbing component 9 (the structure of which will be described in detail below) can grab the blank in the tray 401 for laser coding processing, so as to determine and trace the serial number or mark information of each blank (corresponding to each subsequent flange fork workpiece), and the like, so as to detect and record the processing condition of each workpiece in the subsequent process.
The grabbing component 9, as shown in fig. 1 to 4, can grab the blank or the workpiece in the process or after the process of machining in the three-dimensional space and drive the blank or the workpiece to move. This embodiment may employ a robot arm (robot) having a plurality of degrees of freedom as the grasping assembly 9.
The boss drilling and milling unit 1, as shown in fig. 1 and fig. 3, includes a first standard vertical machining center 101 (a product well-established in the art, for example, a machining center of model LV1060/BT50 is adopted), the grabbing component 9 first grabs and moves the laser coded blank to the first standard vertical machining center 101, and the first standard vertical machining center 101 performs a first step of drilling and milling on the blank, so as to implement boss machining on a flange yoke and side mounting hole machining on a boss. Specifically, the grabbing component 9 may take down a workpiece that has been processed by the first standard vertical processing center 101, put an unprocessed workpiece into the equipment, and after confirming that the workpiece is placed reliably, automatically close the door of the equipment to start processing; after the machining is completed, the grabbing component 9 firstly transfers the workpiece to a first cleaning unit 11 located beside the first standard vertical machining center 101 for cleaning treatment, and then transfers the workpiece to the first detection unit 6.
The first cleaning unit 11 may adopt a blowing type cleaning device (e.g., a through type cleaning machine) in the prior art to clean the workpiece after the first processing procedure (drilling and boss milling procedures) to remove the residual dust on the workpiece and avoid interference on subsequent detection.
The first detection unit 6, as shown in fig. 3, detects by using a comparator or by field-based three-dimensional detection, and a code scanning mechanism is arranged at the first detection unit 6, the grabbing component 9 grabs the workpiece processed in the first processing procedure to the code scanning position for code scanning, after code scanning identification and recording information of the corresponding workpiece, the grabbing component 9 grabs the workpiece to a detection point, and the detection mechanism automatically detects after determining positioning. The first detection unit 6 is used for detecting whether parameters such as hole positions and hole diameters of the side mounting holes machined by the drilling and milling boss unit 1 are qualified or not, recording detection results (passing/failing), the grabbing component 9 grabs the passing workpieces to the transferring unit 10 to transfer to the next machining procedure, the failing workpieces are grabbed to the isolation position, and the alarm module can give an alarm to notify manual treatment; if more than two continuous workpieces do not pass through, the alarm module of the whole wire gives an alarm and stops the wire, and the operator checks in time to avoid a large number of unqualified workpieces.
The passage or non-passage of the detection result indicates whether or not the size, position, and the like of the machined portion are within an allowable error range, and if the size, position, and the like are within the allowable error range, the passage is determined, and if the size, position, and the like are beyond the allowable error range, the passage is determined.
The transfer unit 10, as shown in fig. 3, includes a transfer table, and may be a panel having a transfer function. One of the transfer tables is disposed between the first detecting unit 6 and the grinding tip tooth unit 2, and is used for conveying the workpiece passing through the detection of the first detecting unit 6 to the grinding tip tooth unit 2.
The end tooth grinding unit 2, as shown in fig. 3, includes at least one powerful end tooth grinder 201 (for example, the model may be GYDC50-T13), and when the number of powerful end tooth grinders 201 is plural, a robot running rail 14 is disposed between two adjacent powerful end tooth grinders 201, and the robot running rail 14 may be a rail structure having a predetermined conveying direction, and is capable of driving the workpiece to move along the rail direction thereof. As shown in fig. 3, the grinding tip tooth unit 2 includes two power tip tooth grinders 201, and one robot running rail 14 is provided between the two power tip tooth grinders 201. The workpieces transferred to the grinding end tooth unit 2 are transferred to one of the powerful end tooth grinding machines 201 under the grabbing action of the grabbing component 9 at the grinding end tooth unit 2, the grabbing component 9 firstly takes off the workpieces machined by the powerful end tooth grinding machine 201, then the unprocessed workpieces are placed in the equipment, and after the workpieces are confirmed to be placed reliably, the equipment door is automatically closed, and the machining is started. The grabbing component 9 grabs another passing workpiece and conveys the workpiece to another strong end tooth grinding machine 201 through the robot running track 14, and the grabbing component 9 at the other strong end tooth grinding machine 201 can grab the workpiece and complete the workpiece taking and placing and the like which are the same as the workpiece grabbing operations. The workpiece which is finished in the power end tooth grinding machine 201 firstly reaches the cleaning unit 11 at the end tooth grinding unit 2 for cleaning, and then is grabbed by the grabbing component 9 and transferred to the second detection unit 7.
It should be noted that, when the grinding tip tooth unit 2 includes a plurality of power tip tooth grinders 201, since the plurality of power tip tooth grinders 201 operate simultaneously, the cleaning unit 11 at the grinding tip tooth unit 2 may be provided in plurality, and the second detection unit 7 may also be provided in plurality, in order to improve the corresponding cleaning and detection efficiency.
In addition, as shown in fig. 3, in order to avoid that the equipment failure of the previous process cannot normally provide the workpiece and the whole line stops, an artificial feeding position 13 is further arranged at the grinding end tooth unit 2, and the workpiece is manually added at the artificial feeding position to be grabbed by the robot, so that the normal operation of the subsequent process can be ensured.
The second detecting unit 7, as shown in fig. 3, detects by using a comparator or performs on-site three-coordinate detection, a code scanning mechanism is arranged at the second detecting unit 7, the grabbing component 9 grabs the workpiece processed in the second processing procedure (end tooth grinding procedure) to the code scanning position for code scanning, after code scanning identification and recording information of the corresponding workpiece, the grabbing component 9 grabs the workpiece to a detecting point, and the detecting mechanism automatically detects after positioning is determined. The second detection unit 7 is used for detecting whether parameters such as the size of the end face spline machined by the grinding end tooth unit 2 are qualified or not, recording a detection result (passing/failing), grabbing the passing workpiece to the transfer table by the robot to transfer to the next process, grabbing the failing workpiece to an isolation point (isolation position), and giving an alarm to inform manual handling, if the passing workpiece does not pass more than two continuous workpieces, giving an alarm and stopping the line, so that a large number of unqualified workpieces are avoided.
As shown in fig. 4, the groove milling and boring unit 3 includes at least one second standard vertical machining center 301 (for example, MYNX5450), and bores and mills the groove of the workpiece through the second standard vertical machining center 301. As shown in fig. 4, the milling and boring unit 3 includes two second standard vertical machining centers 301, and the specific machining process is as follows: the workpieces passing the detection of the second detection unit 7 are transferred to one of the second standard vertical machining centers 301 under the grabbing action of the grabbing component 9, the grabbing component 9 firstly takes off the workpieces which are machined at the machining center, then the unprocessed workpieces are placed in the equipment, after the workpieces are confirmed to be placed reliably, the equipment door is automatically closed, the machining is started, and the grabbing component 9 firstly transfers the machined side workpieces to the cleaning unit 11 at the milling groove and boring unit 3 for cleaning and then transfers the workpieces to the third detection unit 8. The two second standard vertical machining centers 301 work simultaneously, and machining efficiency is improved.
The third detection unit 8 comprises a comparison instrument, a code scanning mechanism is arranged at the position of the third detection unit 8, the grabbing component 9 grabs the workpiece processed in the third processing procedure (groove milling and boring procedure) to the code scanning position to scan the code, after the code scanning identification and the recording of the information of the corresponding workpiece, the grabbing component 9 grabs the workpiece to the detection point, and the detection mechanism automatically detects the workpiece after the positioning is determined. The third detection unit 8 is used for detecting whether the parameters such as the positions and the sizes of the cross shaft mounting hole, the central through hole and the groove part processed by the milling groove and boring unit 3 are qualified or not, recording a detection result (passing/failing), grabbing the passing workpiece to a transfer table by a robot and transferring the workpiece to the next process, grabbing the failing workpiece to an isolation point (isolation position), and alarming to inform manual handling, wherein if the passing workpiece is not passed by more than two continuous workpieces, the whole line alarming and stopping are carried out, so that a large number of unqualified workpieces are avoided.
Qualified workpieces processed through the three processing procedures are placed in the tray 401 under the grabbing action of the grabbing assembly 9, and the conveying vehicle can convey the tray 401 containing the processed workpieces to the workpiece discharging position of the workpiece discharging unit 12, so that the whole processing procedure is completed.
The processing units of the flange yoke production line work in a matched mode, so that the processing flow is optimized, the processing efficiency is improved, meanwhile, the detection units are matched, the processing quality of the flange yoke is monitored, and the product quality of the flange yoke is improved.
Finally, it should be noted that: the above embodiments are only used to illustrate the technical solution of the present invention, and not to limit the same; although the present invention has been described in detail with reference to the foregoing embodiments, it should be understood by those skilled in the art that: the technical solutions described in the foregoing embodiments may still be modified, or some or all of the technical features may be equivalently replaced; such modifications and substitutions do not depart from the spirit and scope of the present invention.
Claims (10)
1. A flange yoke production line is characterized by comprising:
the drilling and boss milling unit is used for drilling and processing a boss on the flange yoke;
the first detection unit is used for detecting hole positions of the flange yoke after the drilling and the boss processing;
the end tooth grinding unit is used for processing an end face spline of the flange yoke;
the second detection unit is used for carrying out forming detection on the flange yoke after the end face spline is processed;
the milling groove and boring unit is used for carrying out fine processing on the lug hole of the flange fork;
the third detection unit is used for detecting the flange fork after the ear hole is subjected to finish machining;
and the grabbing assembly is used for grabbing and transferring the flange fork among the drilling and boss milling unit, the first detection unit, the end grinding tooth unit, the second detection unit, the groove milling and boring unit and the third detection unit.
2. The nosing fork production line as claimed in claim 1 wherein the drilling and milling boss unit comprises a first standard vertical machining center;
the grinding end tooth unit comprises at least one powerful end tooth grinding machine;
the milling groove and boring unit comprises at least one second standard vertical machining center.
3. The nosing fork production line as claimed in claim 1 further comprising a buffer unit and a loading unit;
the buffer unit comprises a tray for bearing the blank and a carrying vehicle, and the loading unit comprises a loading position;
the carrying vehicle is used for carrying the tray loaded with the blank materials to the upper part position.
4. The flange yoke production line of claim 3, wherein the upper part position is provided with a laser coding device, and the grabbing component can grab the blank material of the upper part position to the laser coding device for laser coding treatment;
and the first detection unit, the second detection unit and the third detection unit are respectively provided with a code scanning mechanism for monitoring and recording the detected workpieces.
5. The nosing fork production line as claimed in claim 4, further comprising a transfer unit;
the transfer units are respectively arranged between the first detection unit and the grinding end tooth unit and between the grinding end tooth unit and the milling groove and boring unit;
the transfer unit comprises a transfer table.
6. The nosing fork production line of claim 2 wherein when a plurality of power end tooth grinders are provided, the end tooth grinding unit further includes a robot running track, the robot running track being provided between any two adjacent power end tooth grinders; the side part of the robot running track is provided with a plurality of second detection units, and the second detection units are arranged in a one-to-one correspondence mode.
7. The nosing fork production line as claimed in any one of claims 1 to 6 further including a plurality of cleaning units, the cleaning units including a cleaning machine;
the cleaning units are respectively arranged at the drilling and milling boss unit, the grinding end tooth unit and the milling groove and boring unit.
8. The flange yoke production line of claim 3 further comprising a lower unit including a lower station to which the carrier can carry the pallet containing the processed work.
9. The nosing fork production line as claimed in claim 4 further including an isolation station and alarm module;
the grabbing component can transfer the workpieces which are recorded as unqualified after being detected by the first detection unit, the second detection unit and the third detection unit respectively to the isolation position, and triggers the alarm module to send out an alarm.
10. The nosing fork production line as claimed in claim 4 further comprising a manual loading level;
the manual material loading position is correspondingly arranged at the end tooth grinding unit.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
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| CN202220895065.7U CN217344442U (en) | 2022-04-18 | 2022-04-18 | Flange yoke production line |
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| Application Number | Priority Date | Filing Date | Title |
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| CN202220895065.7U CN217344442U (en) | 2022-04-18 | 2022-04-18 | Flange yoke production line |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN113909892A (en) * | 2021-09-07 | 2022-01-11 | 上海诺倬力机电科技有限公司 | Clamp body processing device |
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2022
- 2022-04-18 CN CN202220895065.7U patent/CN217344442U/en active Active
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN113909892A (en) * | 2021-09-07 | 2022-01-11 | 上海诺倬力机电科技有限公司 | Clamp body processing device |
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