CN217342868U - Wire blank stretching equipment for flat copper wire production - Google Patents

Abstract

The utility model discloses a flat type copper line production is with line base tensile equipment belongs to mechanical equipment technical field. For solving tensile degree and adjusting troublesome problem, the upper and lower both sides of transit roller all are provided with the alignment jig, the inside of alignment jig is provided with moves the drawing roller, can drive two alignment jigs through the rotation regulation button and carry out in opposite directions or reverse removal, thereby adjust the position of moving the drawing roller, then can adjust the tensile degree of tensioning of first adjustable drawing roller, thereby adjust according to the tensile demand of the flat copper wire specification of difference, only need rotate the adjustment button, need not to carry out any dismantlement adjustment to equipment, easy operation is swift, therefore, the suitability is strong, the top of guide post all is provided with the tensioning guide roll. The roller body surface of the tensioning guide roller is provided with the guide line blank groove, the arrangement of the guide line blank groove enables the horizontal direction of the wire blank wire to be adjusted more conveniently by the tensioning guide roller, convenience is higher, and the wire is stable.

Description

Wire blank stretching equipment for flat copper wire production

Technical Field

The utility model relates to the technical field of mechanical equipment, specifically be a flat copper line production is with line base tensile equipment.

Background

The flat copper wire production process needs flattening and stretching processes. Often adjust trouble to the tensile dynamics of copper line to the in-process that carries out the drawing to the copper line embryo under prior art, be difficult to regularly adjust tensile dynamics and tensioning simultaneously for production operation is very troublesome, has reduced production efficiency. In view of these drawbacks, it is necessary to design a wire blank drawing apparatus for producing a flat copper wire.

SUMMERY OF THE UTILITY MODEL

An object of the utility model is to provide a flat type copper line production is with line base tensile equipment has tensile dynamics and adjusts convenient advantage, can solve the problem among the prior art.

In order to achieve the above object, the utility model provides a following technical scheme: a wire blank stretching device for flat copper wire production comprises a rack, a support frame, a paying-off mechanism, a wire blank group, a wire blank wire and a winding roller, wherein the support frame is arranged at the bottom of the rack, the paying-off mechanism and the winding roller are respectively arranged on two sides of the rack, and a first guide post, a flattening die, a second guide post, a first adjustable stretching roller, a third guide post, a second adjustable stretching roller and a fourth guide post are arranged in the rack;

the first guide post and the second guide post are arranged at the rear part of the pay-off mechanism, the flattening die is arranged between the first guide post and the second guide post, the first adjustable stretching roller and the second adjustable stretching roller are arranged in the middle of the rack, the third guide post is arranged between the first adjustable stretching roller and the second adjustable stretching roller, and the fourth guide post is arranged in front of the take-up roller;

the wire blank group is arranged below the pay-off mechanism, a wire blank wire rod is pulled out of the wire blank group and sequentially penetrates through the pay-off mechanism, the first guide post, the flattening die, the second guide post, the first adjustable stretching roller, the third guide post, the second adjustable stretching roller and the fourth guide post, and one end, far away from the wire blank group, of the wire blank wire rod is connected to the winding roller.

Preferably, the bottom of wind-up roll is provided with the equipment box, and the inside of equipment box is provided with the second motor group, the output shaft of second motor group vertically upwards with the middle rotating shaft fixed connection of wind-up roll, the top of wind-up roll is provided with assembly bearing, the top of wind-up roll passes through assembly bearing rotatable coupling on the top surface of frame.

Preferably, the first adjustable stretching roller comprises a transfer roller, a fixed stretching roller, an adjusting frame, a movable stretching roller, a guide pillar, a positive thread screw rod, a negative thread screw rod, an adjusting button, a first bevel gear and a second bevel gear, the fixed stretching roller is arranged on each of the left side and the right side of the transfer roller, the adjusting frames are arranged on the upper side and the lower side of the transfer roller, the movable stretching roller is arranged inside each adjusting frame, the guide pillar is arranged at one end of the transfer roller, one side of each adjusting frame penetrates through the guide pillar, the positive thread screw rod and the negative thread screw rod are arranged at the other end of the transfer roller, the two adjusting frames are respectively connected to the two screw rods through screw holes in a meshing manner, the first bevel gear is connected between the positive thread screw rod and the negative thread screw rod, the first bevel gear is arranged inside the transfer roller, the adjusting button is arranged at one end of the transfer roller close to the positive thread screw rod and the negative thread screw rod, and the second bevel gear is arranged on a transfer shaft of the adjusting button, the second bevel gear is in meshing connection with the first bevel gear through gear teeth.

Preferably, the overall structure of the second adjustable stretching roller is the same as that of the first adjustable stretching roller, a first motor set is arranged below the first adjustable stretching roller and the second adjustable stretching roller, a first gear box and a second gear box are arranged on an output shaft of the first motor set, and the output shaft of the first motor set is in transmission connection with transfer rollers of the first adjustable stretching roller and the second adjustable stretching roller through the first gear box and the second gear box respectively.

Preferably, the top ends of the first guide column, the second guide column, the third guide column and the fourth guide column are provided with tensioning guide rollers.

Preferably, the roller body surface of the tensioning guide roller is provided with a guide wire blank groove.

Compared with the prior art, the beneficial effects of the utility model are as follows:

1. this flat copper wire production is with line base tensile equipment, the upper and lower both sides of transfer roll all are provided with the alignment jig, the inside of alignment jig is provided with moves the drawing roller, can drive two alignment jigs through the rotation regulation button and carry out in opposite directions or reverse removal, thereby adjust the position of moving the drawing roller, then can adjust the tensile degree of tensioning of first adjustable drawing roller, thereby adjust according to the tensile demand of the flat copper silk specification of difference, only need rotate the adjustment button, need not to carry out any dismantlement adjustment to equipment, easy operation is swift, and the suitability is strong.

2. This wire billet drawing equipment is used in flat copper line production, the top of first guide post, second guide post, third guide post and fourth guide post all is provided with the tensioning guide roll. The roller body surface of the tensioning guide roller is provided with the guide line blank groove, the arrangement of the guide line blank groove enables the horizontal direction of the wire blank wire to be adjusted more conveniently by the tensioning guide roller, convenience is higher, and the wire is stable.

Drawings

Fig. 1 is a schematic view of the overall structure of the present invention;

FIG. 2 is a schematic view of the internal structure at A in FIG. 1;

fig. 3 is a schematic structural view of the adjustable stretching roller of the present invention;

FIG. 4 is a schematic front view of an adjustable stretching roller according to the present invention;

FIG. 5 is a schematic view of the internal structure at B in FIG. 4;

fig. 6 is a schematic structural view of the tension guide roller of the present invention.

In the figure: 1. a frame; 2. a support frame; 3. a pay-off mechanism; 4. a group of line embryos; 5. wire blank and wire material; 6. a first guide post; 7. flattening the die; 8. a second guide post; 9. a third guide post; 10. a first adjustable draw roll; 1001. a transfer roll; 1002. a fixed stretching roller; 1003. an adjusting bracket; 1004. a movable stretching roller; 1005. a guide post; 1006. a positive thread lead screw; 1007. a reverse-threaded lead screw; 1008. an adjusting knob; 1009. a first bevel gear; 1010. a second bevel gear; 11. a second adjustable draw roll; 12. a first motor group; 13. a first gear case; 14. a second gear box; 15. a fourth guide post; 16. assembling a bearing; 17. a wind-up roll; 18. an equipment box; 19. tensioning a guide roller; 1901. a guide wire embryo groove; 20. and a second motor group.

Detailed Description

The technical solutions in the embodiments of the present invention will be described clearly and completely with reference to the accompanying drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only some embodiments of the present invention, not all embodiments. Based on the embodiments in the present invention, all other embodiments obtained by a person skilled in the art without creative work belong to the protection scope of the present invention.

Referring to fig. 1, a wire blank stretching apparatus for flat copper wire production includes a frame 1, a support frame 2, an unwinding mechanism 3, a wire blank group 4, a wire blank wire 5 and a winding roller 17, the support frame 2 is disposed at the bottom of the frame 1, the unwinding mechanism 3 and the winding roller 17 are disposed on two sides of the frame 1, the unwinding mechanism 3 is used for unwinding the wire blank wire 5, the winding roller 17 is used for winding the processed wire blank wire 5, a first guide post 6, a flattening die 7, a second guide post 8, a first adjustable stretching roller 10, a third guide post 9, a second adjustable stretching roller 11 and a fourth guide post 15 are disposed inside the frame 1, the flattening die 7 is used for flattening the wire blank wire 5, each guide post is used for supporting each operation roller, and the wire blank wire 5 passes through the apparatus to be subjected to edge pressing and stretching processing.

Referring to fig. 1-2, a first guide post 6 and a second guide post 8 are disposed at the rear of a pay-off mechanism 3, a flattening die 7 is disposed between the first guide post 6 and the second guide post 8, a first adjustable stretching roller 10 and a second adjustable stretching roller 11 are disposed at the middle of a frame 1, a third guide post 9 is disposed between the first adjustable stretching roller 10 and the second adjustable stretching roller 11, a fourth guide post 15 is disposed at the front of a wind-up roller 17, a line blank group 4 is disposed below the pay-off mechanism 3, a line blank wire 5 is drawn out from the line blank group 4 and sequentially passes through the pay-off mechanism 3, the first guide post 6, the flattening die 7, the second guide post 8, the first adjustable stretching roller 10, the third guide post 9, the second adjustable stretching roller 11 and the fourth guide post 15, one end of the line blank wire 5 far away from the line blank group 4 is connected to the wind-up roller 17, the pay-off mechanism 3 pays off the line blank wire 5, the flattening die 7 flattens the wire blank wire 5, the first adjustable stretching roller 10 and the second adjustable stretching roller 11 stretch the wire blank wire 5, the first guide column 6, the second guide column 8, the third guide column 9 and the fourth guide column 15 are used for tensioning and guiding the wire blank wire 5, and the winding roller 17 winds the flattened and stretched wire blank wire 5. The bottom of wind-up roll 17 is provided with equipment box 18, and the inside of equipment box 18 is provided with second motor group 20, and the output shaft of second motor group 20 is perpendicular upwards with wind-up roll 17's middle rotating shaft fixed connection, and the top of wind-up roll 17 is provided with assembly bearing 16, and assembly bearing 16 rotatable coupling is passed through on the top of wind-up roll 17 at the top of frame 1, and second motor group 20 work drives wind-up roll 17 rotatory to the line embryo wire 5 after flattening the drawing carries out the rolling.

Referring to fig. 3-5, the first adjustable stretching roller 10 includes a transfer roller 1001, a fixed stretching roller 1002, an adjusting frame 1003, a movable stretching roller 1004, a guide post 1005, a positive screw lead screw 1006, a negative screw lead screw 1007, an adjusting button 1008, a first bevel gear 1009 and a second bevel gear 1010, the fixed stretching roller 1002 is disposed on each of the left and right sides of the transfer roller 1001, the adjusting frame 1003 is disposed on each of the upper and lower sides of the transfer roller 1001, the movable stretching roller 1004 is disposed inside the adjusting frame 1003, the guide post 1005 is disposed at one end of the transfer roller 1001, the guide post 1005 passes through one side of the adjusting frame 1003, the positive screw lead screw 1006 and the negative screw lead screw 1007 are disposed at the other end of the transfer roller 1001, the two adjusting frames 1003 are respectively engaged with the two lead screws through screw holes, the first bevel gear 1009 is connected between the positive screw lead screw 1006 and the negative screw lead screw 1007, the first bevel gear is disposed inside the transfer roller 1001, the adjusting button 1008 is disposed at one end of the transfer roller 1001 near the positive screw lead screw 1006 and the negative screw 1007, be provided with second bevel gear 1010 on the axis of revolution of adjusting button 1008, be connected through the tooth engagement between second bevel gear 1010 and the first bevel gear 1009, can utilize second bevel gear 1010 and first bevel gear 1009 to drive positive thread lead screw 1006 and contrary thread lead screw 1007 rotatory through rotatory adjusting button 1008, thereby can drive two alignment jigs 1003 and carry out the removal in opposite directions or reverse, thereby can adjust the position of moving drawing roller 1004, then can adjust the tensile degree of tensioning of first adjustable drawing roller 10, thereby adjust according to the tensile demand of the flat copper wire specification of difference, only need rotate adjusting button 1008, need not to carry out any dismantlement adjustment to equipment, and easy operation is swift, and the suitability is strong.

Referring to fig. 1, the overall structure of the second adjustable stretching roller 11 is the same as that of the first adjustable stretching roller 10, a first motor group 12 is disposed below the first adjustable stretching roller 10 and the second adjustable stretching roller 11, a first gear box 13 and a second gear box 14 are disposed on an output shaft of the first motor group 12, the output shaft of the first motor group 12 is in transmission connection with the transfer rollers 1001 of the first adjustable stretching roller 10 and the second adjustable stretching roller 11 through the first gear box 13 and the second gear box 14, the first motor group 12 works, and the first adjustable stretching roller 10 and the second adjustable stretching roller 11 are driven to rotate through transmission gears and chain belts inside the first gear box 13 and the second gear box 14.

Referring to fig. 6, the top ends of the first guide post 6, the second guide post 8, the third guide post 9 and the fourth guide post 15 are provided with tensioning guide rollers 19. Guide line embryo groove 1901 has been seted up on the roller body surface of tensioning guide roll 19, and the setting up of guide line embryo groove 1901 makes the horizontal trend of utilizing tensioning guide roll 19 to line embryo wire 5 that can be more convenient adjust, and the convenience is stronger, and the wire is stable.

In conclusion, this flat copper wire production is with line base tensile equipment can drive two alignment brackets 1003 through rotatory adjusting knob 1008 and carry out in opposite directions or reverse removal, thereby adjust the position of moving drawing roller 1004, then can adjust the tensile degree of tensioning of first adjustable drawing roller 10, thereby adjust according to the tensile demand of the flat copper wire specification of difference, only need rotate adjusting knob 1008, need not to carry out any dismantlement adjustment to equipment, easy operation is swift, and the suitability is strong, the top of guide post all is provided with tensioning guide roll 19. Guide line embryo groove 1901 has been seted up on the roller body surface of tensioning guide roll 19, and the setting up of guide line embryo groove 1901 makes the horizontal trend of utilizing tensioning guide roll 19 to line embryo wire 5 that can be more convenient adjust, and the convenience is stronger, and the wire is stable.

It is noted that, herein, relational terms such as first and second, and the like may be used solely to distinguish one entity or action from another entity or action without necessarily requiring or implying any actual such relationship or order between such entities or actions. Also, the terms "comprises," "comprising," or any other variation thereof, are intended to cover a non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements does not include only those elements but may include other elements not expressly listed or inherent to such process, method, article, or apparatus.

Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that changes, modifications, substitutions and alterations can be made in these embodiments without departing from the principles and spirit of the invention, the scope of which is defined in the appended claims and their equivalents.

Claims (6)

1. The utility model provides a flat type copper line production is with line base tensile equipment, includes frame (1), support frame (2), paying out machine structure (3), line embryo group (4), line embryo wire rod (5) and wind-up roll (17), its characterized in that: a support frame (2) is arranged at the bottom of the rack (1), a pay-off mechanism (3) and a wind-up roll (17) are respectively arranged on two sides of the rack (1), and a first guide post (6), a flattening die (7), a second guide post (8), a first adjustable stretching roller (10), a third guide post (9), a second adjustable stretching roller (11) and a fourth guide post (15) are arranged in the rack (1);

the first guide post (6) and the second guide post (8) are arranged behind the pay-off mechanism (3), the flattening die (7) is arranged between the first guide post (6) and the second guide post (8), the first adjustable stretching roller (10) and the second adjustable stretching roller (11) are arranged in the middle of the rack (1), the third guide post (9) is arranged between the first adjustable stretching roller (10) and the second adjustable stretching roller (11), and the fourth guide post (15) is arranged in front of the winding roller (17);

the wire blank group (4) is arranged below the pay-off mechanism (3), a wire blank wire rod (5) is pulled out of the wire blank group (4) and sequentially passes through the pay-off mechanism (3), the first guide post (6), the flattening die (7), the second guide post (8), the first adjustable stretching roller (10), the third guide post (9), the second adjustable stretching roller (11) and the fourth guide post (15), and one end, far away from the wire blank group (4), of the wire blank wire rod (5) is connected to the winding roller (17).

2. The wire blank stretching device for flat copper wire production according to claim 1, characterized in that: the bottom of wind-up roll (17) is provided with equipment box (18), and the inside of equipment box (18) is provided with second motor group (20), and the output shaft of second motor group (20) is perpendicular upwards with the well pivot fixed connection of wind-up roll (17), and the top of wind-up roll (17) is provided with assembly bearing (16), and the top of wind-up roll (17) is through assembly bearing (16) rotatable coupling on the top surface of frame (1).

3. The wire blank stretching device for flat copper wire production according to claim 1, characterized in that: the first adjustable stretching roller (10) comprises a transfer roller (1001), a fixed stretching roller (1002), an adjusting frame (1003), a movable stretching roller (1004), a guide post (1005), a positive thread screw rod (1006), a negative thread screw rod (1007), an adjusting button (1008), a first bevel gear (1009) and a second bevel gear (1010), the fixed stretching roller (1002) is arranged on each of the left side and the right side of the transfer roller (1001), the adjusting frames (1003) are arranged on each of the upper side and the lower side of the transfer roller (1001), the movable stretching roller (1004) is arranged inside the adjusting frame (1003), the guide post (1005) is arranged at one end of the transfer roller (1001), the guide post (1005) is penetrated through one side of the adjusting frame (1003), the positive thread screw rod (1006) and the negative thread screw rod (1007) are arranged at the other end of the transfer roller (1001), the two adjusting frames (1003) are respectively engaged and connected to the two screw rods through screw holes, the first bevel gear (1009) is connected between the positive thread screw rod (1006) and the negative thread screw rod (1007), the first bevel gear (1009) is arranged inside the transfer roller (1001), one end of the transfer roller (1001) close to the positive thread screw rod (1006) and the negative thread screw rod (1007) is provided with an adjusting button (1008), a transfer shaft of the adjusting button (1008) is provided with a second bevel gear (1010), and the second bevel gear (1010) is in meshing connection with the first bevel gear (1009) through gear teeth.

4. The wire blank stretching device for flat copper wire production according to claim 3, characterized in that: the integral structure of the second adjustable stretching roller (11) is the same as that of the first adjustable stretching roller (10), a first motor set (12) is arranged below the first adjustable stretching roller (10) and the second adjustable stretching roller (11), a first gear box (13) and a second gear box (14) are arranged on an output shaft of the first motor set (12), and the output shaft of the first motor set (12) is in transmission connection with the transfer rollers (1001) of the first adjustable stretching roller (10) and the second adjustable stretching roller (11) through the first gear box (13) and the second gear box (14) respectively.

5. The wire blank stretching device for flat copper wire production according to claim 1, characterized in that: and tensioning guide rollers (19) are arranged at the top ends of the first guide column (6), the second guide column (8), the third guide column (9) and the fourth guide column (15).

6. The wire blank stretching device for flat copper wire production according to claim 5, characterized in that: the surface of the roller body of the tensioning guide roller (19) is provided with a guide wire embryo groove (1901).

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